Patents by Inventor Sumito Kiyooka
Sumito Kiyooka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11598034Abstract: Provided are a stretchable non-woven fabric including crimped fibers, satisfying the following formula: (?65??55)/(?30??20)?2.5, when a stress ? (N/50 mm) at a strain ? of 20%, 30%, 55% and 65% in a stress-strain curve by a tensile test for at least one direction in a plane direction, is referred to as ?20, ?30, ?55 and ?65, respectively, and a bandage including the non-woven fabric. The non-woven fabric and the bandage lead small deterioration in stretching performance when used repeatedly, and can be excellent in repetition durability.Type: GrantFiled: August 25, 2015Date of Patent: March 7, 2023Assignee: KURARAY CO., LTD.Inventors: Satoshi Koizumi, Sumito Kiyooka, Yasurou Araida
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Patent number: 10507142Abstract: A fiber assembly including fibrils including a fibril which is a part of a fiber extending in a direction of thickness of the fiber assembly and including a network structure formed with a binding portion resulting at least any from binding between fibrils and binding between a fibril and a fiber in at least any end portion in the direction of thickness of the fiber assembly and a liquid absorbent sheet-like article including the same as well as a fiber assembly which is excellent in diffusion of a liquid particularly at a surface and absorption thereof in the inside and includes fibrils and a liquid absorbent sheet-like article including the same as well as a method of manufacturing the fiber assembly can be provided.Type: GrantFiled: December 29, 2015Date of Patent: December 17, 2019Assignee: KURARAY KURAFLEX CO., LTD.Inventors: Tooru Ochiai, Yasurou Araida, Sumito Kiyooka
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Publication number: 20190055684Abstract: A heat resistant fiber assembly contains heat resistant fibers having a glass transition temperature of 100° C. or more, the heat resistant fibers being bonded together.Type: ApplicationFiled: March 29, 2017Publication date: February 21, 2019Applicant: KURARAY CO. LTD.Inventors: Satoshi KOIZUMI, Sumito KIYOOKA, Yasuro ARAIDA
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Publication number: 20180263825Abstract: A fiber assembly including fibrils including a fibril which is a part of a fiber extending in a direction of thickness of the fiber assembly and including a network structure formed with a binding portion resulting at least any from binding between fibrils and binding between a fibril and a fiber in at least any end portion in the direction of thickness of the fiber assembly and a liquid absorbent sheet-like article including the same as well as a fiber assembly which is excellent in diffusion of a liquid particularly at a surface and absorption thereof in the inside and includes fibrils and a liquid absorbent sheet-like article including the same as well as a method of manufacturing the fiber assembly can be provided.Type: ApplicationFiled: December 29, 2015Publication date: September 20, 2018Applicant: KURARAY KURAFLEX CO., LTD.Inventors: Tooru OCHIAI, Yasurou ARAIDA, Sumito KIYOOKA
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Patent number: 9890487Abstract: A liquid-retaining sheet contains a liquid-retaining layer that is able to absorb a liquid component, and the liquid-retaining layer is formed from a nonwoven structural member containing a transparent fiber. In the liquid-retaining sheet, the transparency shown below is adjusted to not more than 0.27. Transparency=Whiteness (%) of a sheet impregnated with 700% by mass of water relative to the sheet mass/Basis weight (g/m2) The transparent fiber may contain a cellulose-series fiber substantially free from a carboxyl group (in particular, a regenerated cellulose fiber such as a solvent-spinning cellulose-series fiber). The proportion of the solvent-spinning cellulose-series fiber may be not less than 30% by mass in the transparent fiber. The liquid-retaining sheet may be a skin care sheet (in particular, a facial mask) that is impregnated with a liquid component containing a cosmetic preparation.Type: GrantFiled: June 11, 2013Date of Patent: February 13, 2018Assignee: KURARAY KURAFLEX CO., LTD.Inventors: Toru Ochiai, Kazuhisa Nakayama, Sumito Kiyooka, Nobuo Araya, Naoaki Moritani
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Publication number: 20170370038Abstract: Provided are a nonwoven fabric, wherein in a broken end part formed by a tensile test in accordance with JIS L 1913 of stretching in one direction to lead breakage, letting an innermost point in the one direction be Pin and an outermost point be Pout, distance D along the one direction between point Pin and point Pout is less than or equal to 50 mm, and a bandage using the same.Type: ApplicationFiled: December 25, 2015Publication date: December 28, 2017Applicant: KURARAY CO., LTD.Inventors: Satoshi KOIZUMI, Sumito KIYOOKA
