Abstract: A brazing joint, a brazing method, and a device for promoting solder rheology and gas overflow are provided. The brazing joint includes a first base metal, a second base metal, and a brazing seam located therebetween. The brazing seam is formed by filling a solder in a gap formed by welding surfaces of the first and the second base metal and melting it to connect the first and the second base metal. The brazing seam is a concave-shaped brazing seam. The gap defines a first distance and a second distance, the first distance is located at an edge of the gap, the second distance is located at the edge or an inside of the gap, the first distance is greater than the second distance, and a curved surface is formed between the location of the first distance and the location of the second distance for transition.

Abstract: The present disclosure provides a copper-phosphorus-tin brazing wire and a preparation method thereof, relates to the technical field of brazing materials. The copper-phosphorus-tin brazing wire is of a three-layer structure, the inner layer is Cu, the middle layer is Cu-14P alloy, and the outer layer is Sn, wherein the mass percentage of Sn is over 7%. The present disclosure solves the technical problems in the prior art that the copper-phosphorus-silver brazing filler metal is prone to produce defects such as pores and inclusions when brazing copper alloys, which leads to the decline of the mechanical properties of the joint, and simultaneously provides the preparation method of the copper-phosphorus-tin brazing wire, such that the technical problem that it is difficult to obtain copper-phosphorus-tin brazing wire with a wire diameter below 0.5 mm under the condition of high Sn content is solved.

Abstract: Copper-tin-nickel brazing material prepared by alloys recycled from E-waste, preparation method therefor, and system thereof are provided. A preparation method for the copper-tin-nickel brazing material includes the following steps: (a) spreading nano-SiO2 on the bottom of crucible and then adding a crude copper-tin-iron-nickel alloy recycled from E-waste; (b) heating the crucible to melt the crude alloy into a metal liquid so that Zn and Pb in the metal liquid react with the SiO2 to form a slag that floats out; (c) introducing a refining gas to the bottom of metal liquid in step (b), thereby removing the scums or gases formed by Pb, Fe, S, and O in the metal liquid; (d) performing heat-preserving directional solidification on the metal liquid, to bias-aggregate the Fe and Sb at one end and remove the same to obtain a copper-based intermediate alloy; and smelting and powdering the copper-based intermediate alloy.

Abstract: The present disclosure provides a copper-phosphorus-tin brazing wire and a preparation method thereof, relates to the technical field of brazing materials. The copper-phosphorus-tin brazing wire is of a three-layer structure, the inner layer is Cu, the middle layer is Cu-14P alloy, and the outer layer is Sn, wherein the mass percentage of Sn is over 7%. The present disclosure solves the technical problems in the prior art that the copper-phosphorus-silver brazing filler metal is prone to produce defects such as pores and inclusions when brazing copper alloys, which leads to the decline of the mechanical properties of the joint, and simultaneously provides the preparation method of the copper-phosphorus-tin brazing wire, such that the technical problem that it is difficult to obtain copper-phosphorus-tin brazing wire with a wire diameter below 0.5 mm under the condition of high Sn content is solved.

Abstract: The present disclosure provides a copper-phosphorus brazing foil and a preparation method thereof, which relates to the technical field of brazing material. It comprises a copper inner core and a copper-phosphorus alloy layer coating outside the copper inner core, wherein the phosphorus content in the copper-phosphorus brazing foil is over 5 wt %, and the thickness of the copper-phosphorus brazing foil is below 0.5 mm. In the present disclosure, red copper foil is used as the core layer, and the surface of the red copper foil is alloyed with a layer of copper-phosphorus alloy by the eutectic reaction between the core layer and red phosphorus, such that the copper-phosphorus brazing foil is obtained. The present disclosure prepares a copper-phosphorus brazing foil with high phosphorus content and lower thickness. Comparing with the traditional preparation method, the preparation method of the present disclosure has high efficiency and high yield.

Abstract: A brazing wire includes a brazing tube having an inner cavity and a flux filled in the inner cavity. A trench is provided on an outer peripheral surface of the brazing tube, and the trench extends along an axis of the brazing tube or spirally extends around the axis. A forming mold of the brazing wire includes a mold body having a molding cavity therein. An inner wall of the molding cavity is provided with a protrusion. When the brazing wire passes through the forming mold, the protrusion is used to form the trench. The forming method of the brazing wire includes the following steps. The brazing tube passes through the forming mold, and the trench is formed on the outer peripheral surface of the brazing tube by the protrusion. The trench extends along the axis of the brazing tube or spirally extends around the axis.

