Patents by Inventor Suguru Tabara

Suguru Tabara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7265058
    Abstract: A method of manufacturing a semiconductor device comprises, in patterning of a conductive film having a grain boundary on a very thin dielectric film, a first etching step of carrying out anisotropic etching until most of the conductive film in a flat portion disappears, and a second etching step of increasing a selective ratio to the dielectric film to etch the conductive film in an unnecessary portion such that a thickness of the dielectric film provided under the grain boundary can be held to prevent oxidation species from reaching an interface with a substrate after the first etching step.
    Type: Grant
    Filed: October 8, 2003
    Date of Patent: September 4, 2007
    Assignee: ROHM Co., Ltd.
    Inventor: Suguru Tabara
  • Patent number: 6835651
    Abstract: After a wiring material layer (14) which is made of WSi2 or the like is formed on an insulation film covering a semiconductor substrate (10), a first antireflection coating film (16) which is made of TiON or TiN and a second antireflection coating film (18) which is made of an organic material are sequentially formed on the wiring material layer (14). Resist patterns (20a to 20c) are formed on the second antireflection coating film (18) by photolithography. The dry etching of the second antireflection coating film (18) is performed using the resist patterns (20a to 20c) as masks, after which the dry etching of the first antireflection coating film (16) is conducted using the resist patterns (20a to 20c) and patterns (18a to 18c) of the second antireflection coating film (18) as masks.
    Type: Grant
    Filed: September 19, 2002
    Date of Patent: December 28, 2004
    Assignee: Yamaha Corporation
    Inventors: Suguru Tabara, Hiroshi Nakaya
  • Publication number: 20040082172
    Abstract: A method of manufacturing a semiconductor device comprises, in patterning of a conductive film having a grain boundary on a very thin dielectric film, a first etching step of carrying out anisotropic etching until most of the conductive film in a flat portion disappears, and a second etching step of increasing a selective ratio to the dielectric film to etch the conductive film in an unnecessary portion such that a thickness of the dielectric film provided under the grain boundary can be held to prevent oxidation species from reaching an interface with a substrate after the first etching step.
    Type: Application
    Filed: October 8, 2003
    Publication date: April 29, 2004
    Applicant: Rohm Co., Ltd.
    Inventor: Suguru Tabara
  • Publication number: 20030029035
    Abstract: After a wiring material layer (14) which is made of WSi2 or the like is formed on an insulation film covering a semiconductor substrate (10), a first antireflection coating film (16) which is made of TiON or TiN and a second antireflection coating film (18) which is made of an organic material are sequentially formed on the wiring material layer (14). Resist patterns (20a to 20c) are formed on the second antireflection coating film (18) by photolithography. The dry etching of the second antireflection coating film (18) is performed using the resist patterns (20a to 20c) as masks, after which the dry etching of the first antireflection coating film (16) is conducted using the resist patterns (20a to 20c) and patterns (18a to 18c) of the second antireflection coating film (18) as masks.
    Type: Application
    Filed: September 19, 2002
    Publication date: February 13, 2003
    Applicant: Yamaha Corp.
    Inventors: Suguru Tabara, Hiroshi Nakaya
  • Patent number: 6509261
    Abstract: After a wiring material layer (14) which is made of WSi2 or the like is formed on an insulation film covering a semiconductor substrate (10), a first antireflection coating film (18) which is made of TiON or TiN and a second antireflection coating film (18) which is made of an organic material are sequentially formed on the wiring material layer (14). Resist patterns (20a to 20c) are formed on the second antireflection coating film (18) by photolithography. The dry etching of the second antireflection coating film (18) is performed using the resist patterns (20a to 20c) as masks, after which the dry etching of the first antireflection coating film (16) is conducted using the resist patterns (20a to 20c) and patterns (18a to 18c) of the second antireflection coating film (18) as masks.
    Type: Grant
    Filed: October 1, 2001
    Date of Patent: January 21, 2003
    Assignee: Yamaha Corporation
    Inventors: Suguru Tabara, Hiroshi Nakaya
  • Publication number: 20020052107
    Abstract: After a wiring material layer (14) which is made of WSi2 or the like is formed on an insulation film covering a semiconductor substrate (10), a first antireflection coating film (18) which is made of TiON or TiN and a second antireflection coating film (18) which is made of an organic material are sequentially formed on the wiring material layer (14). Resist patterns (20a to 20c) are formed on the second antireflection coating film (18) by photolithography. The dry etching of the second antireflection coating film (18) is performed using the resist patterns (20a to 20c) as masks, after which the dry etching of the first antireflection coating film (16) is conducted using the resist patterns (20a to 20c) and patterns (18a to 18c) of the second antireflection coating film (18) as masks.