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Patent number: 9758925Abstract: To prepare a shaped product comprising a thermal adhesive fiber under moisture and having a fiber aggregate nonwoven structure. In the shaped product, the thermal adhesive fibers under moisture are melted to bond to fibers constituting the fiber aggregate nonwoven structure and the bonded fiber ratio is not more than 85%. The shaped product has an apparent density of 0.05 to 0.7 g/cm3, a maximum bending stress of not less than 0.05 MPa in at least one direction, and a bending stress of not less than ? of the maximum bending stress at 1.5 times as large as the bending deflection at the maximum bending stress. The moistenable-thermal adhesive fiber may be a sheath-core form conjugated fiber comprising a sheath part comprising an ethylene-vinyl alcohol-series copolymer and a core part comprising a polyester-series resin. Such a shaped product can be used for a building board or the like since the shaped product has a high bending stress although the product is light and has a low density.Type: GrantFiled: March 26, 2007Date of Patent: September 12, 2017Assignee: Kuraray Co., Ltd.Inventors: Tomoaki Kimura, Yasuro Araida, Toru Ochiai, Sumito Kiyooka
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Publication number: 20170247823Abstract: Provided are a stretchable non-woven fabric including crimped fibers, satisfying the following formula: (?65??55)/(?30??20)?2.5, when a stress ? (N/50 mm) at a strain ? of 20%, 30%, 55% and 65% in a stress-strain curve by a tensile test for at least one direction in a plane direction, is referred to as ?20, ?30, ?55 and ?65, respectively, and a bandage including the non-woven fabric. The non-woven fabric and the bandage lead small deterioration in stretching performance when used repeatedly, and can be excellent in repetition durability.Type: ApplicationFiled: August 25, 2015Publication date: August 31, 2017Applicant: KURARAY CO., LTD.Inventors: Satoshi KOIZUMI, Sumito KIYOOKA, Yasurou ARAIDA
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Publication number: 20170119226Abstract: Provided is a water absorbent laminate including: a first fiber layer including a first fiber assembly including first hydrophilic fibers; and a second fiber layer including a second fiber assembly including wet-heat-adhesive fibers in an amount greater than or equal to 80% by mass, wherein a surface of the first fiber layer on a side opposite to the second fiber layer has a water absorption rate less than or equal to 10 seconds as determined in accordance with the dropping method defined in JIS L 1907. Also provided is a method for producing the water absorbent laminate. The water absorbent laminate can further include a third fiber layer including a third fiber assembly including second hydrophilic fibers between the first fiber layer and the second fiber layer.Type: ApplicationFiled: June 16, 2015Publication date: May 4, 2017Applicant: KURARAY CO., LTD.Inventors: Kazuhisa NAKAYAMA, Sumito KIYOOKA, Yasurou ARAIDA
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Patent number: 9200390Abstract: In a nonwoven fiber assembly which comprises a fiber comprising a thermal adhesive fiber under moisture and in which the fiber are entangled with each other, the fibers are bonded at contacting points of the fibers by melting the thermal adhesive fiber under moisture to distribute the bonded points approximately uniformly, thereby obtaining a buffer substrate. The buffer substrate may further comprises a conjugated fiber comprising a plurality of resins which are different in thermal shrinkage and form a phase separation structure, and the conjugated fibers may have an approximately uniform crimps having an average curvature radius of 20 to 200 ?m and are entangled with the fibers constituting the nonwoven fiber assembly.Type: GrantFiled: August 27, 2008Date of Patent: December 1, 2015Assignee: Kuraray Co., Ltd.Inventors: Tomoaki Kimura, Toru Ochiai, Sumito Kiyooka, Satoshi Koizumi, Kazuhiro Muraki
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Patent number: 9174411Abstract: A laminated sheet is produced by forming an adhesion layer permeable to a liquid component and contactable with a skin on at least one side of a liquid-retention layer comprising a nonwoven structural member and having an ability to absorb the liquid component. The adhesion layer comprises a nonwoven structural member comprising a fiber having a number-average fiber diameter of not more than 10 ?m, and the thickness ratio of the adhesion layer relative to the liquid-retention layer is 1/4 to 1/100 as a ratio of the adhesion layer/the liquid-retention layer. The fiber of the nonwoven structural member of the adhesion layer may have a standard deviation of fiber diameter of not more than 5. The nonwoven structural member of the liquid-retention layer may comprise a fiber having a fiber diameter larger than that of the fiber of the adhesion layer.Type: GrantFiled: July 7, 2010Date of Patent: November 3, 2015Assignee: KURARAYKURAFLEX CO., LTD.Inventors: Toru Ochiai, Shinichi Shigeki, Sumito Kiyooka, Ikuhisa Shiraishi, Nobuo Araya
