Patents by Inventor Sung Dug Kim

Sung Dug Kim has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10243087
    Abstract: A bifacial solar cell module includes solar cells that are protected by front side packaging components and backside packaging components. The front side packaging components include a transparent top cover on a front portion of the solar cell module. The backside packaging components have a transparent portion that allows light coming from a back portion of the solar cell module to reach the solar cells, and a reflective portion that reflects light coming from the front portion of the solar cell module. The transparent and reflective portions may be integrated with a backsheet, e.g., by printing colored pigments on the backsheet. The reflective portion may also be on a reflective component that is separate from the backsheet. In that case, the reflective component may be placed over a clear backsheet before or after packaging.
    Type: Grant
    Filed: October 13, 2017
    Date of Patent: March 26, 2019
    Assignee: SunPower Corporation
    Inventors: Sung Dug Kim, Gabriela Bunea
  • Patent number: 9941435
    Abstract: A photovoltaic module is disclosed. The photovoltaic module has a first side directed toward the sun during normal operation and a second, lower side. The photovoltaic module comprises a perimeter frame and a photovoltaic laminate at least partially enclosed by and supported by the perimeter frame.
    Type: Grant
    Filed: July 1, 2011
    Date of Patent: April 10, 2018
    Assignee: SunPower Corporation
    Inventors: Gabriela E. Bunea, Sung Dug Kim, David F. J. Kavulak
  • Publication number: 20180053860
    Abstract: A bifacial solar cell module includes solar cells that are protected by front side packaging components and backside packaging components. The front side packaging components include a transparent top cover on a front portion of the solar cell module. The backside packaging components have a transparent portion that allows light coming from a back portion of the solar cell module to reach the solar cells, and a reflective portion that reflects light coming from the front portion of the solar cell module. The transparent and reflective portions may be integrated with a backsheet, e.g., by printing colored pigments on the backsheet. The reflective portion may also be on a reflective component that is separate from the backsheet. In that case, the reflective component may be placed over a clear backsheet before or after packaging.
    Type: Application
    Filed: October 13, 2017
    Publication date: February 22, 2018
    Applicant: SunPower Corporation
    Inventors: Sung Dug KIM, Gabriela BUNEA
  • Patent number: 9812590
    Abstract: A bifacial solar cell module includes solar cells that are protected by front side packaging components and backside packaging components. The front side packaging components include a transparent top cover on a front portion of the solar cell module. The backside packaging components have a transparent portion that allows light coming from a back portion of the solar cell module to reach the solar cells, and a reflective portion that reflects light coming from the front portion of the solar cell module. The transparent and reflective portions may be integrated with a backsheet, e.g., by printing colored pigments on the backsheet. The reflective portion may also be on a reflective component that is separate from the backsheet. In that case, the reflective component may be placed over a clear backsheet before or after packaging.
    Type: Grant
    Filed: October 25, 2012
    Date of Patent: November 7, 2017
    Assignee: SunPower Corporation
    Inventors: Sung Dug Kim, Gabriela Bunea
  • Publication number: 20170077336
    Abstract: A solar cell and a solar laminate are described. The solar cell can have a front side which faces the sun during normal operation and a back side opposite front side. The solar cell can include conductive contacts having substantially reflective outer regions disposed on the back side of the solar cell. The solar laminate can include a first encapsulant, the first encapsulant disposed on the back side of the solar cell and a second encapsulant. The solar laminate can include the solar cell laminated between the first and second encapsulant. The substantially reflective outer regions of the conductive contacts and the first encapsulant can be configured to scatter and/or diffuse light at the back side of the solar laminate for substantial light collection at the back side of the solar cell. Methods of fabricating the solar cell are also described herein.
    Type: Application
    Filed: September 11, 2015
    Publication date: March 16, 2017
    Inventors: David D. Smith, Sung Dug Kim, Joseph Behnke, Hung-Ming Wang
  • Publication number: 20160163901
    Abstract: Approaches for the foil-based metallization of solar cells and the resulting solar cells are described. For example, a method of fabricating a solar cell involves forming a plurality of alternating N-type and P-type semiconductor regions in or above a substrate. The method also involves forming a paste between adjacent ones of the alternating N-type and P-type semiconductor regions. The method also involves curing the paste to form non-conductive material regions in alignment with locations between the alternating N-type and P-type semiconductor regions. The method also involves adhering a metal foil to the alternating N-type and P-type semiconductor regions. The method also involves laser ablating through the metal foil in alignment with the locations between the alternating N-type and P-type semiconductor regions to isolate regions of remaining metal foil in alignment with the alternating N-type and P-type semiconductor regions.
