Patents by Inventor SULAIMAN SALEH AL-KHATTAF

SULAIMAN SALEH AL-KHATTAF has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11351527
    Abstract: Embodiments of zeolite composite catalysts and methods of producing the zeolite composite catalysts are provided, where the methods comprise dissolving in an alkaline solution a catalyst precursor comprising at least one mesoporous zeolite while heating, stirring, or both to yield a dissolved zeolite solution, where the mesoporous zeolite has a molar ratio of SiO2/Al2O3 of at least 30, where the mesoporous zeolite comprises zeolite beta, adjusting the pH of the dissolved zeolite solution, aging the pH adjusted dissolved zeolite solution to yield solid zeolite composite from the dissolved zeolite solution, and calcining the solid zeolite composite to produce the zeolite composite catalyst, where the zeolite composite catalyst has a mesostructure comprising at least one disordered mesophase and at least one ordered mesophase, and where the zeolite composite catalyst has a surface area defined by the Brunauer-Emmett-Teller (BET) analysis of at least 600 m2/g.
    Type: Grant
    Filed: April 15, 2020
    Date of Patent: June 7, 2022
    Assignees: King Fahd University of Petroleum and Minerals, Saudi Arabian Oil Company
    Inventors: Balasamy Rabindran Jermy, Syed Ahmed Ali, Raed Hasan Abudawoud, Abdullah Mohammed Aitani, Sulaiman Saleh Al-Khattaf
  • Patent number: 10844294
    Abstract: An integrated process catalytically cracks whole light crude oil into light olefins, especially propylene and ethylene. The process is integrated with an adjacent conventional fluid catalytic cracking unit whereby the heavy liquid product mixture (light and heavy cycle oils) from whole crude oil cracking is mixed with vacuum gas oil (VGO) for further processing. The process comprises recycling total product fraction of light cracked naphtha (LCN) and mixing with fresh crude oil feed. High propylene and ethylene yields are obtained by cracking the whole light crude oil and LCN in an FCC configuration using a mixture of FCC catalyst and ZSM-5 additive at a temperature between, that of conventional FCC and steam cracking.
    Type: Grant
    Filed: March 14, 2019
    Date of Patent: November 24, 2020
    Assignee: King Fahd University of Petroleum and Minerals
    Inventors: Abdullah Mohammed Aitani, Sulaiman Saleh Al-Khattaf, Akram Abdulhakeem Al-Absi
  • Publication number: 20200291306
    Abstract: An integrated process catalytically cracks whole light crude oil into light olefins, especially propylene and ethylene. The process is integrated with an adjacent conventional fluid catalytic cracking unit whereby the heavy liquid product mixture (light and heavy cycle oils) from whole crude oil cracking is mixed with vacuum gas oil (VGO) for further processing. The process comprises recycling total product fraction of light cracked naphtha (LCN) and mixing with fresh crude oil feed. High propylene and ethylene yields are obtained by cracking; the whole light crude oil and LCN in an FCC configuration using a mixture of FCC catalyst and ZSM-5 additive at a temperature between, that of conventional FCC and steam cracking.
    Type: Application
    Filed: March 14, 2019
    Publication date: September 17, 2020
    Applicant: KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS
    Inventors: Abdullah Mohammed Aitani, Sulaiman Saleh Al-Khattaf, Akram Abdulhakeem Al-Absi
  • Publication number: 20200254428
    Abstract: Embodiments of zeolite composite catalysts and methods of producing the zeolite composite catalysts are provided, where the methods comprise dissolving in an alkaline solution a catalyst precursor comprising at least one mesoporous zeolite while heating, stirring, or both to yield a dissolved zeolite solution, where the mesoporous zeolite has a molar ratio of SiO2/Al2O3 of at least 30, where the mesoporous zeolite comprises zeolite beta, adjusting the pH of the dissolved zeolite solution, aging the pH adjusted dissolved zeolite solution to yield solid zeolite composite from the dissolved zeolite solution, and calcining the solid zeolite composite to produce the zeolite composite catalyst, where the zeolite composite catalyst has a mesostructure comprising at least one disordered mesophase and at least one ordered mesophase, and where the zeolite composite catalyst has a surface area defined by the Brunauer-Emmett-Teller (BET) analysis of at least 600 m2/g.