    Type: Application
    Filed: October 1, 2001
    Publication date: May 2, 2002
    Applicant: Yamaha Corporation
    Inventors: Suguru Tabara, Hiroshi Nakaya
  • Patent number: 6348404
    Abstract: After a wiring material layer (14) which is made of WSi2 or the like is formed on an insulation film covering a semiconductor substrate (10), a first antireflection coating film (16) which is made of TiON or TiN and a second antireflection coating film (18) which is made of an organic material are sequentially formed on the wiring material layer (14). Resist patterns (20a to 20c) are formed on the second antireflection coating film (18) by photolithography. The dry etching of the second antireflection coating film (18) is performed using the resist patterns (20a to 20c) as masks, after which the dry etching of the first antireflection coating film (16) is conducted using the resist patterns (20a to 20c) and patterns (18a to 18c) of the second antireflection coating film (18) as masks.
    Type: Grant
    Filed: July 2, 1998
    Date of Patent: February 19, 2002
    Assignee: Yamaha Corporation
    Inventors: Suguru Tabara, Hiroshi Nakaya
  • Patent number: 6197689
    Abstract: A method of manufacturing a semiconductor device includes: a step of forming a conductive layer on a semiconductor substrate, the conductive layer being made of aluminum or aluminum alloy; a step of forming a resist pattern on the conductive layer, the resist pattern having an opening pattern including a narrow space having a high aspect ratio and an open space having a low aspect ratio; a main etching step of dry-etching the conductive layer by using the resist mask as an etching mask, wherein the conductive layer is almost etched in the open space having the low aspect ratio and not fully etched in the narrow space having the high aspect ratio; and an over etching step of further dry-etching the conductive layer by using the resist mask as an etching mask and by using as etchant a mixed gas of HCl gas and at least one species of gas selected from the group consisting of He, Ar, Ne and H2.
    Type: Grant
    Filed: December 4, 1997
    Date of Patent: March 6, 2001
    Assignee: Yamaha Corporation
    Inventor: Suguru Tabara
  • Patent number: 6187689
    Abstract: A conductive layer (Ti, TiN, TiON, TiW, or a laminate thereof) having an antireflection function is formed on a gate electrode layer. The conductive layer is patterned by using a resist mask which is then removed. By using the patterned conductive layer as a mask, the gate electrode layer is patterned. An interlevel insulating film such as silicon oxide is deposited on the patterned gate electrode. A conductive layer having an antireflection function and a resist layer are formed on the interlevel insulating film. The resist layer is pattered, and the conductive layer is patterned by using the patterned resist layer as a mask. The patterned resist layer is removed. By using the patterned conductive layer as a mask, the interlevel insulating film is selectively etched to form a contact hole. A main conductive layer such as Al and a conductive layer having an antireflection function are formed and similar patterning is repeated.
    Type: Grant
    Filed: December 22, 1998
    Date of Patent: February 13, 2001
    Assignee: Yamaha Corporation
    Inventor: Suguru Tabara
  • Patent number: 6150250
    Abstract: An electrode material layer of a WSi.sub.2 /polysilicon lamination layer and a conductive material layer for antireflection made of TiN or TiON and containing the direction <200> are sequentially deposited on a gate insulating film. The conductive material layer is patterned through dry etching using a resist layer as a mask to leave a portion of the conductive material layer. The resist layer may be as thin as capable of patterning the conductive material layer. After the resist layer is removed, the electrode material layer is patterned through dry etching using the conductive material layer as a mask to leave a portion of the electrode material layer. A lamination of the left electrode material layer and conductive material layer is used as a gate electrode layer. A lamination of the resist layer and conductive material layer may be used as a mask.
