Abstract: A metal alloy for use in a wire included in an electrochemical cell is disclosed having an amorphous structure, microcrystalline grains, or grains that are sized less than about one micron. In various embodiments, the microcrystalline grains are not generally longitudinally oriented, are variably oriented, or are randomly oriented. In some embodiments, the microcrystalline grains lack uniform grain size or are variably sized. In some embodiments, the microcrystalline grains have an average grain size of less than or equal to 5 microns. In some embodiments, the metal alloy lacks long-range crystalline order among the microcrystalline grains. In some embodiments, the wire is used in a substrate used in the electrochemical cell. In some embodiments, the metal alloy is formed using a co-extrusion process comprising warming up the metallic alloy and applying pressure and simultaneously passing a core material through a die to obtain a composite structure.

Abstract: An electrochemical energy storage system is provided for an application having design energy and power requirements. The electrochemical energy storage system comprises first and second energy storage system components having different electro-chemistries and formed in different units. Said first energy storage system component includes a non-lead-acid battery adapted to provide the energy requirements of the application. Said second energy storage system component includes a lead-acid battery adapted to provide the power requirements of the application. Said first and second energy storage system components have a combined capacity that is less than a capacity of a mono-electrochemical energy storage system adapted to supply both the power and energy requirements of the application.

Abstract: Components and systems for energy storage and conversion devices are disclosed. An exemplary system may include a positive electrode, a negative electrode, and a separator disposed between the positive electrode and the negative electrode for providing ionic transport. The system may also include a hydrophobic portion on the separator. The hydrophobic portion may comprise hydrophobic pathways formed on the surface of the separator. The system may also include a hydrophilic portion on the separator. Another exemplary system may include an absorptive glass mat separator having a hydrophobic portion and a textured PVC separator. An exemplary method may include manufacturing the separator and applying a hydrophobic portion on the separator. The method may also include applying a hydrophilic portion to the separator.

Abstract: A disclosed energy storage system for an application having an energy requirement and a power requirement may include a first component configured to provide the energy requirement of the application and a second component configured to provide the power requirement of the application. At least one of a volume, mass, weight, or cost of the combination of the first component and the second component may be less than a volume, mass, weight, or cost needed for either the first component or the second component to provide the energy requirement and the power requirement of the application. An anode of the second component may comprise lithium titanate.

Abstract: The present disclosure includes a lead-acid battery having higher specific power and specific energy than prior known lead-acid batteries. A lead-acid electrochemical storage device is provided, comprising a specific power of between about 650 and about 3,050 Watts/kilogram; and a specific energy of between about 10 and about 80 Watt-hours/kilogram. In some embodiments, the device has a cycle life of greater than 150 cycles and is adapted for use in a vehicle application. The application comprises stop/start or the partial or complete electrification of the vehicle propulsion system. The device may have a bipolar or pseudo-bipolar design, multiple cells disposed within a common casing, and the cells are connected ionically within each cell and electronically between cells.

Abstract: A metal alloy for use in a wire included in an electrochemical cell is disclosed having an amorphous structure, microcrystalline grains, or grains that are sized less than about one micron. In various embodiments, the microcrystalline grains are not generally longitudinally oriented, are variably oriented, or are randomly oriented. In some embodiments, the microcrystalline grains lack uniform grain size or are variably sized. In some embodiments, the microcrystalline grains have an average grain size of less than or equal to 5 microns. In some embodiments, the metal alloy lacks long-range crystalline order among the microcrystalline grains. In some embodiments, the wire is used in a substrate used in the electrochemical cell. In some embodiments, the metal alloy is formed using a co-extrusion process comprising warming up the metallic alloy and applying pressure and simultaneously passing a core material through a die to obtain a composite structure.

Abstract: A monoblock battery case and a monoblock battery. The monoblock battery case comprises a first and a second container each having partitions that divide the containers into cell compartments. The first container is attached to and co-operates with the second container to form one or more coolant channels disposed between the first and second containers.

Abstract: An active composition for an electrode of an electrochemical cell. The active composition comprises an active electrode material and a conductive polymer. The electrochemical cell is preferably a battery cell or a fuel cell.

Abstract: Mechanically and thermally improved rechargeable batteries, modules and fluid-cooled battery pack systems. The battery is prismatic in shape with an optimized thickness to width to height aspect ratio which provides the battery with balanced optimal properties when compared with prismatic batteries lacking this optimized aspect ratio. The fluid-cooled battery pack includes; 1) a battery-pack case having coolant inlet and outlet; 2) battery modules within the case such that the battery module is spaced from the case walls and from other battery modules to form coolant flow channels along at least one surface of the bundled batteries; and 3) at least one coolant transport means. The width of the coolant flow channels allows for maximum heat transfer.