    Type: Application
    Filed: April 15, 2020
    Publication date: August 13, 2020
    Applicants: King Fahd University of Petroleum and Minerals, Saudi Arabian Oil Company
    Inventors: Balasamy Rabindran Jermy, Syed Ahmed Ali, Raed Hasan Abudawoud, Abdullah Mohammed Aitani, Sulaiman Saleh Al-Khattaf
  • Publication number: 20200188888
    Abstract: Oxidative dehydrogenation catalysts comprising bismuth and nickel oxides impregnated on mesoporous silica supports such as SBA-15 and mesoporous silica foam. Methods of preparing and characterizing the catalysts as well as processes for oxidatively dehydrogenating n-butane to butadiene using the catalysts are also described. The disclosed catalysts demonstrate higher n-butane conversion and butadiene selectivity than catalysts supported by conventional silica.
    Type: Application
    Filed: December 13, 2018
    Publication date: June 18, 2020
    Applicant: King Fahd University of Petroleum and Minerals
    Inventors: Palani Aruda, Sulaiman Saleh Al-Khattaf, Sachio Asaoka
  • Patent number: 10661260
    Abstract: Embodiments of zeolite composite catalysts and methods of producing the zeolite composite catalysts are provided, where the methods comprise dissolving in an alkaline solution a catalyst precursor comprising at least one mesoporous zeolite while heating, stirring, or both to yield a dissolved zeolite solution, where the mesoporous zeolite has a molar ratio of SiO2/Al2O3 of at least 30, where the mesoporous zeolite comprises zeolite beta, adjusting the pH of the dissolved zeolite solution, aging the pH adjusted dissolved zeolite solution to yield solid zeolite composite from the dissolved zeolite solution, and calcining the solid zeolite composite to produce the zeolite composite catalyst, where the zeolite composite catalyst has a mesostructure comprising at least one disordered mesophase and at least one ordered mesophase, and where the zeolite composite catalyst has a surface area defined by the Brunauer-Emmett-Teller (BET) analysis of at least 600 m2/g.
    Type: Grant
    Filed: June 15, 2017
    Date of Patent: May 26, 2020
    Assignees: King Fahd University of Petroleum and Minerals, Saudi Arabian Oil Company
    Inventors: Balasamy Rabindran Jermy, Syed Ahmed Ali, Raed Hasan Abudawoud, Abdullah Mohammed Aitani, Sulaiman Saleh Al-Khattaf
  • Patent number: 10583423
    Abstract: Embodiments of processes for producing propylene utilize a dual catalyst system comprising a mesoporous silica catalyst impregnated with metal oxide and a mordenite framework inverted (MFI) structured silica catalyst downstream of the mesoporous silica catalyst, where the mesoporous silica catalyst includes a pore size distribution of at least 2.5 nm to 40 nm and a total pore volume of at least 0.600 cm3/g, and the MFI structured silica catalyst has a total acidity of 0.001 mmol/g to 0.1 mmol/g. The propylene is produced from the butene stream via metathesis by contacting the mesoporous silica catalyst and subsequent cracking by contacting the MFI structured silica catalyst.
    Type: Grant
    Filed: July 19, 2018
    Date of Patent: March 10, 2020
    Assignees: Saudi Arabian Oil Company, King Fahd University of Petroleum & Minerals
    Inventors: Sulaiman Saleh Al-Khattaf, Arudra Palani, Tazul Islam Bhuiyan, Sohel Shaikh, Mohammad Naseem Akhtar, Abdullah M. Aitani, Mohammed A. Al-Yami
  • Patent number: 10532347
    Abstract: Embodiments of processes for producing propylene utilize a dual catalyst system comprising a mesoporous silica catalyst impregnated with metal oxide and a mordenite framework inverted (MFI) structured silica catalyst downstream of the mesoporous silica catalyst, where the mesoporous silica catalyst includes a pore size distribution of at least 2.5 nm to 40 nm and a total pore volume of at least 0.600 cm3/g, and the MFI structured silica catalyst has a total acidity of 0.001 mmol/g to 0.1 mmol/g. The propylene is produced from the butene stream via metathesis by contacting the mesoporous silica catalyst and subsequent cracking by contacting the MFI structured silica catalyst.
