Patents by Inventor Sumio Kamiya
Sumio Kamiya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10641560Abstract: A joint structure jointing a ceramic member and a metal member is a joint structure jointing a ceramic member and a metal member that are provided in a device provided on a portion through which gas passes. The joint structure has a joint portion that joints the ceramic member and the metal member. The joint portion includes a glass portion made of a glass and a metal solder portion having higher corrosion resistance with respect to the gas than the glass. An area where the metal solder portion contacts to the gas is larger than an area where the glass portion contacts to the gas.Type: GrantFiled: January 30, 2015Date of Patent: May 5, 2020Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Rentaro Mori, Sumio Kamiya, Hitoshi Ishii
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Patent number: 9845714Abstract: An electrically-heated catalytic converter includes: a substrate made of ceramic, the substrate including a catalyst coated layer; electrode films made of ceramic, the electrode films being disposed on a surface of the substrate; electrode terminals made of ceramic, each of the electrode terminals being secured to a corresponding one of the electrode films; and external electrodes each attached to a corresponding one of the electrode terminals via a brazing filler metal. A thermal expansion coefficient of the brazing filler metal is equal to or higher than a thermal expansion coefficient of the electrode terminals, and is equal to or lower than a thermal expansion coefficient of the external electrodes. The thermal expansion coefficient of each of the electrode terminals decreases from a portion at which the electrode terminal is joined to the brazing filler metal toward a portion at which the electrode terminal is joined to the corresponding electrode film.Type: GrantFiled: March 24, 2016Date of Patent: December 19, 2017Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Rentaro Mori, Sumio Kamiya
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Patent number: 9789467Abstract: Provided are a composite material that has lower volume resistivity in comparison with SiC, SiC—Si, and the like, which are materials for forming constituent elements of an EHC, has low temperature dependence of volume resistivity, and thus is able to form a constituent element of a high-performance EHC; an electrode film, an electrode terminal, and a honeycomb substrate that are constituent elements of an EHC formed with such composite material, and a method for producing them. The composite material contains MoSi2 and at least one of Si or SiC, and is a material for forming a constituent element of an electrically heated catalytic converter. An electrode film 2, an electrode terminal 3, and a substrate 1 are produced from such composite material.Type: GrantFiled: July 9, 2013Date of Patent: October 17, 2017Assignee: Toyota Jidosha Kabushiki KaishaInventors: Rentaro Mori, Sumio Kamiya, Yukihiro Kato, Susumu Sarai
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Patent number: 9528961Abstract: An exhaust gas sensor (100; 200) is configured so as to detect an oxygen concentration or air-fuel ratio in exhaust gas. The exhaust gas sensor includes a sensor element (10) and a manganese reaction layer (20). The sensor element detects an oxygen concentration or air-fuel ratio. The manganese reaction layer is formed on at least part of a surface of the sensor element and is formed of a substance containing an element capable of generating a complex oxide having manganese through reaction with a manganese oxide in the exhaust gas. The exhaust gas sensor is configured to detect an oxygen concentration or air-fuel ratio in exhaust gas of an internal combustion engine that utilizes a fuel having a Mn concentration in excess of 20 ppm.Type: GrantFiled: July 24, 2013Date of Patent: December 27, 2016Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Tomohiro Miwa, Sumio Kamiya, Hirotaka Sakakibara, Tomoaki Shinma
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Publication number: 20160300966Abstract: The present invention provides a method of producing a sulfide compound semiconductor containing Cu, Zn, Sn and S, in which the method includes a solvothermal step of conducting a solvothermal reaction of Cu, Zn, Sn and S in an organic solvent, and a rod-like crystal of sulfide compound semiconductor containing Cu, Zn, Sn and S.Type: ApplicationFiled: June 22, 2016Publication date: October 13, 2016Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, NATIONAL UNIVERSITY CORPORATION KOCHI UNIVERSITYInventors: Sumio KAMIYA, Keisuke KISHITA, Kazumichi YANAGISAWA, Haijun TAO
