Patents by Inventor Suguru Sakugawa
Suguru Sakugawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11642753Abstract: A polishing-pad laminated structure which allows for easy alignment of a through-hole of a polishing pad with a sensor head installed in a polishing table is disclosed. The polishing-pad laminated structure includes a polishing pad and a release sheet. The polishing pad has a through-hole located at a position corresponding to a position of a sensor head disposed in the polishing table. The release sheet covers an adhesive surface of the polishing pad. The release sheet is divided into at least a first release sheet and a second release sheet. The first release sheet has a surface area smaller than a surface area of the second release sheet.Type: GrantFiled: May 30, 2019Date of Patent: May 9, 2023Assignee: EBARA CORPORATIONInventors: Toshikazu Nomura, Masaki Kinoshita, Nobuyuki Takahashi, Suguru Sakugawa, Takashi Kishi
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Patent number: 11221239Abstract: A polishing device has a substrate stage which holds a substrate Wf, a processing head which processes a surface of the substrate Wf, an indentation detecting system which detects a position of an indentation in the substrate Wf, a movement mechanism which moves the processing head in a radial direction of the substrate stage, and a rotation mechanism which rotates the substrate stage, and the indentation detecting system has a fluid injection nozzle configured to inject a fluid to a circumferential edge portion of the substrate Wf when the substrate Wf is held on the substrate stage, a fluid measuring device which measures a physical quantity which is pressure or a flow rate of the fluid, and a position detector which detects the position of the indentation formed in the circumferential edge portion of the substrate Wf based on a change in physical quantity.Type: GrantFiled: July 17, 2018Date of Patent: January 11, 2022Assignee: EBARA CORPORATIONInventors: Zhongxin Wen, Nobuyuki Takahashi, Suguru Sakugawa
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Patent number: 10792784Abstract: A leak checking method which is capable of detecting a leak of compressed gas supplied to a polishing head without removing the polishing head from a polishing apparatus is disclosed. The leak checking method includes: supplying a compressed gas into a pressure chamber, which is formed by a membrane of a polishing head, with the membrane placed in contact with a stationary surface; measuring a flow rate of the compressed gas during supplying of the compressed gas into the pressure chamber, while regulating a pressure of the compressed gas by use of a pressure regulator; deciding whether or not the flow rate measured when a variation in the pressure of the compressed gas is within an allowable range of variation, is within a reference range; and generating a leak-detection signal when the flow rate is outside of the reference range.Type: GrantFiled: April 12, 2018Date of Patent: October 6, 2020Assignee: Ebara CorporationInventors: Suguru Sakugawa, Nobuyuki Takahashi, Toru Maruyama
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Publication number: 20200269383Abstract: Provided is a polishing device for appropriately retaining a polishing member in an appropriate state in polishing. The polishing device for partially polishing a substrate includes a polishing member having a processing surface which comes into contact with the substrate and which is smaller than the substrate, a conditioning member for performing conditioning on the polishing member, a first pressing mechanism for pressing the conditioning member against the polishing member in polishing the substrate, and a control unit for controlling an operation of the polishing device. The control unit is configured to control the first pressing mechanism when the substrate is partially polished by the polishing member.Type: ApplicationFiled: January 10, 2018Publication date: August 27, 2020Applicant: Ebara CorporationInventors: Hozumi YASUDA, Itsuki KOBATA, Nobuyuki TAKAHASHI, Suguru SAKUGAWA
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Patent number: 10556314Abstract: According to one aspect, a substrate processing apparatus is provided. The substrate processing apparatus includes a table provided with a substrate holding surface for holding a substrate, a pad for processing the substrate held on the table, a head for holding the pad, an actuator for moving the head in a direction perpendicular to the substrate holding surface of the table, and a mechanical stopper device for stopping a movement of the head in the direction perpendicular to the substrate holding surface.Type: GrantFiled: June 28, 2017Date of Patent: February 11, 2020Assignee: EBARA CORPORATIONInventors: Suguru Sakugawa, Toru Maruyama, Nobuyuki Takahashi, Zhongxin Wen, Yoichi Shiokawa, Keita Yagi, Itsuki Kobata, Tomohiko Takeuchi
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Publication number: 20200023489Abstract: A polishing-pad laminated structure which allows for easy alignment of a through-hole of a polishing pad with a sensor head installed in a polishing table is disclosed. The polishing-pad laminated structure includes a polishing pad and a release sheet. The polishing pad has a through-hole located at a position corresponding to a position of a sensor head disposed in the polishing table. The release sheet covers an adhesive surface of the polishing pad. The release sheet is divided into at least a first release sheet and a second release sheet. The first release sheet has a surface area smaller than a surface area of the second release sheet.Type: ApplicationFiled: May 30, 2019Publication date: January 23, 2020Inventors: Toshikazu Nomura, Masaki Kinoshita, Nobuyuki Takahashi, Suguru Sakugawa, Takashi Kishi