    Type: Grant
    Filed: January 2, 2018
    Date of Patent: January 14, 2020
    Assignees: Saudi Arabian Oil Company, King Fahd University of Petroleum & Minerals
    Inventors: Sulaiman Saleh Al-Khattaf, Arudra Palani, Tazul Islam Bhuiyan, Sohel Shaikh, Mohammad Naseem Akhtar, Abdullah M. Aitani, Mohammed A. Al-Yami
  • Patent number: 10173205
    Abstract: A method of preparing a metal-doped zeolite catalyst with a modified topology (e.g. a pillared zeolite or a delaminated zeolite), and a method of using thereof in a process for converting an alkyl-aromatic hydrocarbon stream to BTX (benzene/toluene/xylene), wherein an enhanced pore topology in the metal-doped zeolite catalyst determines a selectivity to transalkylation of trimethylbenzene to xylene, which in turn leads to a higher xylene yield. Various embodiments of the method of preparing the metal-doped zeolite catalyst, and the process for converting the alkyl-aromatic hydrocarbon stream to BTX are also provided.
    Type: Grant
    Filed: September 6, 2018
    Date of Patent: January 8, 2019
    Assignee: King Fahd University of Petroleum and Minerals
    Inventors: Sulaiman Saleh Al-Khattaf, Syed Ahmed Ali, Abdullah Mohammed Aitani
  • Patent number: 10173204
    Abstract: A method of preparing a metal-doped zeolite catalyst with a modified topology (e.g. a pillared zeolite or a delaminated zeolite), and a method of using thereof in a process for converting an alkyl-aromatic hydrocarbon stream to BTX (benzene/toluene/xylene), wherein an enhanced pore topology in the metal-doped zeolite catalyst determines a selectivity to transalkylation of trimethylbenzene to xylene, which in turn leads to a higher xylene yield. Various embodiments of the method of preparing the metal-doped zeolite catalyst, and the process for converting the alkyl-aromatic hydrocarbon stream to BTX are also provided.
    Type: Grant
    Filed: May 9, 2018
    Date of Patent: January 8, 2019
    Assignee: King Fahd University of Petroleum and Minerals
    Inventors: Sulaiman Saleh Al-Khattaf, Syed Ahmed Ali, Abdullah Mohammed Aitani
  • Publication number: 20180361365
    Abstract: Embodiments of zeolite composite catalysts and methods of producing the zeolite composite catalysts are provided, where the methods comprise dissolving in an alkaline solution a catalyst precursor comprising at least one mesoporous zeolite while heating, stirring, or both to yield a dissolved zeolite solution, where the mesoporous zeolite has a molar ratio of SiO2/Al2O3 of at least 30, where the mesoporous zeolite comprises zeolite beta, adjusting the pH of the dissolved zeolite solution, aging the pH adjusted dissolved zeolite solution to yield solid zeolite composite from the dissolved zeolite solution, and calcining the solid zeolite composite to produce the zeolite composite catalyst, where the zeolite composite catalyst has a mesostructure comprising at least one disordered mesophase and at least one ordered mesophase, and where the zeolite composite catalyst has a surface area defined by the Brunauer—Emmett—Teller (BET) analysis of at least 600 m2/g.
    Type: Application
    Filed: June 15, 2017
    Publication date: December 20, 2018
    Applicants: King Fahd University of Petroleum and Minerals, Saudi Arabian Oil Company
    Inventors: Balasamy Rabindran Jermy, Syed Ahmed Ali, Raed Hasan Abudawoud, Abdullah Mohammed Aitani, Sulaiman Saleh Al-Khattaf
  • Patent number: 10150106
    Abstract: A method of preparing a metal-doped zeolite catalyst with a modified topology (e.g. a pillared zeolite or a delaminated zeolite), and a method of using thereof in a process for converting an alkyl-aromatic hydrocarbon stream to BTX (benzene/toluene/xylene), wherein an enhanced pore topology in the metal-doped zeolite catalyst determines a selectivity to transalkylation of trimethylbenzene to xylene, which in turn leads to a higher xylene yield. Various embodiments of the method of preparing the metal-doped zeolite catalyst, and the process for converting the alkyl-aromatic hydrocarbon stream to BTX are also provided.