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Publication number: 20160281570Abstract: An electrically-heated catalytic converter includes: a substrate made of ceramic, the substrate including a catalyst coated layer; electrode films made of ceramic, the electrode films being disposed on a surface of the substrate; electrode terminals made of ceramic, each of the electrode terminals being secured to a corresponding one of the electrode films; and external electrodes each attached to a corresponding one of the electrode terminals via a brazing filler metal. A thermal expansion coefficient of the brazing filler metal is equal to or higher than a thermal expansion coefficient of the electrode terminals, and is equal to or lower than a thermal expansion coefficient of the external electrodes. The thermal expansion coefficient of each of the electrode terminals decreases from a portion at which the electrode terminal is joined to the brazing filler metal toward a portion at which the electrode terminal is joined to the corresponding electrode film.Type: ApplicationFiled: March 24, 2016Publication date: September 29, 2016Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Rentaro MORI, Sumio KAMIYA
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Publication number: 20160273846Abstract: A joint structure jointing a ceramic member and a metal member is a joint structure jointing a ceramic member and a metal member that are provided in a device provided on a portion through which gas passes. The joint structure has a joint portion that joints the ceramic member and the metal member. The joint portion includes a glass portion made of a glass and a metal solder portion having higher corrosion resistance with respect to the gas than the glass. An area where the metal solder portion contacts to the gas is larger than an area where the glass portion contacts to the gas.Type: ApplicationFiled: January 30, 2015Publication date: September 22, 2016Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Rentaro MORI, Sumio KAMIYA, Hitoshi ISHII
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Patent number: 9297779Abstract: An exhaust gas sensor (100) is configured to detect an oxygen concentration or air-fuel ratio in exhaust gas of an internal combustion engine. The exhaust gas sensor includes a sensor element (10) and a glass coating film (20). The sensor element is configured to detect an oxygen concentration or air-fuel ratio in the exhaust gas sensor. The glass coating film (20) is formed on at least part of a surface of the sensor element and capable of absorbing a Mn component contained in the exhaust gas at 700° C. The internal combustion engine uses a fuel having a Mn concentration in excess of 20 ppm.Type: GrantFiled: July 24, 2013Date of Patent: March 29, 2016Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Tomohiro Miwa, Sumio Kamiya, Hirotaka Sakakibara, Tomoaki Shinma
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Patent number: 9193604Abstract: This invention provides a fine particle composite comprising fine particles of a sulfide or sulfide complex comprising at least one element selected from the group consisting of molybdenum (Mo), rhodium (Rh), ruthenium (Ru), and rhenium (Re) and conductive fine particles via a step of preparing a solvent mixture from a compound containing conductive carbon powder, at least one compound containing an element selected from among molybdenum (Mo), rhodium (Rh), ruthenium (R), and rhenium (Re), and sulfur (S) and a step of conducting a hydrothermal or solvothermal reaction at a pressure and temperature that convert the solvent mixture into a supercritical or subcritical water or solvent.Type: GrantFiled: September 12, 2008Date of Patent: November 24, 2015Assignees: Toyota Jidosha Kabushiki Kaisha, National University Corporation Kochi UniversityInventors: Sumio Kamiya, Tatsuo Shou, Yukinobu Kato, Noboru Otake, Harumi Kimura, Kazumichi Yanagisawa, Nan Li, Wuxing Zhang
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Publication number: 20150329760Abstract: A graphite sheet includes: a graphite portion made of a graphite; and at least one ceramic filler provided within the graphite portion, having a substantially spherical shape, and made of a ceramic having a thermal conductivity higher than a thermal conductivity in a c-axis direction of the graphite.Type: ApplicationFiled: May 14, 2015Publication date: November 19, 2015Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, TOYO TANSO CO., LTD.Inventors: Rentaro MORI, Sumio KAMIYA, Hitoshi ISHII, Kiyohito ITAKURA, Yasuhiro TAMAI, Tomoharu MINAMI, Nobuya MISAKI
