Patents by Inventor Sunil Kothari

Sunil Kothari has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11969949
    Abstract: A method of custom print mode generation in a three-dimensional (3D) printing device may include printing a plurality of parts with a plurality of 3D printing devices, the parts each being printed using different process parameters, and capturing a plurality of images of the parts. The method may also include, with an image analysis module, analyzing the images to classify the parts into a plurality of defect gradings, and adjusting a number of the process parameters based on characteristics of the parts identified by a user as undesirable. The examiner may also include, with a recommending module, creating a custom print mode based on the parts defect gradings and adjusted process parameters.
    Type: Grant
    Filed: January 10, 2019
    Date of Patent: April 30, 2024
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Sunil Kothari, Kelly Ronk, Anthony Powell, Jun Zeng, Md Abdullah Al Hafiz Khan, Tod Heiles, Goffril Obegi
  • Publication number: 20240131800
    Abstract: A computing device comprising a controller is disclosed herein. The controller is to access print data of a virtual build volume including a 3D object to be generated by a 3D printer; modify the print data to include a 3D structure at a location within the build volume to encapsulate an amount of build material; receive powder degradation data corresponding to the powder degradation of the encapsulated amount of build material; and calibrate an additive manufacturing parameter based on the powder degradation data.
    Type: Application
    Filed: March 9, 2021
    Publication date: April 25, 2024
    Inventors: Jacob WRIGHT, Maria Fabiola LEYVA MENDIVIL, Sunil KOTHARI, Lei CHEN, Kyle WYCOFF, Jun ZENG
  • Publication number: 20240123689
    Abstract: An example system includes a simulation engine to determine a plurality of thermal states that will be experienced by powder at a voxel of a three-dimensional print volume as a result of printing a particular build. Each thermal state corresponds to a time during the printing or cooling from the printing. The system includes a stress engine to calculate a stress to the powder at the voxel based on the plurality of thermal states. The system includes a degradation engine to determine an amount of degradation of the powder at the voxel based on the stress.
    Type: Application
    Filed: March 9, 2021
    Publication date: April 18, 2024
    Inventors: Jacob WRIGHT, Maria Fabiola LEYVA MENDIVIL, Lei CHEN, Sunil KOTHARI, Jun ZENG
  • Publication number: 20230401364
    Abstract: Examples of apparatuses for agent map generation are described. In some examples, an apparatus includes a memory to store a layer image. In some examples, the apparatus includes a processor coupled to the memory. In some examples, the processor is to generate, using a machine learning model, an agent map based on the layer image.
    Type: Application
    Filed: October 23, 2020
    Publication date: December 14, 2023
    Inventors: SUNIL KOTHARI, LEI CHEN, JACOB TYLER WRIGHT, MARIA FABIOLA LEYVA MENDIVIL, JUN ZENG
  • Publication number: 20230245272
    Abstract: Examples of methods for thermal image generation are described. In some examples, a method may include determining a score map based on first features from a model, a simulated thermal image at a first resolution, and second features of the simulated thermal image. In some examples, the method may include generating a thermal image at a second resolution based on the score map, the first features, and the second features, where the second resolution may be greater than the first resolution.
    Type: Application
    Filed: June 19, 2020
    Publication date: August 3, 2023
    Inventors: Lei CHEN, Sunil KOTHARI, Jun ZENG
  • Publication number: 20230226768
    Abstract: Examples of methods are described. In some examples, a method includes generating, using a first branch of a machine learning model, a first agent map based on a layer image. In some examples, the method includes generating, using a second branch of the machine learning model, a second agent map. In some examples, the first agent map and the second agent map indicate printing locations for different agents.
    Type: Application
    Filed: January 14, 2022
    Publication date: July 20, 2023
    Inventors: Sunil Kothari, Jacob Tyler Wright, Maria Fabiola Leyva Mendivil, Jun Zeng
  • Publication number: 20230038935
    Abstract: Examples of methods are described. In some examples, a method includes determining, using a variational autoencoder model, a latent space representation. In some examples, the latent space representation is of object model data. In some examples, the method includes predicting manufacturing powder degradation. In some examples, predicting the manufacturing powder degradation is based on the latent space representation.
    Type: Application
    Filed: July 28, 2021
    Publication date: February 9, 2023
    Inventors: Sunil Kothari, Lei Chen, Maria Fabiola Leyva Mendivil, Jacob Tyler Wright, Jun Zeng
  • Patent number: 11511486
    Abstract: A system for detecting three-dimensional (3D) part drag includes an infrared image capture device to capture a plurality of thermal images of a 3D part build region of a 3D printing device on which a part is built, and an image analysis module to detect drag of the part based on a difference image produced by subtracting a first thermal image from a second thermal image.