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Publication number: 20190025096Abstract: A polishing device has a substrate stage which holds a substrate Wf, a processing head which processes a surface of the substrate Wf, an indentation detecting system which detects a position of an indentation in the substrate Wf, a movement mechanism which moves the processing head in a radial direction of the substrate stage, and a rotation mechanism which rotates the substrate stage, and the indentation detecting system has a fluid injection nozzle configured to inject a fluid to a circumferential edge portion of the substrate Wf when the substrate Wf is held on the substrate stage, a fluid measuring device which measures a physical quantity which is pressure or a flow rate of the fluid, and a position detector which detects the position of the indentation formed in the circumferential edge portion of the substrate Wf based on a change in physical quantity.Type: ApplicationFiled: July 17, 2018Publication date: January 24, 2019Inventors: Zhongxin Wen, Nobuyuki Takahashi, Suguru Sakugawa
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Publication number: 20180304434Abstract: A leak checking method which is capable of detecting a leak of compressed gas supplied to a polishing head without removing the polishing head from a polishing apparatus is disclosed. The leak checking method includes: supplying a compressed gas into a pressure chamber, which is formed by a membrane of a polishing head, with the membrane placed in contact with a stationary surface; measuring a flow rate of the compressed gas during supplying of the compressed gas into the pressure chamber, while regulating a pressure of the compressed gas by use of a pressure regulator; deciding whether or not the flow rate measured when a variation in the pressure of the compressed gas is within an allowable range of variation, is within a reference range; and generating a leak-detection signal when the flow rate is outside of the reference range.Type: ApplicationFiled: April 12, 2018Publication date: October 25, 2018Applicant: Ebara CorporationInventors: Suguru SAKUGAWA, Nobuyuki TAKAHASHI, Toru MARUYAMA
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Publication number: 20180236630Abstract: A polisher for locally polishing a substrate is provided. The polisher includes a polishing member having a processing surface that comes into contact with the substrate and is smaller than the substrate, a pressing mechanism for pressing the polishing member against the substrate, a first drive mechanism for imparting motion to the polishing member in a first motion direction parallel to a surface of the substrate, a second drive mechanism for imparting motion to the polishing member in a second motion direction perpendicular to the first motion direction and having a component parallel to the surface of the substrate, and a controller for controlling the action of the polisher.Type: ApplicationFiled: February 20, 2018Publication date: August 23, 2018Applicant: Ebara CorporationInventors: Hozumi YASUDA, Itsuki KOBATA, Nobuyuki TAKAHASHI, Suguru SAKUGAWA, Nobuyuki TAKADA
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Patent number: 9922852Abstract: The invention simplifies airbag calibration. A pressure calibration jig calibrates pressure to be applied to a plurality of airbags disposed inside a top ring for holding and pressing a wafer against a polishing pad. The pressure calibration jig includes a plurality of first passages capable of communicating with the plurality of airbags, respectively; a second passage which combines and connects the plurality of first passages to a pressure calibration sensor; and a flow control portion configured to allow a fluid to flow through the first passage of the plurality of first passages, which first passage corresponds to an airbag selected for pressure calibration, in a direction from the selected airbag toward the second passage, and also configured to prevent the fluid from flowing through the first passages other than the first passage corresponding to the selected airbag in a direction from the second passage toward the airbags.Type: GrantFiled: April 6, 2015Date of Patent: March 20, 2018Assignee: EBARA CORPORATIONInventors: Suguru Sakugawa, Nobuyuki Takahashi, Toru Maruyama
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Publication number: 20180001438Abstract: According to one aspect, a substrate processing apparatus is provided. The substrate processing apparatus includes a table provided with a substrate holding surface for holding a substrate, a pad for processing the substrate held on the table, a head for holding the pad, an actuator for moving the head in a direction perpendicular to the substrate holding surface of the table, and a mechanical stopper device for stopping a movement of the head in the direction perpendicular to the substrate holding surface.Type: ApplicationFiled: June 28, 2017Publication date: January 4, 2018Inventors: Suguru SAKUGAWA, Toru MARUYAMA, Nobuyuki TAKAHASHI, Zhongxin WEN, Yoichi SHIOKAWA, Keita YAGI, Itsuki KOBATA, Tomohiko TAKEUCHI
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Publication number: 20170352573Abstract: It is an object of the present invention to provide a high-flatness substrate holding table. According to a first aspect, a substrate processing apparatus is provided, and such a substrate processing apparatus includes a table for holding a substrate, a resin film attached to a top surface of the table and a heater provided inside the table, and the top surface of the table is formed of ceramics, the top surface of the table includes an opening connectable to a vacuum source, the resin film is formed of polyimide, and a through hole is formed at a position corresponding to the opening of the table when attached to the top surface of the table.Type: ApplicationFiled: June 6, 2017Publication date: December 7, 2017Inventors: Zhongxin WEN, Toru MARUYAMA, Nobuyuki TAKAHASHI, Suguru SAKUGAWA, Yoichi SHIOKAWA, Keita YAGI, Itsuki KOBATA, Tomohiko TAKEUCHI