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Publication number: 20150158016Abstract: Provided are a composite material that has lower volume resistivity in comparison with SiC, SiC—Si, and the like, which are materials for forming constituent elements of an EHC, has low temperature dependence of volume resistivity, and thus is able to form a constituent element of a high-performance EHC; an electrode film, an electrode terminal, and a honeycomb substrate that are constituent elements of an EHC formed with such composite material, and a method for producing them. The composite material contains MoSi2 and at least one of Si or SiC, and is a material for forming a constituent element of an electrically heated catalytic converter. An electrode film 2, an electrode terminal 3, and a substrate 1 are produced from such composite material.Type: ApplicationFiled: July 9, 2013Publication date: June 11, 2015Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Rentaro Mori, Sumio Kamiya, Yukihiro Kato, Susumu Sarai
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Publication number: 20150153304Abstract: An exhaust gas sensor (100) is configured to detect an oxygen concentration or air-fuel ratio in exhaust gas of an internal combustion engine. The exhaust gas sensor includes a sensor element (10) and a glass coating film (20). The sensor element is configured to detect an oxygen concentration or air-fuel ratio in the exhaust gas sensor. The glass coating film (20) is formed on at least part of a surface of the sensor element and capable of absorbing a Mn component contained in the exhaust gas at 700° C. The internal combustion engine uses a fuel having a Mn concentration in excess of 20 ppm.Type: ApplicationFiled: July 24, 2013Publication date: June 4, 2015Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Tomohiro Miwa, Sumio Kamiya, Hirotaka Sakakibara, Tomoaki Shinma
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Publication number: 20150144487Abstract: An exhaust gas sensor (100; 200) is configured so as to detect an oxygen concentration or air-fuel ratio in exhaust gas. The exhaust gas sensor includes a sensor element (10) and a manganese reaction layer (20). The sensor element detects an oxygen concentration or air-fuel ratio. The manganese reaction layer is formed on at least part of a surface of the sensor element and is formed of a substance containing an element capable of generating a complex oxide having manganese through reaction with a manganese oxide in the exhaust gas. The exhaust gas sensor is configured to detect an oxygen concentration or air-fuel ratio in exhaust gas of an internal combustion engine that utilizes a fuel having a Mn concentration in excess of 20 ppm.Type: ApplicationFiled: July 24, 2013Publication date: May 28, 2015Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Tomohiro Miwa, Sumio Kamiya, Hirotaka Sakakibara, Tomoaki Shinma
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Patent number: 8999877Abstract: This invention provides a fine particle composite comprising fine powder of a sulfide or sulfide complex comprising a given element. The fine particle composite is obtained by a method for producing a fine particle composite comprising fine powder of a sulfide or sulfide complex comprising at least one element selected from the group consisting of molybdenum (Mo), rhodium (Rh), ruthenium (Ru), and rhenium (Re). Such method comprises steps of: preparing a solvent mixture from at least one compound containing an element selected from among molybdenum (Mo), rhodium (Rh), ruthenium (Ru), rhenium (Re), and sulfur (S); and subjecting the solvent mixture to a hydrothermal or solvothermal reaction. The resulting fine particle composite comprises fine particles of a sulfide or sulfide complex comprising at least one element selected from the group consisting of molybdenum (Mo), rhodium (Rh), ruthenium (Ru), and rhenium (Re).Type: GrantFiled: September 12, 2008Date of Patent: April 7, 2015Assignees: Toyota Jidosha Kabushiki Kaisha, National University Corporation Kochi UniversityInventors: Sumio Kamiya, Tatsuo Shou, Yukinobu Kato, Noboru Otake, Kazumichi Yanagisawa, Wuxing Zhang
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Publication number: 20140110640Abstract: The present invention provides a method of producing a sulfide compound semiconductor containing Cu, Zn, Sn and S, in which the method includes a solvothermal step of conducting a solvothermal reaction of Cu, Zn, Sn and S in an organic solvent, and a rod-like crystal of sulfide compound semiconductor containing Cu, Zn, Sn and S.Type: ApplicationFiled: June 6, 2012Publication date: April 24, 2014Applicants: KOCHI UNIVERSITY, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Sumio Kamiya, Keisuke Kishita, Kazumichi Yanagisawa, Haijun Tao
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Patent number: 8501643Abstract: Basalt filament is manufactured such that the fiber diameter can be controlled and the filament is not severed during winding. A network former and a glass modifier are formed and maintained with respect to basalt rock ore, and the crystallization and binding of basalt fiber are inhibited, the heat-resistance property of basalt fiber is greatly improved from the conventional 750° C. to 850 or 900° C., and significant cost reduction is achieved over conventional products. The method includes: grinding basalt rock as a material; washing a resultant ground rock; melting the ground rock that has been washed; transforming a molten product into fiber; and drawing the fiber in an aligned manner, and winding it. The temperature of the molten product in the melting step is 1400 to 1650° C., and log ? is 2.15 to 2.35 dPa·s and preferably 2.2 to 2.3 dPa·s, where ? is the viscosity of the molten product.Type: GrantFiled: September 16, 2011Date of Patent: August 6, 2013Assignees: Toyota Jidosha Kabushiki Kaisha, Nakagawa Sangyo Co., Ltd.Inventors: Sumio Kamiya, Hironori Sasaki, Noriaki Nakagawa