    Type: Grant
    Filed: January 23, 2019
    Date of Patent: November 29, 2022
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Sunil Kothari, Tod Heiles, Luke Bockman, Gary J. Dispoto, Md Abdullah Al Hafiz Khan, Todd Goyen
  • Patent number: 11511534
    Abstract: In an example, an apparatus includes an image processing system, a print engine, and a vision system. The image processing system generates electronic signals based on a model of an object to be fabricated using an additive manufacturing process. The print engine performs the additive manufacturing process in a plurality of passes based on the electronic signals. The vision system acquires a plurality of thermal images of the plurality of passes and assigns individual passes to individual images based on data acquired during a build of a calibration object by the additive manufacturing process. The print engine may further include a material coater to spread a powder coating material, a plurality of fluid ejection devices to eject a fusing agent, and an emitter to emit energy to fuse the fusing agent and the powder coating material into a layer of the object to be fabricated.
    Type: Grant
    Filed: March 19, 2018
    Date of Patent: November 29, 2022
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Sunil Kothari, Juan Carlos Catana, Tod Heiles, Jun Zeng, Gary J. Dispoto
  • Publication number: 20220288854
    Abstract: Examples disclosed herein relate to 3D printer fresh and recycled powder supply management. In one implementation, a processor estimates fresh and recycled powder use and recycled powder creation by a 3D printer based on a set of print jobs.
    Type: Application
    Filed: May 25, 2022
    Publication date: September 15, 2022
    Applicant: Hewlett-Packard Development Company, L.P.
    Inventors: Sunil Kothari, Wesley R. Schalk, Jun Zeng, Francisco Oblea, Gary Dispoto
  • Patent number: 11440260
    Abstract: Examples disclosed herein relate to 3D printer fresh and recycled powder supply management. In one implementation, a processor estimates fresh and recycled powder use and recycled powder creation by a 3D printer based on a set of print jobs. The processor may coordinate fresh and recycled powder resources based on the powder estimate and stored information about powder resources.
    Type: Grant
    Filed: July 19, 2016
    Date of Patent: September 13, 2022
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Sunil Kothari, Wesley R. Schalk, Jun Zeng, Francisco Oblea, Gary Dispoto
  • Patent number: 11426943
    Abstract: A control and feedback technique to determine the proper location of powder control temperature regions includes detecting solid parts having specified shape and thermal characteristics. The solid parts are generated by a 3D printer. The solid parts include powder material fused on a layer by layer basis. A powder control temperature region is selected in each layer of powder material, wherein the region is located in unfused powder material adjacent to the solid parts, and wherein the region is selected based on characteristics of the shape of a build area and thermal imaging associated with any of a structural formation of the solid parts adjacent to the region, and an amount of thermal energy radiated by the solid parts adjacent to the region. The amount of thermal energy to cause fusing of the powder material on each subsequent layer is modified based on location of the powder control temperature region.
    Type: Grant
    Filed: April 19, 2017
    Date of Patent: August 30, 2022
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Sunil Kothari, Tod Heiles, Juan Carlos Salazar, Goffril Obegi, Jun Zeng, Gary J. Dispoto
  • Patent number: 11420395
    Abstract: In some examples, with respect to region of interest monitoring and control for additive manufacturing, a blob detection analysis may be performed on first and second component images associated with additive manufacturing of a component, and blobs that remain a same shape and include same centroids on the first and second component images may be identified. A further blob detection analysis may be performed on first and second thermal images associated with the first and second component images, and a determination may be made as to whether one of the identified blobs includes a same shape and a different centroid between the first and second thermal images. Based on a determination that the one of the identified blobs includes the same shape and the different centroid, an indication of a thermal camera misalignment associated with the additive manufacturing may be generated.
    Type: Grant
    Filed: April 30, 2018
    Date of Patent: August 23, 2022
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Sunil Kothari, Juan Carlos Catana, Tod Heiles
  • Patent number: 11409261
    Abstract: In some examples, a distribution of values of a property of a given layer to be printed as part of three-dimensional (3D) printing is predicted, wherein the predicting is based on a distribution of values of the property in a previous layer that has been printed as part of the 3D printing. 3D printing of an object is controlled based on the predicted distribution of values of the property of the given layer.