    Type: Grant
    Filed: September 6, 2018
    Date of Patent: December 11, 2018
    Assignee: KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS
    Inventors: Sulaiman Saleh Al-Khattaf, Syed Ahmed Ali, Abdullah Mohammed Aitani
  • Publication number: 20180326408
    Abstract: Embodiments of processes for producing propylene utilize a dual catalyst system comprising a mesoporous silica catalyst impregnated with metal oxide and a mordenite framework inverted (MFI) structured silica catalyst downstream of the mesoporous silica catalyst, where the mesoporous silica catalyst includes a pore size distribution of at least 2.5 nm to 40 nm and a total pore volume of at least 0.600 cm3/g, and the MFI structured silica catalyst has a total acidity of 0.001 mmol/g to 0.1 mmol/g. The propylene is produced from the butene stream via metathesis by contacting the mesoporous silica catalyst and subsequent cracking by contacting the MFI structured silica catalyst.
    Type: Application
    Filed: July 19, 2018
    Publication date: November 15, 2018
    Applicants: Saudi Arabian Oil Company, King Fahd University of Petroleum & Minerals
    Inventors: Sulaiman Saleh Al-Khattaf, Arudra Palani, Tazul Islam Bhuiyan, Sohel Shaikh, Mohammad Naseem Akhtar, Abdullah M. Aitani, Mohammed A. Al-Yami
  • Publication number: 20180257064
    Abstract: A method of preparing a metal-doped zeolite catalyst with a modified topology (e.g. a pillared zeolite or a delaminated zeolite), and a method of using thereof in a process for converting an alkyl-aromatic hydrocarbon stream to BTX (benzene/toluene/xylene), wherein an enhanced pore topology in the metal-doped zeolite catalyst determines a selectivity to transalkylation of trimethylbenzene to xylene, which in turn leads to a higher xylene yield. Various embodiments of the method of preparing the metal-doped zeolite catalyst, and the process for converting the alkyl-aromatic hydrocarbon stream to BTX are also provided.
    Type: Application
    Filed: May 9, 2018
    Publication date: September 13, 2018
    Applicant: KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS
    Inventors: Sulaiman Saleh Al-Khattaf, Syed Ahmed Ali, Abdullah Mohammed Aitani
  • Patent number: 10052618
    Abstract: Embodiments of processes for producing propylene utilize a dual catalyst system comprising a mesoporous silica catalyst impregnated with metal oxide and a mordenite framework inverted (MFI) structured silica catalyst downstream of the mesoporous silica catalyst, where the mesoporous silica catalyst includes a pore size distribution of at least 2.5 nm to 40 nm and a total pore volume of at least 0.600 cm3/g, and the MFI structured silica catalyst has a total acidity of 0.001 mmol/g to 0.1 mmol/g. The propylene is produced from the butene stream via metathesis by contacting the mesoporous silica catalyst and subsequent cracking by contacting the MFI structured silica catalyst.
    Type: Grant
    Filed: January 4, 2017
    Date of Patent: August 21, 2018
    Assignees: Saudi Arabian Oil Company, King Fahd University of Petroleum & Minerals
    Inventors: Sulaiman Saleh Al-Khattaf, Arudra Palani, Tazul Islam Bhuiyan, Sohel Shaikh, Mohammad Naseem Akhtar, Abdullah M. Aitani, Mohammed A. Al-Yami
  • Patent number: 10035140
    Abstract: A method of preparing a metal-doped zeolite catalyst with a modified topology (e.g. a pillared zeolite or a delaminated zeolite), and a method of using thereof in a process for converting an alkyl-aromatic hydrocarbon stream to BTX (benzene/toluene/xylene), wherein an enhanced pore topology in the metal-doped zeolite catalyst determines a selectivity to transalkylation of trimethylbenzene to xylene, which in turn leads to a higher xylene yield. Various embodiments of the method of preparing the metal-doped zeolite catalyst, and the process for converting the alkyl-aromatic hydrocarbon stream to BTX are also provided.