    Type: Grant
    Filed: November 5, 1998
    Date of Patent: November 21, 2000
    Assignee: Yamaha Corporation
    Inventors: Suguru Tabara, Satoshi Hibino
  • Patent number: 6147003
    Abstract: A method of manufacturing a semiconductor device includes the steps of: a) forming a wiring layer on a semiconductor substrate, the wiring layer being an Al or Al alloy layer, or a laminated wiring layer including an Al or Al alloy layer and a Ti or Ti alloy layer formed thereon; b) coating a resist layer on the wringing layer and patterning the resist layer to form a wiring resist pattern; c) patterning the wiring layer to form a wiring pattern 3 by using the wiring resist pattern as a mask; d) forming an interlayer insulating film 5 on the semiconductor substrate to cover the wiring pattern; e) coating a resist layer on the interlayer insulating film and patterning the resist layer to form a connection hole resist pattern 6; f) dry-etching the interlayer insulating film with an etching gas containing fluorine to form a connection hole reaching the wiring pattern 3, by using the connection hole resist pattern as a mask; g) after the step f), rinsing the semiconductor substrate in a liquid 10 made of a materi
    Type: Grant
    Filed: May 5, 1998
    Date of Patent: November 14, 2000
    Assignee: Yamaha Corporation
    Inventors: Suguru Tabara, Hiroshi Naito
  • Patent number: 6137175
    Abstract: A conductive layer (Ti, TiN, TiON, TiW, or a laminate thereof) having an antireflection function is formed on a gate electrode layer. The conductive layer is patterned by using a resist mask which is then removed. By using the patterened conductive layer as a mask, the gate electrode layer is patterned. An interlevel insulating film such as silicon oxide is deposited on the patterned gate electrode. A conductive layer having an antireflection function and a resist layer are formed on the interlevel insulating film. The resist layer is pattered, and the conductive layer is patterned by using the patterned resist layer as a mask. The patterned resist layer is removed. By using the patterned conductive layer as a mask, the interlevel insulating film is selectively etched to form a contact hole. A main conductive layer such as Al and a conductive layer having an antireflection function are formed and similar patterning is repeated.
    Type: Grant
    Filed: February 22, 1999
    Date of Patent: October 24, 2000
    Assignee: Yamaha Corporation
    Inventor: Suguru Tabara
  • Patent number: 6114182
    Abstract: A resist pattern having a high-density pattern area and a low-density pattern area is formed on a layered MNOS capacitor structure composed of a Ti(O)N layer and a WSi.sub.2 layer formed on nitride/oxide insulating layer on a semiconductor substrate. After the etching of the layered structure in the low-density resist pattern area is finished, the layered structure is further processed with plasma of HBr only, a mixed gas of a halogen-containing gas and oxygen gas, or a fluorine-containing gas, for a desired period of time, to give electron shading damage. In this plasma processing, the Ti(O)N layer is etched little. The electron shading damage is measured through the change in the flat band voltage of the MNOS capacitor.
    Type: Grant
    Filed: March 18, 1999
    Date of Patent: September 5, 2000
    Assignee: Yamaha Corporation
    Inventor: Suguru Tabara
  • Patent number: 6080681
    Abstract: A wiring pattern forming method includes the step of: forming resist patterns on an aluminum or aluminum alloy conductive layer, the resist patterns including a low density pattern area and a high density pattern area; etching and removing a portion of a thickness of the conductive layer by an etching process presenting anti-microloading effect by using the resist patterns as an etching mask, and etching and removing another portion of the thickness of the conductive layer by an etching process presenting microloading effect by using the resist patterns as an etching mask. A method of forming an aluminum or aluminum alloy wiring pattern is provided which can maintain a high etching rate and reduce electron shading damage.
    Type: Grant
    Filed: January 21, 1999
    Date of Patent: June 27, 2000
    Assignee: Yamaha Corporation
    Inventor: Suguru Tabara
  • Patent number: 6008132
    Abstract: A wafer having an interlayer insulating film on a silicon substrate and an Al alloy layer on the interlayer insulating film coated with a resist pattern is introduced into an etching chamber where the Al alloy layer is selectively etched in etchant gas plasma. A main etching process is performed under the etching conditions of a high plasma density until the interlayer insulating film 12 is exposed, and a succeeding over etching process is performed under the etching conditions of a low plasma density. A dry etching method and system is provided which can suppress generation of an abnormal shape or notch of a wiring pattern etched in low pressure and high density plasma, without sacrificing etching selectivity and with productivity being maintained high.
    Type: Grant
    Filed: October 25, 1996
    Date of Patent: December 28, 1999
    Assignee: Yamaha Corporation
    Inventor: Suguru Tabara
  • Patent number: 5998300
    Abstract: A method for manufacturing a semiconductor device having a conductive film formed overlying an insulating film overlying the surface of a semiconductor substrate, the conductive film being made, for example, of a material such as polysilicon, WSi.sub.2, Al and Al alloy, and the like. An antireflection film, made of silicon nitride, for example, is formed overlying the surface of the conductive film, the antireflection film reducing light scattering from the conductive film and having a lower etching rate than the etching rate of the conductive film. The antireflection film is patterned to provide a mask for etching the conductive film, and the conductive film is etched using the patterned antireflection film as a mask to form a gate electrode for an MOS transistor, for example.