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Patent number: 9662761Abstract: A polishing apparatus capable of stably controlling a pressure in a pressure chamber of a top ring is disclosed. The polishing apparatus includes: a rotatable polishing table for supporting a polishing pad; a rotatable top ring having a pressure chamber for pressing a substrate against the polishing pad; a pressure regulator configured to regulate a pressure of a gas in the pressure chamber; and a buffer tank provided between the pressure chamber and the pressure regulator. The pressure regulator includes a pressure-regulating valve, a pressure gauge configured to measure the pressure of the gas at a downstream side of the pressure-regulating valve, and a valve controller configured to control an operation of the pressure-regulating valve so as to minimize a difference between a target value of the pressure in the pressure chamber and a pressure value measured by the pressure gauge.Type: GrantFiled: November 25, 2014Date of Patent: May 30, 2017Assignee: Ebara CorporationInventors: Hiroyuki Shinozaki, Nobuyuki Takahashi, Toru Maruyama, Suguru Sakugawa, Osamu Nabeya
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Publication number: 20170092519Abstract: The invention simplifies airbag calibration. A pressure calibration jig calibrates pressure to be applied to a plurality of airbags disposed inside a top ring for holding and pressing a wafer against a polishing pad. The pressure calibration jig includes a plurality of first passages capable of communicating with the plurality of airbags, respectively; a second passage which combines and connects the plurality of first passages to a pressure calibration sensor; and a flow control portion configured to allow a fluid to flow through the first passage of the plurality of first passages, which first passage corresponds to an airbag selected for pressure calibration, in a direction from the selected airbag toward the second passage, and also configured to prevent the fluid from flowing through the first passages other than the first passage corresponding to the selected airbag in a direction from the second passage toward the airbags.Type: ApplicationFiled: April 6, 2015Publication date: March 30, 2017Inventors: Suguru SAKUGAWA, Nobuyuki TAKAHASHI, Toru MARUYAMA
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Patent number: 9370852Abstract: A pressure regulator capable of improving both stability of pressure and responsiveness to an input signal is disclosed. A PID controller is configured to stop producing a corrective command value from a point in time when a pressure command value has changed until a PID control starting point and to produce the corrective command value after the PID control starting point. A regulator controller is configured to control operation of a pressure regulation valve so as to eliminate a difference between the pressure command value and a first pressure value from the point in time when the pressure command value has changed until the PID control starting point, and to control the operation of the pressure regulation valve so as to eliminate a difference between the corrective command value and the first pressure value after the PID control starting point.Type: GrantFiled: January 6, 2015Date of Patent: June 21, 2016Assignee: EBARA CORPORATIONInventors: Nobuyuki Takahashi, Toru Maruyama, Suguru Sakugawa
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Publication number: 20150224620Abstract: A pressure regulator capable of improving both stability of pressure and responsiveness to an input signal is disclosed. A PID controller is configured to stop producing a corrective command value from a point in time when a pressure command value has changed until a PID control starting point and to produce the corrective command value after the PID control starting point. A regulator controller is configured to control operation of a pressure regulation valve so as to eliminate a difference between the pressure command value and a first pressure value from the point in time when the pressure command value has changed until the PID control starting point, and to control the operation of the pressure regulation valve so as to eliminate a difference between the corrective command value and the first pressure value after the PID control starting point.Type: ApplicationFiled: January 6, 2015Publication date: August 13, 2015Inventors: Nobuyuki TAKAHASHI, Toru MARUYAMA, Suguru SAKUGAWA
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Publication number: 20150151401Abstract: A polishing apparatus capable of stably controlling a pressure in a pressure chamber of a top ring is disclosed. The polishing apparatus includes: a rotatable polishing table for supporting a polishing pad; a rotatable top ring having a pressure chamber for pressing a substrate against the polishing pad; a pressure regulator configured to regulate a pressure of a gas in the pressure chamber; and a buffer tank provided between the pressure chamber and the pressure regulator. The pressure regulator includes a pressure-regulating valve, a pressure gauge configured to measure the pressure of the gas at a downstream side of the pressure-regulating valve, and a valve controller configured to control an operation of the pressure-regulating valve so as to minimize a difference between a target value of the pressure in the pressure chamber and a pressure value measured by the pressure gauge.Type: ApplicationFiled: November 25, 2014Publication date: June 4, 2015Inventors: Hiroyuki Shinozaki, Nobuyuki Takahashi, Toru Maruyama, Suguru Sakugawa, Osamu Nabeya