Abstract: A wax-extender emulsion is described herein. In one aspect, the wax-extender emulsion includes a wax component. The wax component may be a petroleum-based wax, a bio-based wax, a synthetic wax or mixtures thereof. The wax-extender emulsion includes a dewatered, kraft lignin associated with the wax component and a pH modifier. The pH modifier a monofunctional amine, a multi-functional amine, an alkali metal salt, an alkaline earth metal salt, or combinations thereof. In one aspect, the emulsion comprises 20 wt % to 60 wt % wax component. During manufacturing, the dewatered, kraft lignin and the wax component may be emulsified and homogenized together to produce the wax-extender emulsion. The wax-extender emulsion can be co-applied as a mixture with adhesive resin during wood-based composite manufacturing.

Abstract: A wax-extender emulsion including a plurality of wax-extender complex particles suspended in water is described. A wax-extender complex includes a wax component, an organic extender component and a surfactant that stabilizes the wax component and the organic extender component collectively to form the wax-extender complex. The wax-extender emulsion comprises from 2 wt % to 30 wt % organic extender. During manufacturing, the organic extender and wax component are emulsified and homogenized together to produce the wax-extender emulsion. The wax-extender emulsion can be co-applied as a mixture with adhesive resin during wood-based composite manufacturing.

Abstract: An adhesive mixture comprising an organic slurry dispersion for use in the manufacture of wood-based composites is described herein. The adhesive mixture includes an adhesive resin; water; one or more fillers, and an organic slurry dispersion. The organic slurry dispersion includes water; a natural biopolymer insoluble in the water, the natural biopolymer comprising lignocelluloses, lignocellulosic agricultural residue, lignin materials, lignin derivatives or mixtures thereof; and a defoamer. During manufacturing, the components of the organic slurry dispersion are combined and mixed by imparting a high degree of shear and mixing. The adhesive mixture may be applied to wood material for use in manufacturing a wood-based composite product.

Abstract: An organic slurry for use in wood-based composites is described herein. In one aspect, the organic slurry may include water, a lignin material insoluble in the water, such as dewatered kraft lignin, and a defoamer. During manufacturing, the water, lignin material and defoamer may be combined and mixed together in a vessel to produce the organic slurry. In one aspect, the defoamer may include a water-based defoamer, a silicone-based defoamer, a silicone-free defoamer, an oil-based defoamer, a polymer-based defoamer, or mixtures thereof. The organic slurry may have a pH less than neutral.

Abstract: A wax-extender emulsion including a plurality of wax-extender complex particles suspended in water is described. A wax-extender complex includes a wax component, an organic extender component and a surfactant that stabilizes the wax component and the organic extender component collectively to form the wax-extender complex. The wax-extender emulsion comprises from 2 wt % to 30 wt % organic extender. During manufacturing, the organic extender and wax component are emulsified and homogenized together to produce the wax-extender emulsion. The wax-extender emulsion can be co-applied as a mixture with adhesive resin during wood-based composite manufacturing.

Abstract: An adhesive mixture comprising an organic slurry dispersion for use in the manufacture of wood-based composites is described herein. The adhesive mixture includes an adhesive resin; water; one or more fillers, and an organic slurry dispersion. The organic slurry dispersion includes water; a natural biopolymer insoluble in the water, the natural biopolymer comprising lignocelluloses, lignocellulosic agricultural residue, lignin materials, lignin derivatives or mixtures thereof; and a defoamer. During manufacturing, the components of the organic slurry dispersion are combined and mixed by imparting a high degree of shear and mixing. The adhesive mixture may be applied to wood material for use in manufacturing a wood-based composite product.

Abstract: A wax-extender emulsion including a plurality of wax-extender complex particles suspended in water is described. A wax-extender complex includes a wax component, an organic extender component and a surfactant that stabilizes the wax component and the organic extender component collectively to form the wax-extender complex. The wax-extender emulsion comprises from 2 wt % to 30 wt % organic extender. During manufacturing, the organic extender and wax component are emulsified and homogenized together to produce the wax-extender emulsion. The wax-extender emulsion can be co-applied as a mixture with adhesive resin during wood-based composite manufacturing.

Abstract: A wax-extender emulsion including a plurality of wax-extender complex particles suspended in water is described. A wax-extender complex includes a wax component, an organic extender component and a surfactant that stabilizes the wax component and the organic extender component collectively to form the wax-extender complex. The wax-extender emulsion comprises from 2 wt % to 30 wt % organic extender. During manufacturing, the organic extender and wax component are emulsified and homogenized together to produce the wax-extender emulsion. The wax-extender emulsion can be co-applied as a mixture with adhesive resin during wood-based composite manufacturing.

Abstract: The disclosed composite wood particulate products, adhesives contained in such wood particulate products, and methods of making the adhesive and the wood particulate products employ an aldehyde-free adhesive, and more specifically a formaldehyde-free adhesive. The aldehyde-free adhesive includes an inert additive that extends a resin, such as an isocyanate resin, and forms an evenly dispersed, less expensive polymeric adhesive admixture. The extender-filler of the resin is mixed with water to form a slurry. The slurry can then be mixed with a resin, like the isocyanate resin, to form the adhesive. Various rheology modifiers can be added, if desired, to the extender-filler or the slurry. The adhesive can be blended with wood particles to form a mat that is then pressed into a composite wood particulate product.

Abstract: The disclosed composite wood particulate products, adhesives contained in such wood particulate products, and methods of making the adhesive and the wood particulate products employ an aldehyde-free adhesive, and more specifically a formaldehyde-free adhesive. The aldehyde-free adhesive includes an inert additive that extends a resin, such as an isocyanate resin, and forms an evenly dispersed, less expensive polymeric adhesive admixture. The extender-filler of the resin is mixed with water to form a slurry. The slurry can then be mixed with a resin, like the isocyanate resin, to form the adhesive. Various rheology modifiers can be added, if desired, to the extender-filler or the slurry. The adhesive can be blended with wood particles to form a mat that is then pressed into a composite wood particulate product.

Abstract: The disclosed composite wood particulate products, adhesives contained in such wood particulate products, and methods of making the adhesive and the wood particulate products employ an aldehyde-free adhesive, and more specifically a formaldehyde-free adhesive. The aldehyde-free adhesive includes an inert additive that extends a resin, such as an isocyanate resin, and forms an evenly dispersed, less expensive polymeric adhesive admixture. The extender-filler of the resin is mixed with water to form a slurry. The slurry can then be mixed with a resin, like the isocyanate resin, to form the adhesive. Various rheology modifiers can be added, if desired, to the extender-filler or the slurry. The adhesive can be blended with wood particles to form a mat that is then pressed into a composite wood particulate product.

Abstract: The disclosed composite wood particulate products, adhesives contained in such wood particulate products, and methods of making the adhesive and the wood particulate products employ an aldehyde-free adhesive, and more specifically a formaldehyde-free adhesive. The aldehyde-free adhesive includes an inert additive that extends a resin, such as an isocyanate resin, and forms an evenly dispersed, less expensive polymeric adhesive admixture. The extender-filler of the resin is mixed with water to form a slurry. The slurry can then be mixed with a resin, like the isocyanate resin, to form the adhesive. Various rheology modifiers can be added, if desired, to the extender-filler or the slurry. The adhesive can be blended with wood particles to form a mat that is then pressed into a composite wood particulate product.