Abstract: A process and apparatus is provided for flocculating and/or agglomerating oil sand solids during solvent extraction, the process using a mixing tank comprising a vertical baffle-free cylindrical vessel having at least one impeller mounted vertically therein.

Abstract: A method for recovering hydrocarbon diluent present in froth treatment tailings, comprising introducing the tailings into a vessel; adding a first portion of steam into the vessel to form a vapour-tailings interface; and operating the vessel to increase the exposure of the tailings to the vapour-tailings interface formed in the vessel.

Abstract: A method for recovering hydrocarbon diluent present in froth treatment tailings, comprising introducing the tailings into a vessel; adding a first portion of steam into the vessel to form a vapour-tailings interface; and operating the vessel to increase the exposure of the tailings to the vapour-tailings interface formed in the vessel.

Abstract: A method for recovering hydrocarbon diluent present in froth treatment tailings, comprising introducing the tailings into a vessel; adding a first portion of steam into the vessel to form a vapour-tailings interface; and operating the vessel to increase the exposure of the tailings to the vapour-tailings interface formed in the vessel.

Abstract: A method for processing bitumen froth comprised of bitumen, water and solids to produce a final diluted bitumen product having a reduced water content is provided whereby demulsifier is added to the bitumen froth after a first separation stage and prior to a second separation stage to produce the final diluted bitumen product having reduced water content.

Abstract: A method for recovering hydrocarbon diluent present in froth treatment tailings, comprising introducing the tailings into a vessel; adding a first portion of steam into the vessel to form a vapour-tailings interface; and operating the vessel to increase the exposure of the tailings to the vapour-tailings interface formed in the vessel.

Abstract: A method for processing bitumen froth comprised of bitumen, water containing chlorides and solids is provided for producing a final diluted bitumen product having reduced chlorides. In particular, fine water droplets containing chlorides that are present in raw diluted bitumen are captured by washing the raw diluted bitumen with low salinity water to produce the final diluted bitumen product having reduced chlorides.

Abstract: A process for extracting bitumen from mined oil sand is provided, comprising: preparing an oil sand slurry comprising oil sand and water; conditioning the oil sand slurry by pumping the oil sand slurry through a hydrotransport pipeline under shear conditions that reduce the formation of water-in-bitumen emulsions in the conditioned oil sand slurry and increase the size of bitumen-air aggregates; and subjecting the conditioned oil sand slurry to gravity separation to produce a bitumen froth having enhanced bitumen recovery and reduced water-in-bitumen emulsions, a middlings layer and sand tailings.

Abstract: A method for processing bitumen froth comprised of bitumen, water and solids to produce a final diluted bitumen product having a reduced water content is provided whereby demulsifier is added to the bitumen froth after a first separation stage and prior to a second separation stage to produce the final diluted bitumen product having reduced water content.

Abstract: A method for processing bitumen froth to produce a diluted bitumen product having a reduced water and solids content is provided, comprising: adding a sufficient amount of water to the bitumen froth and mixing the bitumen froth and water to form a froth/water mixture; diluting the froth/water mixture with naphtha to form a diluted froth; and separating the water and solids from the diluted froth to produce the diluted bitumen product.

Abstract: A process for solvent extraction of bitumen from mined oil sand ore is provided, comprising mixing the mined oil sand ore with at least one solvent to produce a solvent/oil sand slurry; adding water to the solvent/oil sand slurry to produce a slurry having a water-to-solids mass ratio of less than about 0.1; mixing the slurry in a mixing tank having a diameter to agglomerate the solids present in the slurry, the mixing tank operating at a power input of between 20 and 50 W/kg of slurry, to produce an agglomerated slurry; and subjecting the agglomerated slurry to solid-liquid separation to produce a first liquids stream containing bitumen and a first solids stream; whereby the slurry height in the mixing tank is 0.1 to 0.3 of the tank diameter.

Abstract: A method for recovering hydrocarbon diluent from tailings comprising bitumen, particulate solids, hydrocarbon diluent and water, is provided comprising introducing the tailings into a high pressure stripping vessel operating at a pressure greater than 100 kPa; and introducing a stripping gas into the high pressure stripping vessel to strip the hydrocarbon diluent and water from the tailings and form a stripped tailings pool at the bottom of the vessel.