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Publication number: 20150125499Abstract: A liquid-retaining sheet contains a liquid-retaining layer that is able to absorb a liquid component, and the liquid-retaining layer is formed from a nonwoven structural member containing a transparent fiber. In the liquid-retaining sheet, the transparency shown below is adjusted to not more than 0.27. Transparency=Whiteness (%) of a sheet impregnated with 700% by mass of water relative to the sheet mass/Basis weight (g/m2) The transparent fiber may contain a cellulose-series fiber substantially free from a carboxyl group (in particular, a regenerated cellulose fiber such as a solvent-spinning cellulose-series fiber). The proportion of the solvent-spinning cellulose-series fiber may be not less than 30% by mass in the transparent fiber. The liquid-retaining sheet may be a skin care sheet (in particular, a facial mask) that is impregnated with a liquid component containing a cosmetic preparation.Type: ApplicationFiled: June 11, 2013Publication date: May 7, 2015Applicant: Kuraray Kuraflex Co., Ltd.Inventors: Toru Ochiai, Kazuhisa Nakayama, Sumito Kiyooka, Nobuo Araya, Naoaki Moritani
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Publication number: 20150053606Abstract: A nonwoven sheet contains a substrate layer formed from a fiber aggregate nonwoven structural member; the fiber aggregate nonwoven structural member containing a thermal adhesive fiber; the thermal adhesive fibers are melt-bonded to fix the fibers of the member. The average thickness of the substrate layer is adjusted to not less than 0.2 mm to less than 1 mm, and the thermal adhesive fibers are substantially uniformly melt-bonded in a surface direction of the substrate layer. The sheet may have a surface layer over at least one side of the substrate layer, the surface layer may contain a fiber aggregate nonwoven structural member having an apparent density higher than the apparent density of the substrate layer. The surface layer may comprise a layer formed by heat-pressing or may be formed from a meltblown nonwoven fabric. The thermal adhesive fiber may be substantially uniformly melt-bonded in a thickness direction of the substrate layer.Type: ApplicationFiled: March 28, 2013Publication date: February 26, 2015Applicant: KURARAY CO., LTD.Inventors: Yasuhiko Sakamoto, Sumito Kiyooka
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Publication number: 20140363653Abstract: A structural fiber product usable as an adsorbent or the like is provided. A graft component for forming a graft chain is graft-polymerized onto a structural fiber object; the structural fiber object comprises a fiber assembly comprising at least a conjugated fiber, and an ethylene-vinyl alcohol-series copolymer exists on at least part of a surface of the fiber. The graft polymerization may be conducted, for example, by exposing a structural fiber object to radiation to generate an active species and immersing the structural fiber object in a liquid containing a graft component to bring the structural fiber object into contact with the graft component. According to the method, the graft component can be polymerized at a high degree of grafting, and a structural fiber product having an excellent adsorption characteristic is obtained.Type: ApplicationFiled: June 7, 2012Publication date: December 11, 2014Applicants: University of Fukui, Kuraray Co., Ltd.Inventors: Teruo Hori, Tomoki Sakai, Hideki Hoshiro, Atsumi Adachi, Yasuro Araida, Sumito Kiyooka
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Patent number: 8631900Abstract: A sound insulation floor structure comprises a floor backing member, a floor finishing layer, and an intermediate layer between the floor backing member and the floor finishing layer, the intermediate layer comprising a buffer member comprising a nonwoven structure. The nonwoven structure comprises a thermal adhesive fiber under moisture which is melt-bonded to a fiber of the nonwoven structure to fix the fibers. For example, the sound insulation floor structure may comprise, in sequence, a floor backing member 1, a buffer layer 2, an air layer 3, a hard layer 4, and a floor finishing layer 5. In the floor structure, a support member 6 is disposed between the buffer layer 2 and the hard layer 4. The support member may occupy 10 to 70% of a floor area. The sound insulation floor structure prevents subsidence of a floor member due to walking, achieves comfortableness to walk, and has improved floor impact sound insulation.Type: GrantFiled: March 3, 2011Date of Patent: January 21, 2014Assignee: Kuraray Co., Ltd.Inventors: Noboru Miyake, Masahiko Takamatsu, Hideki Kanezako, Kazutoshi Hirata, Kohei Hayashi, Sumito Kiyooka, Atsumi Adachi, Masaru Koike, Satoshi Koizumi
