Abstract: A system and method for diagnosing a fuel cell stack are provided. The method includes determining, by a controller, a time at which diagnosing the fuel cell stack is required based on a plurality of factors and driving a motor adjusted to a first efficiency value for a predetermined first reference time period based on the diagnosis determination. In addition, the controller is configured to drive the motor adjusted to a second efficiency value when the first reference time period has elapsed. A state of the fuel cell stack is then diagnosed based on a voltage variance of the fuel cell stack between driving the motor adjusted to the first efficiency value and second efficiency value.

Abstract: A voltage synchronization method and system are provided. The system includes a main controller that is configured to determine whether voltage synchronization is possible. When the voltage synchronization is determined to be possible, the main controller is configured to transmit a voltage synchronization command to a plurality of auxiliary controllers. The plurality of auxiliary controllers are configured to adjust sensed voltages based on an output voltage of a fuel cell stack when the transmitted voltage synchronization command is received.

Abstract: A technique of diagnosing a fuel cell stack is provided. In particular, current and voltage of a fuel cell stack are measured during driving of a fuel cell vehicle and the current and voltage are sequentially stored. It is then determined based on the stored current whether the vehicle is being operated at constant current. Different factors are analyzed depending on whether the vehicle is being operated at constant current, and then it is determined whether the fuel cell stack is in a normal state. A moisture supply into the fuel cell stack is calculated if it is determined that the fuel cell stack is not in the normal state. Based on the calculated moisture supply, whether the fuel cell stack is in a dryout state is diagnosed.

Abstract: The present invention provides a technique for controlling creep torque to prevent a vehicle from rolling backward on an upward slope. In particular, a gradient of a road is calculated in real time from a detection value of a sensor and vehicle acceleration. A maximum creep torque for preventing roll-back caused by gravity according to the gradient is calculated using the gradient and vehicle information. A first creep torque reference is calculated based on the maximum creep torque and the vehicle speed. A second creep torque reference is calculated based on the maximum creep torque and the vehicle acceleration. A torque command value according to an operation state of a brake is calculated based on the first creep torque reference value and the second creep torque reference value and the gradient. In response, a torque output of a driving motor is controlled according to the calculated torque command value.

Abstract: The present invention provides a technique for controlling creep torque to prevent a vehicle from rolling backward on an upward slope. In particular, a gradient of a road is calculated in real time from a detection value of a sensor and vehicle acceleration. A maximum creep torque for preventing roll-back caused by gravity according to the gradient is calculated using the gradient and vehicle information. A first creep torque reference is calculated based on the maximum creep torque and the vehicle speed. A second creep torque reference is calculated based on the maximum creep torque and the vehicle acceleration. A torque command value according to an operation state of a brake is calculated based on the first creep torque reference value and the second creep torque reference value and the gradient. In response, a torque output of a driving motor is controlled according to the calculated torque command value.

Abstract: A power-down control method of a fuel cell hybrid vehicle includes determining an operation mode when a key-off command is input. If the mode is a fuel cell mode, the method includes: converting a low voltage DC-DC converter connected to an auxiliary battery to a boost mode; maintaining a driving state of a high voltage part, powered by voltage from the auxiliary battery and boosted by the low voltage DC-DC converter; subsequently stopping operation of a fuel cell stack and turning off the high voltage part; and subsequently turning off the low voltage DC-DC converter. If the mode is a hybrid mode, the method includes: maintaining a driving state of the high voltage part, powered by voltage from a super capacitor; subsequently stopping operation of the fuel cell stack and turning off the high voltage part; subsequently turning off the DC-DC converters; and subsequently cutting power of the super capacitor.

Abstract: A regenerative braking system includes a capacitor which is electrically connected to a stack and is charged by the stack, a traction motor, a motor control unit which control electric power input to the traction motor and electric power output from the traction motor, a chopper which is connected to the capacitor so as to be ON and OFF switched thereby limiting charging voltage of the capacitor, a braking resistor which consumes regenerative energy so as to serve as an auxiliary brake, and a hybrid control unit which turns on the chopper in case that a charging voltage limit of capacitor is exceeded so as to control overcharge of the capacitor and turns off the chopper in case that charging voltage of the capacitor descends. The capacitor is preferably a super capacitor.

Abstract: A power-down control method of a fuel cell hybrid vehicle includes determining an operation mode when a key-off command is input. If the mode is a fuel cell mode, the method includes: converting a low voltage DC-DC converter connected to an auxiliary battery to a boost mode; maintaining a driving state of a high voltage part, powered by voltage from the auxiliary battery and boosted by the low voltage DC-DC converter; subsequently stopping operation of a fuel cell stack and turning off the high voltage part; and subsequently turning off the low voltage DC-DC converter. If the mode is a hybrid mode, the method includes: maintaining a driving state of the high voltage part, powered by voltage from a super capacitor; subsequently stopping operation of the fuel cell stack and turning off the high voltage part; subsequently turning off the DC-DC converters; and subsequently cutting power of the super capacitor.

Abstract: A regenerative braking system includes a capacitor which is electrically connected to a stack and is charged by the stack, a traction motor, a motor control unit which control electric power input to the traction motor and electric power output from the traction motor, a chopper which is connected to the capacitor so as to be ON and OFF switched thereby limiting charging voltage of the capacitor, a braking resistor which consumes regenerative energy so as to serve as an auxiliary brake, and a hybrid control unit which turns on the chopper in case that a charging voltage limit of capacitor is exceeded so as to control overcharge of the capacitor and turns off the chopper in case that charging voltage of the capacitor descends. The capacitor is preferably a super capacitor.