Abstract: A process for extracting bitumen from mined oil sand is provided, comprising: preparing an oil sand slurry comprising oil sand and water; conditioning the oil sand slurry by pumping the oil sand slurry through a hydrotransport pipeline under shear conditions that reduce the formation of water-in-bitumen emulsions in the conditioned oil sand slurry and increase the size of bitumen-air aggregates; and subjecting the conditioned oil sand slurry to gravity separation to produce a bitumen froth having enhanced bitumen recovery and reduced water-in-bitumen emulsions, a middlings layer and sand tailings.

Abstract: A process for solvent extraction of bitumen from mined oil sand ore is provided, comprising mixing the mined oil sand ore with at least one solvent to produce a solvent/oil sand slurry; adding water to the solvent/oil sand slurry to produce a slurry having a water-to-solids mass ratio of less than about 0.1; mixing the slurry in a mixing tank having a diameter to agglomerate the solids present in the slurry, the mixing tank operating at a power input of between 20 and 50 W/kg of slurry, to produce an agglomerated slurry; and subjecting the agglomerated slurry to solid-liquid separation to produce a first liquids stream containing bitumen and a first solids stream; whereby the slurry height in the mixing tank is 0.1 to 0.3 of the tank diameter.

Abstract: A method for processing bitumen froth to produce a diluted bitumen product having a reduced water and solids content is provided, comprising: adding a sufficient amount of water to the bitumen froth and mixing the bitumen froth and water to form a froth/water mixture; diluting the froth/water mixture with naphtha to form a diluted froth; and separating the water and solids from the diluted froth to produce the diluted bitumen product.

Abstract: A method for recovering hydrocarbon diluent from tailings comprising bitumen, particulate solids, hydrocarbon diluent and water, is provided comprising introducing the tailings into a high pressure stripping vessel operating at a pressure greater than 100 kPa; and introducing a stripping gas into the high pressure stripping vessel to strip the hydrocarbon diluent and water from the tailings and form a stripped tailings pool at the bottom of the vessel.

Abstract: A method for recovering hydrocarbon diluent from froth treatment tailings comprising bitumen, solids, hydrocarbon diluent and water is provided, comprising: introducing the froth treatment tailings into a vessel chamber and allowing the coarse solids to settle to the bottom of the vessel and form a solids layer having a portion of hydrocarbon diluent and a portion of water trapped therein; and heating the water in the solids layer to generate steam bubbles in-situ and strip the hydrocarbon diluent associated with the coarse solids to produce stripped tailings.

Abstract: A process for extracting bitumen from oil sand is provided, comprising: contacting mined oil sand with a high-flash point heavy solvent (HS) to produce a dense oil sand slurry; mixing the dense slurry with a first light solvent (LS) stream and a second LS stream to give a heavy solvent to light solvent (HS/LS) mass ratio of about 75/25 to about 40/60; subjecting the HS/LS-diluted oil sand slurry to a first stage solid-liquid separation to produce a first liquids stream containing bitumen and a first solids stream; and washing the first solids stream with a mixed solvent having a HS/LS mass ratio of about 50/50 to about 20/80 and subjecting the solids and the mixed solvent to a second stage solid-liquid separation to produce a second liquids stream and a second solids stream.

Abstract: A computer-implemented method and a system for optimizing diluent recovery of a diluent recovery unit (DRU) used to recover a diluent from a tailings generated by a bitumen froth treatment process (BFTP). A regression model is determined from data points for operating conditions and corresponding diluent recovery, generated during operation of the DRU. The regression model is used to predict diluent recovery under a particular operating condition and determine a recommended value of the operating condition to achieve a target diluent recovery. The system may graphically display the regression model, the predicted diluent recovery and the recommended value, or cause the DRU to vary the operating conditions towards the recommended value.

Abstract: A method is provided for producing a marketable bitumen product having low solids and essentially no water. The method can be integrated into existing solvent extraction processes for extracting bitumen from mined oil sand. A high-solids diluted bitumen is produced from a solvent extraction process and then mixed with a light solvent (LS) stream in at least a first mixer to produce a diluted bitumen-LS mixture. The diluted bitumen-LS mixture is subjected to separation in at least a first separator to produce low-solids diluted bitumen and high-solids asphaltene-rich tails. The LS is removed from the low-solids diluted bitumen to produce the marketable bitumen product.