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Patent number: 8518841Abstract: To produce a nonwoven fabric comprising a conjugated fiber comprising a plurality of resins which are different in thermal shrinkage and form a phase separation structure. In the nonwoven fabric, the conjugated fibers are arranged in a direction approximately parallel to a surface direction of the nonwoven fabric and crimped. In addition, the conjugated fibers have an average curvature radius of fiber crimp of 20 to 200 ?m and the crimps are distributed approximately uniformly in a thickness direction of the nonwoven fabric. The nonwoven fabric is substantially free from an adhesive agent. In the nonwoven fabric, each fiber is substantially not melt-bonded to another. The conjugated fiber may comprise a polyalkylene arylate-series resin and a modified polyalkylene arylate-series resin and have a side-by-side or eccentric sheath-core form.Type: GrantFiled: July 27, 2007Date of Patent: August 27, 2013Assignee: Kuraray Co., Ltd.Inventors: Tomoaki Kimura, Yasuro Araida, Toru Ochiai, Sumito Kiyooka
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Publication number: 20130025965Abstract: A sound insulation floor structure comprises a floor backing member, a floor finishing layer, and an intermediate layer between the floor backing member and the floor finishing layer, the intermediate layer comprising a buffer member comprising a nonwoven structure. The nonwoven structure comprises a thermal adhesive fiber under moisture which is melt-bonded to a fiber of the nonwoven structure to fix the fibers. For example, the sound insulation floor structure may comprise, in sequence, a floor backing member 1, a buffer layer 2, an air layer 3, a hard layer 4, and a floor finishing layer 5. In the floor structure, a support member 6 is disposed between the buffer layer 2 and the hard layer 4. The support member may occupy 10 to 70% of a floor area. The sound insulation floor structure prevents subsidence of a floor member due to walking, achieves comfortableness to walk, and has improved floor impact sound insulation.Type: ApplicationFiled: March 3, 2011Publication date: January 31, 2013Applicant: KURARAY CO., LTD.Inventors: Noboru Miyake, Masahiko Takamatsu, Hideki Kanezako, Kazutoshi Hirata, Kohei Hayashi, Sumito Kiyooka, Atsumi Adachi, Masaru Koike, Satoshi Koizumi
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Publication number: 20120107387Abstract: A laminated sheet is produced by forming an adhesion layer permeable to a liquid component and contactable with a skin on at least one side of a liquid-retention layer comprising a nonwoven structural member and having an ability to absorb the liquid component. The adhesion layer comprises a nonwoven structural member comprising a fiber having a number-average fiber diameter of not more than 10 ?m, and the thickness ratio of the adhesion layer relative to the liquid-retention layer is 1/4 to 1/100 as a ratio of the adhesion layer/the liquid-retention layer. The fiber of the nonwoven structural member of the adhesion layer may have a standard deviation of fiber diameter of not more than 5. The nonwoven structural member of the liquid-retention layer may comprise a fiber having a fiber diameter larger than that of the fiber of the adhesion layer.Type: ApplicationFiled: July 7, 2010Publication date: May 3, 2012Applicant: KURARAYKURAFLEX CO., LTD.Inventors: Toru Ochiai, Shinichi Shigeki, Sumito Kiyooka, Ikuhisa Shiraishi, Nobuo Araya
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Publication number: 20100203788Abstract: In a nonwoven fiber assembly which comprises a fiber comprising a thermal adhesive fiber under moisture and in which the fiber are entangled with each other, the fibers are bonded at contacting points of the fibers by melting the thermal adhesive fiber under moisture to distribute the bonded points approximately uniformly, thereby obtaining a buffer substrate. The buffer substrate may further comprises a conjugated fiber comprising a plurality of resins which are different in thermal shrinkage and form a phase separation structure, and the conjugated fibers may have an approximately uniform crimps having an average curvature radius of 20 to 200 ?m and are entangled with the fibers constituting the nonwoven fiber assembly.Type: ApplicationFiled: August 27, 2008Publication date: August 12, 2010Applicant: Kuraray Kuraflex Co., Ltd.Inventors: Tomoaki Kimura, Toru Ochiai, Sumito Kiyooka, Satoshi Koizumi, Kazuhiro Muraki
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Publication number: 20100035500Abstract: To produce a nonwoven fabric comprising a conjugated fiber comprising a plurality of resins which are different in thermal shrinkage and form a phase separation structure. In the nonwoven fabric, the conjugated fibers are arranged in a direction approximately parallel to a surface direction of the nonwoven fabric and crimped. In addition, the conjugated fibers have an average curvature radius of fiber crimp of 20 to 200 ?m and the crimps are distributed approximately uniformly in a thickness direction of the nonwoven fabric. The nonwoven fabric is substantially free from an adhesive agent. In the nonwoven fabric, each fiber is substantially not melt-bonded to another. The conjugated fiber may comprise a polyalkylene arylate-series resin and a modified polyalkylene arylate-series resin and have a side-by-side or eccentric sheath-core form.Type: ApplicationFiled: July 27, 2007Publication date: February 11, 2010Applicant: Kuraray Kuraflex Co., Ltd.Inventors: Tomoaki Kimura, Yasuro Araida, Toru Ochiai, Sumito Kiyooka