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Patent number: 8460526Abstract: A sealing portion is formed of a calcined body that is made by calcining a powder compact of a spherically-shaped granulated powder that is selected from the group consisting of alumina, aluminum titanate and cordierite. Anisotropy in physical properties is less likely to occur in the powder compact, because these ceramics are not only good in terms of thermal stability but also their spherically-shaped granulated powders are less likely to be oriented at the time of powder compacting. Therefore, the sealing portion comes to have a long longevity, because slippages between the particles are less likely to occur even when thermal histories are applied thereto, and because it can maintain the gas sealing property stably for a long period of time.Type: GrantFiled: September 30, 2010Date of Patent: June 11, 2013Assignee: Toyota Jidosha Kabushiki KaishaInventors: Sumio Kamiya, Takashi Ito
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Patent number: 8377159Abstract: A synthetic grinding stone used for the polishing of a silicon wafer is composed of a structure containing cerium oxide fine particles as abrasive grains, a resin as a binder, a salt as a filler and a nano diamond as an additive. This synthetic grinding stone is characterized in that the purity of the cerium oxide is not less than 60% by weight, the content of the salt as a filler is not less than 1% but not more than 20%, the volume content of the nano diamond as an additive is not less than 0.1% but less than 20% relative to the total volume of the structure, and the porosity as the volume fraction relative to the total volume of the structure is less than 30%.Type: GrantFiled: March 25, 2008Date of Patent: February 19, 2013Assignees: Tokyo Diamond Tools Mfg. Co., Ltd., Toyota Motor CorporationInventors: Yuji Yoshida, Hiroshi Eda, Libo Zhou, Masaaki Kenmochi, Yoshiaki Tashiro, Sumio Kamiya, Hisao Iwase, Teruki Yamashita, Noboru Otake
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Patent number: 8197713Abstract: According to the present invention, a fluorescent powder composed mainly of an acicular or fibrous zinc oxide single crystal with an aspect ratio of 5 or higher is produced by the following steps: a step of producing a raw material solution selected from the group consisting of a raw material solution (A) that is an alkali solution containing zing ions, a raw material solution (B) that is a solution containing zinc ions and ions of dopant element, and a mixed solution of the raw material solution (A) and the raw material solution (B); and a hydrothermal reaction step wherein a hydrothermal reaction of the mixed solution is carried out in a hermetically sealed vessel at a subcritical or supercritical temperature and at a subcritical or supercritical pressure. A zinc oxide single crystal powder can be produced at low cost without the need for a pulverization step or a similar step and high-density orientation can be realized by such crystal powder.Type: GrantFiled: January 18, 2008Date of Patent: June 12, 2012Assignee: Toyota Jidosha Kabushiki KaishaInventors: Sumio Kamiya, Masaru Ishii, Satoko Inuzuka, Kazumichi Yanagisawa, Wuxing Zhang
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Publication number: 20120104306Abstract: Basalt filament is manufactured such that the fiber diameter can be controlled and the filament is not severed during winding. A network former and a glass modifier are formed and maintained with respect to basalt rock ore, and the crystallization and binding of basalt fiber are inhibited, the heat-resistance property of basalt fiber is greatly improved from the conventional 750° C. to 850 or 900° C., and significant cost reduction is achieved over conventional products. The method includes: grinding basalt rock as a material; washing a resultant ground rock; melting the ground rock that has been washed; transforming a molten product into fiber; and drawing the fiber in an aligned manner, and winding it. The temperature of the molten product in the melting step is 1400 to 1650° C., and log ? is 2.15 to 2.35 dPa·s and preferably 2.2 to 2.3 dPa·s, where ? is the viscosity of the molten product.Type: ApplicationFiled: September 16, 2011Publication date: May 3, 2012Inventors: Sumio Kamiya, Hironori Sasaki, Noriaki Nakagawa