Abstract: A method of producing a base oil product by hydroprocessing unconverted oil from a hydrocracker in an unconverted oil upgrade reactor to produce upgraded unconverted oil and dewaxing the upgraded unconverted oil to produce the base oil product.

Abstract: Described are processes to produce base oils with one more improved properties, e.g., lower aromatics, economically and/or efficiently. In some embodiments, the processes relate to two stage (or more) hydrofinishing which advantageously provides base oils with lower aromatics than comparable one stage processes.

Abstract: An improved process and catalyst system for making a base oil product and for improving base oil cloud point and pour point characteristics, while also providing good product yields. The process and catalyst system generally involves the use of a layered catalyst system comprising an SSZ-91 catalyst and an SSZ-32X catalyst arranged to sequentially contact a hydrocarbon feedstock with both catalysts and thereby provide dewaxed base oil products.

Abstract: The present invention is directed to a refining process for producing heavy lubricating base oils (LBO) from a blended hydrocarbonaceous feedstock containing a heavy coker gas oil, a visbroken gas oil, heavy cycle oil, oils from residue hydrocracking, aromatic extract or any other feedstock normally not conducive to lube oil basestock production, using a two-stage hydrocracking process.

Abstract: The present invention is directed to a refining process for producing hydroprocessed distillates and a heavy vacuum gas oil (HVGO). The process produces middle distillates that have reduced nitrogen and sulfur content, while simultaneously producing a 900° F.+ (482° C.+) HVGO stream useful as a fluidized catalytic cracking (FCC) unit feedstock.

Abstract: A process for heavy base oil production, comprising: a. performing an aromatic extraction of a first hydrocarbon feed to produce an aromatic extract, and a waxy raffinate; b. mixing the aromatic extract with a second hydrocarbon feed to make a mixed feed having greater than 2,000 wt ppm sulfur; c. feeding the mixed feed to a hydroprocessing unit to produce a heavy API Group II base oil having a kinematic viscosity at 70° C. from 22.6 to 100 mm2/s. An integrated refinery process unit for making heavy base oils, comprising: a. an aromatic extraction unit fluidly connected to a solvent dewaxing unit and a hydroprocessing unit; b. a first line from the aromatic extraction unit, that feeds an aromatic extract to a second hydrocarbon feed to make a mixed feed having greater than 2,000 wt ppm sulfur; and c. a connection that feeds the mixed feed to the hydroprocessing unit.

Abstract: A process for heavy base oil production, comprising: a. performing an aromatic extraction of a first hydrocarbon feed to produce an aromatic extract, and a waxy raffinate; b. mixing the aromatic extract with a second hydrocarbon feed to make a mixed feed having greater than 2,000 wt ppm sulfur; c. feeding the mixed feed to a hydroprocessing unit to produce a heavy API Group II base oil having a kinematic viscosity at 70° C. from 22.6 to 100 mm2/s. An integrated refinery process unit for making heavy base oils, comprising: a. an aromatic extraction unit fluidly connected to a solvent dewaxing unit and a hydroprocessing unit; b. a first line from the aromatic extraction unit, that feeds an aromatic extract to a second hydrocarbon feed to make a mixed feed having greater than 2,000 wt ppm sulfur; and c. a connection that feeds the mixed feed to the hydroprocessing unit.

Abstract: The present invention is directed to a refining process for producing hydroprocessed distillates and a heavy vacuum gas oil (HVGO). The process produces middle distillates that have reduced nitrogen and sulfur content, while simultaneously producing a 900° F.+ (482° C.+) HVGO stream useful as a fluidized catalytic cracking (FCC) unit feedstock.

Abstract: The present invention is directed to a refining process for producing heavy lubricating base oils (LBO) from a blended hydrocarbonaceous feedstock containing a heavy coker gas oil, a visbroken gas oil, heavy cycle oil, oils from residue hydrocracking, aromatic extract or any other feedstock normally not conducive to lube oil basestock production, using a two-stage hydrocracking process.

Abstract: The present invention provides an improved method for solvent liquefaction of biomass to produce liquid products such as transportation fuel. The method uses a novel solvent combination that promotes liquefaction relatively quickly, and it reduces the need to transport large amounts of hydrogen or hydrogen-carrying solvents. It operates at lower pressure than previous methods, does not require a catalyst or hydrogen gas or CO input, and provides very high conversion of biomass into a bio-oil that can be further processed in a petroleum refinery. It also beneficially provides a way to recycle a portion of the crude liquefaction product for use as part of the solvent combination for the biomass liquefaction reaction.

Abstract: The present invention provides an improved method for solvent liquefaction of biomass to produce liquid products such as transportation fuel. The method uses a novel solvent combination that promotes liquefaction relatively quickly, and it reduces the need to transport large amounts of hydrogen or hydrogen-carrying solvents. It operates at lower pressure than previous methods, does not require a catalyst or hydrogen gas or CO input, and provides very high conversion of biomass into a bio-oil that can be further processed in a petroleum refinery. It also beneficially provides a way to recycle a portion of the crude liquefaction product for use as part of the solvent combination for the biomass liquefaction reaction.

Abstract: This invention is directed to a high conversion hydrocracking (HCR) unit to produce premium middle distillate fuel. Unconverted oil which is low in sulfur is fed to a Fluid Catalytic Cracking (FCC) unit. The process results in reduced hydrogen consumption and optimum reactor capacity. Feed is hydrotreated and separated into liquid and vapor streams. The vapor stream is passed to further processing and light ends recovery. The liquid stream is passed to a vacuum distillation column, where it is separated into at least three streams, the first stream comprising low boiling products and light ends, a second, higher boiling stream comprising the feed to a second hydroprocessing zone and third stream comprising unconverted oil. The second stream is passed to the second hydroprocessing zone, producing effluents which boil in the distillate range. The second hydroprocessing zone is generally a fuels hydrocracking unit.

Abstract: This invention is directed to a process scheme in which a partial conversion hydrocracking (HCR) unit, preferably preceded by a hydrotreating unit, feeds unconverted oil to a FCC (fluid catalytic cracking ) unit. Most refineries run the FCC unit at the full capacity for optimal asset utilization. During shutdowns of Residue Desulfurization unit(s) which feed an FCC unit, it is desirable to reduce the conversion in the FCC feed hydrocracker. In this way, the feed to FCC unit is maximized. Jet and Diesel products that conform to specifications may be produced during low conversion HCR operation. Furthermore, undesirable over-saturation of the unconverted oil (UCO) from the HCR unit feeding the FCC unit can be avoided. Excess hydrogen consumption can also be avoided. Normally, further aromatic saturation of the middle distillate products from a low conversion HCR is achieved in a separate, post treatment, unit.