    Type: Grant
    Filed: January 27, 2017
    Date of Patent: August 9, 2022
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Sunil Kothari, Kristopher Li, Viseth Sean, Jun Zeng, Lihua Zhao, Goffril Obegi, Gary J. Dispoto, Tod Heiles
  • Patent number: 11376793
    Abstract: A system and method for providing three dimensional printing production quality prediction is described herein. The system may include logic to scan a region of interest associated with a layer of a plurality of parts during printing to obtain an input for the region of interest and compute an input metric associated with the layer based on the input. In response to an initial set of print jobs, at least a portion of the plurality of parts is mechanically tested to determine at least one output. In response to a production print job, a likelihood of a part of the plurality of parts to satisfy a quality specification is predicted by inputting the input metric to at least one machine learning function comprising the at least one output, wherein the at least one machine learning function is trained during the initial set of print jobs.
    Type: Grant
    Filed: April 26, 2018
    Date of Patent: July 5, 2022
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Sunil Kothari, Jun Zeng, Gary J. Dispoto, Viseth Sean
  • Publication number: 20220088879
    Abstract: Systems and methods of predicting temperature during a build of a three-dimensional (3D) part include determining a temperature profile at a plurality of layers of a part based on geometric characteristics of the 3D part as defined by a 3D part file, and adjusting a process parameter of the build based on the determined temperature.
    Type: Application
    Filed: January 23, 2019
    Publication date: March 24, 2022
    Applicant: Hewlett-Packard Development Company, L.P.
    Inventors: Sunil Kothari, Tod Heiles, Juan Carlos Catana Salazar, Jun Zeng, Gary J. Dispoto
  • Publication number: 20220080672
    Abstract: A method of custom print mode generation in a three-dimensional (3D) printing device may include printing a plurality of parts with a plurality of 3D printing devices, the parts each being printed using different process parameters, and capturing a plurality of images of the parts. The method may also include, with an image analysis module, analyzing the images to classify the parts into a plurality of defect gradings, and adjusting a number of the process parameters based on characteristics of the parts identified by a user as undesirable. The examiner may also include, with a recommending module, creating a custom print mode based on the parts defect gradings and adjusted process parameters.
    Type: Application
    Filed: January 10, 2019
    Publication date: March 17, 2022
    Applicant: Hewlett-Packard Development Company, L.P.
    Inventors: Sunil Kothari, Kelly Ronk, Anthony Powell, Jun Zeng, Md Abdullah Al Hafiz Khan, Tod Heiles, Goffril Obegi
  • Publication number: 20220063200
    Abstract: A grazing light system for detecting three-dimensional (3D) Additive Manufacturing Device (3D) part lift and drag may include a grazing light directed along an x, y plane of a build region to illuminate the surface of the build region, an image capture device to capture an image of the build region as illuminated by the grazing light, and an image analysis module to detect protrusions of the part along the x, y plane based on variations of luminance information within data representing the image.
    Type: Application
    Filed: January 13, 2019
    Publication date: March 3, 2022
    Applicant: Hewlett-Packard Development Company, L.P.
    Inventors: Sunil Kothari, Tod Heiles, Luke Bockman, Gary J. Dispoto, Md Abdullah Al Hafiz Khan, Ingeborg Tastl
  • Publication number: 20210362402
    Abstract: A system for detecting three-dimensional (3D) part drag includes a layer deposition device, and a sensor to detect a change in a process parameter associated with the operation of the layer deposition device within a 3D part build region of a 3D printing device on which a part is built, the change in a process parameter indicating part drag.
    Type: Application
    Filed: January 23, 2019
    Publication date: November 25, 2021
    Applicant: Hewlett-Packard Development Company, L.P.
    Inventors: Sunil Kothari, Tod Heiles, Luke Bockman, Gary J. Dispoto, Md Abdullah Al Hafiz Khan
  • Publication number: 20210362428
    Abstract: In some examples, with respect to region of interest monitoring and control for additive manufacturing, a blob detection analysis may be performed on first and second component images associated with additive manufacturing of a component, and blobs that remain a same shape and include same centroids on the first and second component images may be identified. A further blob detection analysis may be performed on first and second thermal images associated with the first and second component images, and a determination may be made as to whether one of the identified blobs includes a same shape and a different centroid between the first and second thermal images. Based on a determination that the one of the identified blobs includes the same shape and the different centroid, an indication of a thermal camera misalignment associated with the additive manufacturing may be generated.
    Type: Application
    Filed: April 30, 2018
    Publication date: November 25, 2021
    Inventors: Sunil Kothari, Juan Carlos Catana, Tod Heiles