Abstract: The present invention relates to a connector of an electromagnetic clutch for a compressor and a manufacturing method thereof. The method includes the steps of arranging a leading end of a lead wire 62 or 72 of at least one discharge device 60 or remaining magnetic field removing device 70, which configures a surge absorbing circuit, to a terminal 50 installed in a connector 30 configuring a field coil assembly and having a coupling slot 56 formed in one side thereof; plastically deforming at least one slot bridge 57 to fix the lead wire 62 or 72 to the coupling slot 56; and making the connector 30 in a state where the terminal 50 is fixed to an assembly of at least the discharge device 60 or remaining magnetic field removing device 70 by injection molding.

Abstract: An electric power connection part of an electromagnetic clutch field coil assembly connected with an electric power connector at a side of a vehicle engine, includes a housing assembly connected to the field coil assembly with electric wires, which is extracted therefrom, interposed therebetween; a discharge device for absorbing a surge voltage; and a magnetic field elimination device for eliminating a residual magnetic field are injection molded and combonined within the housing assembly. Accordingly, the electric power connection part has an advantage in that it is not directly influenced by heat radiated from a field coil assembly so that electric/electronic devices can be prevented from being damaged; since an epoxy applying process for attaching electric/electronic devices such as a discharge device and a magnetic field elimination device is omitted, a manufacturing process is greatly simplified; and the number of components are reduced so that manufacturing process thereby decreasing costs.

Abstract: The present invention relates to a field coil assembly of an electromagnetic clutch for a compressor. A field coil assembly according to the present invention includes a field coil member 20 having a coil wire 22 extending outward; a power connecting member 30 having a sleeve 35 with a terminal 40 protruding out, the terminal electrically connecting the coil wire 22 to an external power source; a flange 28 coupled to one side of the field coil member 20 with the coil wire 22 drawn therefrom, the flange 28 having a catching portion 29 coupled with the sleeve 35, the flange 28 having electric conductivity; and a ground terminal 50 provided in the sleeve 35 and electrically connected to the terminal 40, the ground terminal 50 having at least a portion contacted with the catching portion 29.

Abstract: The present invention relates to a field coil assembly of an electromagnetic clutch for a compressor. A field coil assembly according to the present invention includes a field coil member 20 having a coil wire 22 extending outward; a power connecting member 30 having a sleeve 35 with a terminal 40 protruding out, the terminal electrically connecting the coil wire 22 to an external power source; a flange 28 coupled to one side of the field coil member 20 with the coil wire 22 drawn therefrom, the flange 28 having a catching portion 29 coupled with the sleeve 35, the flange 28 having electric conductivity; and a ground terminal 50 provided in the sleeve 35 and electrically connected to the terminal 40, the ground terminal 50 having at least a portion contacted with the catching portion 29.

Abstract: The present invention relates to a field coil assembly of an electromagnetic clutch for a compressor and a method for manufacturing the same. A field coil assembly 20 of the present invention includes a coil installed to a core 22 and made by winding a wire W to generate a magnetic flux, and a connector 30 coupled thereto. At this time, the connector 30 is provided at one side of the core 22 and has a terminal 50 therein, thereby being electrically connected to one end of the wire W. In addition, a protective coating portion 80 is formed at a connecting portion between the terminal 50 and the end of the wire W to thereby prevent the connecting portion of the wire W and the terminal 50 from being exposed to the outside. According to the present invention, the connecting portion between the terminal 50 and the coil is not exposed to moisture or air, thereby preventing electric short circuit from occurring by galvanic corrosion between the terminal 50 and the coil.

Abstract: The present invention relates to a field coil assembly of an electromagnetic clutch for a compressor. The present invention comprises a core 210, and a coil 240 installed to the core 210 and formed by winding a unit wire 250. At this time, the unit wire 250 wound on the coil 240 is made of aluminum, and an area ratio R of an inner sectional area M of the core 210 to a cross-sectional area of the unit wire 250 is 400 to 640. According to the present invention as above, since the unit wire 250 used for the coil 240 is made of aluminum with a small specific weight and low price rather than copper, the weight of the field coil assembly 200 is decreased to improve fuel efficiency of a vehicle and decrease a production cost of the field coil assembly 200.

Abstract: The present invention relates to a connector of an electromagnetic clutch for a compressor and a manufacturing method thereof. The method includes the steps of arranging a leading end of a lead wire 62 or 72 of at least one discharge device 60 or remaining magnetic field removing device 70, which configures a surge absorbing circuit, to a terminal 50 installed in a connector 30 configuring a field coil assembly and having a coupling slot 56 formed in one side thereof; plastically deforming at least one slot bridge 57 to fix the lead wire 62 or 72 to the coupling slot 56; and making the connector 30 in a state where the terminal 50 is fixed to an assembly of at least the discharge device 60 or remaining magnetic field removing device 70 by injection molding.

Abstract: A sleeve connector for an electromagnetic clutch has a first holder carrying a diode and a resistor for absorbing surge voltage and removing an induced magnetic field generated by an electromagnetic clutch field coil assembly. First and second terminals respectively connected with the diode and the resistor are held by a second holder so the terminals are insulated from each other. A molded plastic middle assembly encapsulates the diode, resistor, both holders and both terminals and joins the holders to each other.

Abstract: The present invention relates to a field coil assembly for an electromagnetic clutch, which comprises an electromagnetic coil body 30 formed by winding an electromagnetic coil; a bobbin 20 for supporting the electromagnetic coil body 30; a field core 10 for receiving the bobbin 20 and the electromagnetic coil body 30; a holder 100 mounted to the electromagnetic coil body 30; and a thermal fuse 60 installed to the holder 100 to be connected to the electromagnetic coil body 30, wherein the holder 100 having the thermal fuse 60 installed thereto is provided with an elastic member for elastically supporting the thermal fuse 60 upwards. Thus, the height of the thermal fuse 60 installed to the holder 100 can be adjusted.

Abstract: The present invention relates to a sleeve connector for an electromagnetic clutch with a diode and a resistor for removing surge voltage and induced magnetic field generated from an electromagnetic clutch field coil assembly. According to the sleeve connector for an electromagnetic clutch of the present invention, an epoxy molding process that increases fabricating cost can be omitted, and also since the sleeve connector uses a holder for fixing each parts, it is prevented that each of the parts is deviated from its position during the plastic molding process.

Abstract: The present invention relates to an electric power connection part of an electromagnetic cluth field coil assembly coupled with a vehicle compressor. Since the electric power connection part has the discharge device and/or the magnetic field eleimination device and the terminal which are integrally formed by injection molding in the housing assembly of a electromagnetic cluth field coil assembly, it is possible to rapidly and facilely perform the assembling process, increase the productivity and also reduce fabricating costs.