    Type: Application
    Filed: December 8, 2014
    Publication date: June 9, 2016
    Inventors: Benjamin Ian Hsia, Gabriel Harley, Taeseok Kim, Richard Hamilton Sewell, Sung Dug Kim
  • Patent number: 9312425
    Abstract: A crack resistant solar cell module includes a protective package mounted on a frame. The protective package includes a polyolefin encapsulant that protectively encapsulates solar cells. The polyolefin has less than five weight percent of oxygen and nitrogen in the backbone or side chain. In other words, the combined weight percent of oxygen and nitrogen in any location in the molecular structure of the polyolefin is less than five. The polyolefin also has a complex viscosity less than 10,000 Pa second at 90° C. as measured by dynamic mechanical analysis (DMA) before any thermal processing of the polyolefin. The protective package includes a top cover, the encapsulant, and a backsheet. The solar cell module allows for shipping, installation, and maintenance with less risk of developing cracks on the surfaces of the solar cells.
    Type: Grant
    Filed: April 16, 2015
    Date of Patent: April 12, 2016
    Assignee: SunPower Corporation
    Inventors: Sung Dug Kim, Nicholas Boitnott
  • Publication number: 20150221813
    Abstract: A crack resistant solar cell module includes a protective package mounted on a frame. The protective package includes a polyolefin encapsulant that protectively encapsulates solar cells. The polyolefin has less than five weight percent of oxygen and nitrogen in the backbone or side chain. In other words, the combined weight percent of oxygen and nitrogen in any location in the molecular structure of the polyolefin is less than five. The polyolefin also has a complex viscosity less than 10,000 Pa second at 90° C. as measured by dynamic mechanical analysis (DMA) before any thermal processing of the polyolefin. The protective package includes a top cover, the encapsulant, and a backsheet. The solar cell module allows for shipping, installation, and maintenance with less risk of developing cracks on the surfaces of the solar cells.
    Type: Application
    Filed: April 16, 2015
    Publication date: August 6, 2015
    Applicant: SunPower Corporation
    Inventors: Sung Dug KIM, Nicholas BOITNOTT
  • Patent number: 9035172
    Abstract: A crack resistant solar cell module includes a protective package mounted on a frame. The protective package includes a polyolefin encapsulant that protectively encapsulates solar cells. The polyolefin has less than five weight percent of oxygen and nitrogen in the backbone or side chain. In other words, the combined weight percent of oxygen and nitrogen in any location in the molecular structure of the polyolefin is less than five. The polyolefin also has a complex viscosity less than 10,000 Pa second at 90° C. as measured by dynamic mechanical analysis (DMA) before any thermal processing of the polyolefin. The protective package includes a top cover, the encapsulant, and a backsheet. The solar cell module allows for shipping, installation, and maintenance with less risk of developing cracks on the surfaces of the solar cells.
    Type: Grant
    Filed: November 26, 2012
    Date of Patent: May 19, 2015
    Assignee: SunPower Corporation
    Inventors: Sung Dug Kim, Nicholas Boitnott
  • Publication number: 20150053248
    Abstract: A solar cell module includes serially connected solar cells. A solar cell includes a carrier that is attached to the backside of the solar cell. Solar cells are attached to a top cover, and vias are formed through the carriers of the solar cells. A solar cell is electrically connected to an adjacent solar cell in the solar cell module with metal connections in the vias.
    Type: Application
    Filed: August 21, 2013
    Publication date: February 26, 2015
    Applicant: SunPower Corporation
    Inventors: Seung RIM, Sung Dug KIM
  • Patent number: 8716378
    Abstract: A thermoplastic polyester composition comprising, based on the total weight of the composition, a chlorine- and bromine-free combination of: from 40 to 60 wt % of a polyester; from 25 to 35 wt % of a reinforcing filler; from 2 to 8 wt % of a flame retardant synergist selected from the group consisting of melamine polyphosphate, melamine cyanurate, melamine pyrophosphate, melamine phosphate, and combinations thereof; from 5 to 15 wt % of a phosphinate salt flame retardant; from more than 0 to less than 5 wt % of an impact modifier component comprising a poly(ether-ester) elastomer and a (meth)acrylate impact modifier; from more than 0 to 5 wt % poly(tetrafluoroethylene) encapsulated by a styrene-acrylonitrile copolymer; from more than 0 to 2 wt % of a stabilizer; wherein the thermoplastic polyester composition contains less than 5 wt % of a polyetherimide.
    Type: Grant
    Filed: June 29, 2010
    Date of Patent: May 6, 2014
    Assignee: Sabic Innovative Plastics IP B.V.