    Type: Grant
    Filed: July 10, 1997
    Date of Patent: December 7, 1999
    Assignee: Yamaha Corporation
    Inventor: Suguru Tabara
  • Patent number: 5940682
    Abstract: A method of measuring electron shading damage which includes the steps of: a) preparing a characteristic curve of a flat band voltage change relative to an amount of injected charges, by intentionally flowing current through a first capacitor; b) preparing a second capacitor similar to the first capacitor; c) making a sample by using the second capacitor by forming a lamination of an insulating layer having an opening over the second capacitor, a conductive antenna layer connected to the conductive layer through the opening in the insulating layer, and an insulating mask pattern on the conductive antenna layer, the insulating mask pattern including a looped opening which leaves a separated pattern on the second capacitor; d) performing a dry process of the sample to fully remove the conductive layer under the loop opening; e) measuring a flat band voltage of the second capacitor before and after the dry process and calculating a change in the flat band voltage; and f) estimating from the calculated flat band
    Type: Grant
    Filed: September 5, 1997
    Date of Patent: August 17, 1999
    Assignee: Yamaha Corporation
    Inventor: Suguru Tabara
  • Patent number: 5910021
    Abstract: A conductive layer (Ti, TiN, TiON, TiW, or a laminate thereof) having an antireflection function is formed on a gate electrode layer. The conductive layer is patterned by using a resist mask which is then removed. By using the patterned conductive layer as a mask, the gate electrode layer is patterned. An interlevel insulating film such as silicon oxide is deposited on the patterned gate electrode. A conductive layer having an antireflection function and a resist layer are formed on the interlevel insulating film. The resist layer is pattered, and the conductive layer is patterned by using the patterned resist layer as a mask. The patterned resist layer is removed. By using the patterned conductive layer as a mask, the interlevel insulating film is selectively etched to form a contact hole. A main conductive layer such as Al and a conductive layer having an antireflection function are formed and similar patterning is repeated.
    Type: Grant
    Filed: July 3, 1997
    Date of Patent: June 8, 1999
    Assignee: Yamaha Corporation
    Inventor: Suguru Tabara
  • Patent number: 5904490
    Abstract: A method of measuring electron shading damage which includes the steps of: a) preparing a characteristic curve showing a flat band voltage change relative to an amount of injected charges, the curve being measured by intentionally flowing current through a first capacitor structure made of a lamination of a conductive layer, a nitride film and an oxide film formed on a semiconductor substrate; b) preparing a second capacitor structure made of a lamination of a conductive layer, a nitride film and an oxide film formed on the semiconductor substrate; c) preparing a sample by forming an insulating layer having an opening over the second capacitor structure on the semiconductor substrate, forming a conductive antenna layer connected to the conductive layer through the opening in the insulating layer, and forming an insulating mask pattern on the conductive antenna layer; d) performing a dry process on the sample, the dry process being a subject process for which the electron shading damage is measured; e) measuri
    Type: Grant
    Filed: September 5, 1997
    Date of Patent: May 18, 1999
    Assignee: Yamaha Corporation
    Inventor: Suguru Tabara
  • Patent number: 5786637
    Abstract: After an interconnection layer of Al alloy or the like is formed on an insulating film covering the surface of a substrate, a contact hole is formed through a laminate of the insulating film and connection layer at the position corresponding to a connection part of the substrate. After the interconnection layer is patterned, an adhesion layer of TiN or the like is formed on the insulating film, covering a left portion of the interconnection layer and the inner surface of the contact hole. A conductive layer of W or the like is formed on the adhesion layer by blanket CVD, burying the contact hole. Thereafter, the conductive layer and adhesion layer are etched back to form an interconnection 22 including the left portion of the interconnection layer, left portions of the adhesion layer, and left portions of the conductive layer. A step of the interconnection can be relieved by leaving the portions of the conductive layer on the side walls of the interconnection.
    Type: Grant
    Filed: May 19, 1997
    Date of Patent: July 28, 1998
    Assignee: Yamaha Corporation
    Inventor: Suguru Tabara