Abstract: A conductive additive for the positive nickel electrode for electrochemical cells which provides increased performance by suppressing an oxygen evolution reaction occurring parallel to the oxidation of nickel hydroxide, increasing conductivity of the electrode and/or consuming oxygen produced as a result of the oxygen evolution reaction.

Abstract: A method and system for electrochemically purifying an impure stream of hydrogen. Hydrogen is absorbed into a gas diffusion anode from the impure hydrogen stream and oxidized to form hydrogen ions and electrons which are released into an alkaline solution. An electrolytic cathode also positioned in the alkaline solution decomposes water to form hydrogen and hydroxyl ions which combine with the hydrogen ions to maintain equilibrium of the system.

Abstract: A conductive additive for the positive nickel electrode for electrochemical cells which provides increased performance by suppressing an oxygen evolution reaction occurring parallel to the oxidation of nickel hydroxide, increasing conductivity of the electrode and/or consuming oxygen produced as a result of the oxygen evolution reaction.

Abstract: A complex aluminum hydride doped with a catalytic material adapted to increase the kinetics of hydrogen absorption/desorption of the aluminum hydride without reducing the hydrogen storage capacity of the aluminum hydride.

Abstract: Fuel cell oxygen electrode and instant startup fuel cells employing such oxygen electrode. The oxygen electrode operates through the mechanism of redox couples which uniquely provide multiple degrees of freedom in selecting the operating voltages available for such fuel cells. Such oxygen electrodes provide the fuel cells in which they are used a “buffer” or “charge” of oxidizer available within the oxygen electrode at all times.

Abstract: The present invention discloses a fuel cell, which incorporates a bipolar plate. The regenerative bipolar fuel cell of the present invention contains at least one hydrogen electrode in contact with a hydrogen stream and at least one oxygen electrode in contact with an oxygen stream. At least one electrolyte chamber is in contact with the hydrogen electrode and at least one electrolyte chamber is in contact with the oxygen electrode. The electrolyte chambers provide mechanical support within the fuel cell and provide an uninterrupted pathway for an electrolyte solution to contact the hydrogen electrode and the oxygen electrode, respectively. At least one bipolar plate is positioned between the hydrogen electrode and the oxygen electrode. The bipolar plate has a hydrogen side in contact with the hydrogen electrode and an oxygen side in contact with the oxygen electrode.

Abstract: A hybrid fuel cell/battery including at least one cathode, at least one anode, and at least one auxiliary electrode. The auxiliary electrode works in combination with the anode to provide a current as a rechargeable battery while the anode and cathode work in combination to provide an electrical current as a fuel cell. The cathode and the auxiliary electrode may operate alone or in tandem to provide an electrical current.

Abstract: A method for the production and storage of hydrogen. The hydrogen is produced via electrolysis and as the hydrogen is formed it is absorbed into a hydrogen storing cathode. Once the hydrogen storing cathode has become completely hydrided, it is shipped to end users as a metal hydride supply of hydrogen.

Abstract: A fuel cell utilizing parallel flow of a hydrogen stream, an oxygen stream, and an electrolyte solution with respect to the electrodes, while maintaining mechanical support within the fuel cell. The fuel cell contains multiple layers of electrodes which absorb and react hydrogen and oxygen. The fuel cell is designed to maintain mechanical support within the fuel cell while the electrodes expand and contract in response to the absorption of oxygen and hydrogen. The design of the fuel cell provides a substantially more compact design by not requiring space to allow for the expansion and contraction of the electrodes within the fuel cell.

Abstract: A fuel cell utilizing parallel flow of a hydrogen stream, an oxygen stream, and an electrolyte solution with respect to the electrodes, while maintaining mechanical support within the fuel cell. The fuel cell utilizes encapsulated electrodes to maintain a high air flow rate and low pressure throughout the fuel cell. The fuel cell is also designed to maintain mechanical support within the fuel cell while the electrodes expand and contract in response to the absorption of oxygen and hydrogen. Gas is predistributed by the compression plates and electrode plates to supply the electrodes with high concentrations of oxygen from air.

Abstract: Mechanically and thermally improved rechargeable batteries, modules and fluid-cooled battery pack systems. The battery is prismatic in shape with an optimized thickness to width to height aspect ratio which provides the battery with balanced optimal properties when compared with prismatic batteries lacking this optimized aspect ratio. The optimized thickness, width and height allow for maximum capacity and power output, while eliminating deleterious side affects. The battery case design allows for unidirectional expansion which is readily compensated for by applying external mechanical compression counter to that direction. In the module, the batteries are bound within a module bundling/compression means under external mechanical compression which is optimized to balance outward pressure due to expansion and provide additional inward compression to reduce the distance between the positive and negative electrodes, thereby increasing overall battery power.