    Inventors: Tianhua Ding, Rodney Fonseca, Sung Dug Kim, Chris van der Weele
  • Patent number: 8686072
    Abstract: A thermoplastic polyester composition comprising, based on the total weight of the composition, a chlorine- and bromine-free combination of: from 40 to 60 wt % of a modified poly(1,4-butylene terephthalate); from 25 to 35 wt % of a reinforcing filler; from 2 to 8 wt % of a flame retardant synergist selected from the group consisting of melamine polyphosphate, melamine cyanurate, melamine pyrophosphate, melamine phosphate, and combinations thereof; from 5 to 15 wt % of a phosphinate salt flame retardant; from more than 0 to less than 5 wt % of an impact modifier component comprising a poly(ether-ester) elastomer and a (meth)acrylate impact modifier; from more than 0 to 5 wt % poly(tetrafluoroethylene) encapsulated by a styrene-acrylonitrile copolymer; from more than 0 to 2 wt % of a stabilizer; wherein the thermoplastic polyester composition contains less than 5 wt % of a polyetherimide.
    Type: Grant
    Filed: June 29, 2010
    Date of Patent: April 1, 2014
    Assignee: Sabic Innovative Plastics IP B.V.
    Inventors: Tianhua Ding, Rodney Fonseca, Sung Dug Kim, Chris van der Weele
  • Patent number: 8680167
    Abstract: The invention relates to a composition comprising (a) from 5 to 99 wt % of a modified polybutylene terephthalate random copolymer that (1) is derived from polyethylene terephthalate component selected from the group consisting of polyethylene terephthalate and polyethylene terephthalate copolymers and (2) has at least one residue derived from the polyethylene terephthalate component, and (b) at least 1 wt % of a filler component. In one embodiment, the invention relates to an article molded from the above-mentioned molding composition. In another embodiment, the invention relates to methods for making and methods for using the molding composition.
    Type: Grant
    Filed: January 25, 2007
    Date of Patent: March 25, 2014
    Assignee: Sabic Innovative Plastics IP B.V.
    Inventors: Parminder Agarwal, Kristen Cohoon, Shellie Virginia Gasaway, Ganesh Kannan, Sung Dug Kim, Kenneth Frederick Miller, Dhaval Shah
  • Publication number: 20140034111
    Abstract: A photovoltaic module has a first side directed toward the sun during normal operation and a second, lower side. The photovoltaic module comprises a perimeter frame and a photovoltaic laminate at least partially enclosed by and supported by the perimeter frame. The photovoltaic laminate comprises a transparent cover layer positioned toward the first side of the photovoltaic module, an upper encapsulant layer beneath and adhering to the cover layer, a plurality of photovoltaic solar cells beneath the upper encapsulant layer, the photovoltaic solar cells electrically interconnected, a lower encapsulant layer beneath the plurality of photovoltaic solar cells, the upper and lower encapsulant layers enclosing the plurality of photovoltaic solar cells, and a homogenous rear environmental protection layer, the rear environmental protection layer adhering to the lower encapsulant layer, the rear environmental protection layer exposed to the ambient environment on the second side of the photovoltaic module.
    Type: Application
    Filed: June 4, 2013
    Publication date: February 6, 2014
    Inventors: Gabriela E. BUNEA, Sung Dug KIM, David F. J. KAVULAK
  • Publication number: 20130000694
    Abstract: A photovoltaic module is disclosed. The photovoltaic module has a first side directed toward the sun during normal operation and a second, lower side. The photovoltaic module comprises a perimeter frame and a photovoltaic laminate at least partially enclosed by and supported by the perimeter frame.
    Type: Application
    Filed: July 1, 2011
    Publication date: January 3, 2013
    Inventors: Gabriela E. BUNEA, Sung Dug KIM, David F.J. KAVULAK
  • Patent number: 8138244
    Abstract: A composition comprises, based on the total weight of the composition: from 20 to 90 wt. % of a polyester component comprising a modified poly(butylene terephthalate) copolymer that is derived from a poly(ethylene terephthalate) component; from 5 to 35 wt. % of a flame retardant phosphinate and/or a flame retardant diphosphinate; from 1 to 25 wt. % of a melamine polyphosphate, melamine cyanurate, melamine pyrophosphate, and/or melamine phosphate; from greater than zero to 50 wt. % of a glass fiber having a non-circular cross-section; and from 0 to 5 wt. % of an additive.
    Type: Grant
    Filed: December 30, 2008
    Date of Patent: March 20, 2012
    Assignee: Sabic Innovative Plastics IP B.V.