    Type: Grant
    Filed: September 20, 2016
    Date of Patent: July 31, 2018
    Assignee: King Fahd University of Petroleum and Minerals
    Inventors: Sulaiman Saleh Al-Khattaf, Syed Ahmed Ali, Abdullah Mohammed Aitani
  • Patent number: 10005703
    Abstract: Embodiments of a metathesis process for producing propylene comprise providing a metathesis catalyst comprising an amorphous mesoporous silica foam impregnated with metal oxides, where the metathesis catalyst has a pore size distribution of at least 3 nm to 40 nm and a total pore volume of at least 0.700 cm3/g. The process further involves producing a product stream comprising propylene by contacting a feed stream comprising butene with the metathesis catalyst.
    Type: Grant
    Filed: June 23, 2016
    Date of Patent: June 26, 2018
    Assignees: Saudi Arabian Oil Company, King Fahd University of Petroleum & Minerals
    Inventors: Raed Abudawoud, Sulaiman Saleh Al-Khattaf, Arudra Palani, Abdullah M. Aitani, Mohammad Naseem Akhtar, Tazul Islam Bhuiyan, Mohammed A. Al-Yami
  • Publication number: 20180155256
    Abstract: Embodiments of processes for producing propylene utilize a dual catalyst system comprising a mesoporous silica catalyst impregnated with metal oxide and a mordenite framework inverted (MFI) structured silica catalyst downstream of the mesoporous silica catalyst, where the mesoporous silica catalyst includes a pore size distribution of at least 2.5 nm to 40 nm and a total pore volume of at least 0.600 cm3/g, and the MFI structured silica catalyst has a total acidity of 0.001 mmol/g to 0.1 mmol/g. The propylene is produced from the butene stream via metathesis by contacting the mesoporous silica catalyst and subsequent cracking by contacting the MFI structured silica catalyst.
    Type: Application
    Filed: January 2, 2018
    Publication date: June 7, 2018
    Applicants: Saudi Arabian Oil Company, King Fahd University of Petroleum & Minerals
    Inventors: Sulaiman Saleh Al-Khattaf, Arudra Palani, Tazul Islam Bhuiyan, Sohel Shaikh, Mohammad Naseem Akhtar, Abdullah M. Aitani, Mohammed A. Al-Yami
  • Publication number: 20180078929
    Abstract: A method of preparing a metal-doped zeolite catalyst with a modified topology (e.g. a pillared zeolite or a delaminated zeolite), and a method of using thereof in a process for converting an alkyl-aromatic hydrocarbon stream to BTX (benzene/toluene/xylene), wherein an enhanced pore topology in the metal-doped zeolite catalyst determines a selectivity to transalkylation of trimethylbenzene to xylene, which in turn leads to a higher xylene yield. Various embodiments of the method of preparing the metal-doped zeolite catalyst, and the process for converting the alkyl-aromatic hydrocarbon stream to BTX are also provided.
    Type: Application
    Filed: September 20, 2016
    Publication date: March 22, 2018
    Applicant: KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS
    Inventors: Sulaiman Saleh AL-KHATTAF, Syed Ahmed ALI, Abdullah Mohammed AITANI
  • Publication number: 20180057420
    Abstract: This present disclosure relates to processes and compositions for toluene methylation in an aromatics complex for producing paraxylene. More specifically, the present disclosure relates to a process for producing paraxylene which includes alkylating a toluene stream and a methanol stream in a toluene methylation zone operating under toluene methylation conditions in the presence of a catalyst comprising a MFI crystal to produce a toluene methylation product stream.
    Type: Application
    Filed: October 27, 2017
    Publication date: March 1, 2018
    Inventors: Antoine Negiz, Elie Jean Fayad, Ali Jahel, Sulaiman Saleh Al-Khattaf, Abdullah Mohammed Aitani, Palani Arudra, Atif Fazal