Abstract: A copper-tin brazing wire and a preparation method and use thereof are provided. A copper-tin brazing wire includes a plurality of copper wires each having a composite metal layer on a surface thereof; the copper-tin brazing wire includes, in parts by weight, 75-84 parts of Cu, 20-25 parts of Sn, and 0.4-0.5 parts of P; and the composite metal layer includes Cu, Sn, and P, in which a mass ratio of Cu, Sn, and P is (45-55):(46-56):(0.5-1.5).

Abstract: The present disclosure provides a device and method for manufacturing a coated welding rod. The device for manufacturing a coated welding rod includes a grabbing device, a heating device, and a flux storage device. The heating device is configured to heat a welding rod in the grabbing device. A flux in granular form is stored in the flux storage device, the grabbing device is configured to transport the heated welding rod into the flux storage device, and the heated welding rod is configured to heat the flux surrounding the welding rod into a viscous glassy state so that the flux in the viscous glassy state adheres to the surface of the welding rod. The heated welding rod enables the granular flux to be formed into a viscous glassy state so that the flux can be adhered directly to the surface of the welding rod.

Abstract: A brazing wire includes a brazing tube having an inner cavity and a flux filled in the inner cavity. A trench is provided on an outer peripheral surface of the brazing tube, and the trench extends along an axis of the brazing tube or spirally extends around the axis. A forming mold of the brazing wire includes a mold body having a molding cavity therein. An inner wall of the molding cavity is provided with a protrusion. When the brazing wire passes through the forming mold, the protrusion is used to form the trench. The forming method of the brazing wire includes the following steps. The brazing tube passes through the forming mold, and the trench is formed on the outer peripheral surface of the brazing tube by the protrusion. The trench extends along the axis of the brazing tube or spirally extends around the axis.

Abstract: The present disclosure provides a device and method for manufacturing a coated welding rod. The device for manufacturing a coated welding rod includes a grabbing device, a heating device, and a flux storage device. The heating device is configured to heat a welding rod in the grabbing device. A flux in granular form is stored in the flux storage device, the grabbing device is configured to transport the heated welding rod into the flux storage device, and the heated welding rod is configured to heat the flux surrounding the welding rod into a viscous glassy state so that the flux in the viscous glassy state adheres to the surface of the welding rod. The heated welding rod enables the granular flux to be formed into a viscous glassy state so that the flux can be adhered directly to the surface of the welding rod.

Abstract: A brazing material outer coat and a method for preparing the same, an in-situ synthetic metal-coated flux-cored silver brazing material and a method for preparing the same, a welding method and a joint body, wherein the in-situ synthetic metal-coated flux-cored silver brazing material comprises a flux core and a brazing material outer coat wrapping the flux core, the brazing material outer coat comprises, in percentage by weight: silver Ag 20.0˜36.0%, copper Cu 35.0˜45.0%, zinc Zn 27.0˜37.0%, tin Sn 1.0˜3.0%, phosphorus P 0.1%˜0.5%, nickel Ni 0.5˜2.0%, germanium Ge 0.1˜0.3%, and lithium Li 0.1˜0.3%, the flux core comprises, in percentage by weight: elemental boron micropowder 5.0˜10.0%, sodium borohydride 5.0˜10.0%, potassium fluoroborate 15.0˜30.0%, boric anhydride 25.0˜40.0%, sodium fluoride 10.0˜30.0%, sodium bifluoride 2.0˜4.0%, and copper sulfate 1.0˜5.0%.

Abstract: A brazing material outer coat and a method for preparing the same, an in-situ synthetic metal-coated flux-cored silver brazing material and a method for preparing the same, a welding method and a joint body, wherein the in-situ synthetic metal-coated flux-cored silver brazing material comprises a flux core and a brazing material outer coat wrapping the flux core, the brazing material outer coat comprises, in percentage by weight: silver Ag 20.0˜36.0%, copper Cu 35.0˜45.0%, zinc Zn 27.0˜37.0%, tin Sn 1.0˜3.0%, phosphorus P 0.1%˜0.5%, nickel Ni 0.5˜2.0%, germanium Ge 0.1˜0.3%, and lithium Li 0.1˜0.3%, the flux core comprises, in percentage by weight: elemental boron micropowder 5.0˜10.0%, sodium borohydride 5.0˜10.0%, potassium fluoroborate 15.0˜30.0%, boric anhydride 25.0˜40.0%, sodium fluoride 10.0˜30.0%, sodium bifluoride 2.0˜4.0%, and copper sulfate 1.0˜5.0%.