    Inventors: Tianhua Ding, Sung Dug Kim
  • Publication number: 20110319534
    Abstract: A thermoplastic polyester composition comprising, based on the total weight of the composition, a chlorine- and bromine-free combination of: from 40 to 60 wt % of a modified poly(1,4-butylene terephthalate); from 25 to 35 wt % of a reinforcing filler; from 2 to 8 wt % of a flame retardant synergist selected from the group consisting of melamine polyphosphate, melamine cyanurate, melamine pyrophosphate, melamine phosphate, and combinations thereof; from 5 to 15 wt % of a phosphinate salt flame retardant; from more than 0 to less than 5 wt % of an impact modifier component comprising a poly(ether-ester) elastomer and a (meth)acrylate impact modifier; from more than 0 to 5 wt % poly(tetrafluoroethylene) encapsulated by a styrene-acrylonitrile copolymer; from more than 0 to 2 wt % of a stabilizer; wherein the thermoplastic polyester composition contains less than 5 wt % of a polyetherimide.
    Type: Application
    Filed: June 29, 2010
    Publication date: December 29, 2011
    Applicant: SABIC Innovative Plastics IP B.V.
    Inventors: TIANHUA DING, RODNEY FONSECA, SUNG DUG KIM, CHRIS VAN DER WEELE
  • Publication number: 20110319536
    Abstract: A thermoplastic polyester composition comprising, based on the total weight of the composition, a chlorine- and bromine-free combination of: from 40 to 60 wt % of a polyester; from 25 to 35 wt % of a reinforcing filler; from 2 to 8 wt % of a flame retardant synergist selected from the group consisting of melamine polyphosphate, melamine cyanurate, melamine pyrophosphate, melamine phosphate, and combinations thereof; from 5 to 15 wt % of a phosphinate salt flame retardant; from more than 0 to less than 5 wt % of an impact modifier component comprising a poly(ether-ester) elastomer and a (meth)acrylate impact modifier; from more than 0 to 5 wt % poly(tetrafluoroethylene) encapsulated by a styrene-acrylonitrile copolymer; from more than 0 to 2 wt % of a stabilizer; wherein the thermoplastic polyester composition contains less than 5 wt % of a polyetherimide.
    Type: Application
    Filed: June 29, 2010
    Publication date: December 29, 2011
    Applicant: SABIC INNOVATIVE PLASTICS IP B.V.
    Inventors: TIANHUA DING, RODNEY FONSECA, SUNG DUG KIM, CHRIS VAN DER WEELE
  • Patent number: 8080599
    Abstract: A thermoplastic polyester composition comprises, based on the total weight of the composition, from 20 to 95 wt. % of a polyester comprising a poly(alkylene terephthalate); from 1 to 35 wt. % of a phosphorous flame retardant consisting of a phosphinate of the formula (I) [(R1)(R2(PO)—O]?mMm+??(I), a diphosphinate of the formula (II) [(O—POR1)(R3)(POR2—O)]2?nMm+x??(II), and/or a polymer derived from the phosphinate of formula (I) or the diphosphinate of the formula (II); from 0.1 to less than 20 wt. % of a copolyetherester; from 0.1 to 5 wt. % of an anti-dripping agent; from 0 to 4.5 wt. % of a reinforcing fiber; and from 0 to 5 wt. % of an additive selected from the group consisting of a mold release agent, an antioxidant, a thermal stabilizer, and a UV stabilizer.
    Type: Grant
    Filed: September 23, 2009
    Date of Patent: December 20, 2011
    Assignee: Sabic Innovative Plastics IP B.V.
    Inventors: Tianhua Ding, Rodney Fonseca, Sung Dug Kim, Chris Van Der Weele
  • Publication number: 20110071240
    Abstract: A thermoplastic polyester composition comprises, based on the total weight of the composition, from 20 to 95 wt. % of a polyester comprising a poly(alkylene terephthalate); from 1 to 35 wt. % of a phosphorous flame retardant consisting of a phosphinate of the formula (I) [(R1)(R2(PO)—O]?mMm+??(I), a diphosphinate of the formula (II) [(O—POR1)(R3)(POR2—O)]2?nMm+x??(II), and/or a polymer derived from the phosphinate of formula (I) or the diphosphinate of the formula (II); from 0.1 to less than 20 wt. % of a copolyetherester; from 0.1 to 5 wt. % of an anti-dripping agent; from 0 to 4.5 wt. % of a reinforcing fiber; and from 0 to 5 wt. % of an additive selected from the group consisting of a mold release agent, an antioxidant, a thermal stabilizer, and a UV stabilizer.
    Type: Application
    Filed: September 23, 2009
    Publication date: March 24, 2011
    Inventors: TIANHUA DING, RODNEY FONSECA, SUNG DUG KIM, CHRIS VAN DER WEELE