Patents by Inventor Suraj Kumar PATIL

Suraj Kumar PATIL has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10354928
    Abstract: A method of controlling NFET and PFET gate heights across different gate widths with chamfering and the resulting device are provided. Embodiments include forming an ILD over a fin; forming cavities in the ILD, each with similar or different widths; forming a high-K dielectric layer over the ILD and in each cavity; forming a pWF metal layer over the dielectric layer in one cavity; recessing the pWF metal layer to a height above the fin; forming an nWF metal layer in the cavities over the dielectric and pWF metal layers; recessing the nWF metal layer to a height above the pWF metal layer; forming a barrier layer over the dielectric and nWF metal layers; filling the cavities with a low-resistive metal; and recessing the barrier and dielectric layers to a height above the nWF metal layer; and concurrently etching the low-resistive metal.
    Type: Grant
    Filed: July 18, 2018
    Date of Patent: July 16, 2019
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Suraj Kumar Patil, Katsunori Onishi, Pei Liu, Chih-Chiang Chang
  • Patent number: 10319642
    Abstract: A method of forming Si or Ge-based and III-V based vertically integrated nanowires on a single substrate and the resulting device are provided. Embodiments include forming first trenches in a Si, Ge, III-V, or SixGe1-x substrate; forming a conformal SiN, SiOxCyNz layer over side and bottom surfaces of the first trenches; filling the first trenches with SiOx; forming a first mask over portions of the Si, Ge, III-V, or SixGe1-x substrate; removing exposed portions of the Si, Ge, III-V, or SixGe1-x substrate, forming second trenches; forming III-V, III-VxMy, or Si nanowires in the second trenches; removing the first mask and forming a second mask over the III-V, III-VxMy, or Si nanowires and intervening first trenches; removing the SiOx layer, forming third trenches; and removing the second mask.
    Type: Grant
    Filed: August 2, 2017
    Date of Patent: June 11, 2019
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Suraj Kumar Patil, Ajey P. Jacob
  • Publication number: 20180323113
    Abstract: A method of controlling NFET and PFET gate heights across different gate widths with chamfering and the resulting device are provided. Embodiments include forming an ILD over a fin; forming cavities in the ILD, each with similar or different widths; forming a high-K dielectric layer over the ILD and in each cavity; forming a pWF metal layer over the dielectric layer in one cavity; recessing the pWF metal layer to a height above the fin; forming an nWF metal layer in the cavities over the dielectric and pWF metal layers; recessing the nWF metal layer to a height above the pWF metal layer; forming a barrier layer over the dielectric and nWF metal layers; filling the cavities with a low-resistive metal; and recessing the barrier and dielectric layers to a height above the nWF metal layer; and concurrently etching the low-resistive metal.
    Type: Application
    Filed: July 18, 2018
    Publication date: November 8, 2018
    Inventors: Suraj Kumar PATIL, Katsunori ONISHI, Pei LIU, Chih-Chiang CHANG
  • Patent number: 10056303
    Abstract: A method of controlling NFET and PFET gate heights across different gate widths with chamfering and the resulting device are provided. Embodiments include forming an ILD over a fin; forming cavities in the ILD, each with similar or different widths; forming a high-K dielectric layer over the ILD and in each cavity; forming a pWF metal layer over the dielectric layer in one cavity; recessing the pWF metal layer to a height above the fin; forming an nWF metal layer in the cavities over the dielectric and pWF metal layers; recessing the nWF metal layer to a height above the pWF metal layer; forming a barrier layer over the dielectric and nWF metal layers; filling the cavities with a low-resistive metal; and recessing the barrier and dielectric layers to a height above the nWF metal layer; and concurrently etching the low-resistive metal.
    Type: Grant
    Filed: April 21, 2017
    Date of Patent: August 21, 2018
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Suraj Kumar Patil, Katsunori Onishi, Pei Liu, Chih-Chiang Chang
  • Publication number: 20180012812
    Abstract: A method of forming Si or Ge-based and III-V based vertically integrated nanowires on a single substrate and the resulting device are provided. Embodiments include forming first trenches in a Si, Ge, III-V, or SixGe1-x substrate; forming a conformal SiN, SiOxCyNz layer over side and bottom surfaces of the first trenches; filling the first trenches with SiOx; forming a first mask over portions of the Si, Ge, III-V, or SixGe1-x substrate; removing exposed portions of the Si, Ge, III-V, or SixGe1-x substrate, forming second trenches; forming III-V, III-VxMy, or Si nanowires in the second trenches; removing the first mask and forming a second mask over the III-V, III-VxMy, or Si nanowires and intervening first trenches; removing the SiOx layer, forming third trenches; and removing the second mask.
    Type: Application
    Filed: August 2, 2017
    Publication date: January 11, 2018
    Inventors: Suraj Kumar PATIL, Ajey P. JACOB
  • Patent number: 9831175
    Abstract: Methods, apparatus, and systems for fabricating and using a semiconductor device comprising a first conductive element; a second conductive element; and an e-fuse comprising a first region comprising a conductive oxide of a first metal; and a second region comprising a second metal, wherein an oxide of the second metal is resistive; wherein the e-fuse is electrically connected to both the first conductive element and the second conductive element.
    Type: Grant
    Filed: April 17, 2017
    Date of Patent: November 28, 2017
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Suraj Kumar Patil, Min-Hwa Chi
  • Patent number: 9754843
    Abstract: A method of forming Si or Ge-based and III-V based vertically integrated nanowires on a single substrate and the resulting device are provided. Embodiments include forming first trenches in a Si, Ge, III-V, or SixGe1-x substrate; forming a conformal SiN, SiOxCyNz layer over side and bottom surfaces of the first trenches; filling the first trenches with SiOx; forming a first mask over portions of the Si, Ge, III-V, or SixGe1-x substrate; removing exposed portions of the Si, Ge, III-V, or SixGe1-x substrate, forming second trenches; forming III-V, III-VxMy, or Si nanowires in the second trenches; removing the first mask and forming a second mask over the III-VxMy, or Si nanowires and intervening first trenches; removing the SiOx layer, forming third trenches; and removing the second mask.
    Type: Grant
    Filed: July 8, 2016
    Date of Patent: September 5, 2017
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Suraj Kumar Patil, Ajey P. Jacob
  • Publication number: 20170221823
    Abstract: Methods, apparatus, and systems for fabricating and using a semiconductor device comprising a first conductive element; a second conductive element; and an e-fuse comprising a first region comprising a conductive oxide of a first metal; and a second region comprising a second metal, wherein an oxide of the second metal is resistive; wherein the e-fuse is electrically connected to both the first conductive element and the second conductive element.
    Type: Application
    Filed: April 17, 2017
    Publication date: August 3, 2017
    Inventors: Suraj Kumar Patil, Min-Hwa Chi
  • Patent number: 9659862
    Abstract: Methods, apparatus, and systems for fabricating and using a semiconductor device comprising a first conductive element; a second conductive element; and an e-fuse comprising a first region comprising a conductive oxide of a first metal; and a second region comprising a second metal, wherein an oxide of the second metal is resistive; wherein the e-fuse is electrically connected to both the first conductive element and the second conductive element.
    Type: Grant
    Filed: November 9, 2015
    Date of Patent: May 23, 2017
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Suraj Kumar Patil, Min-Hwa Chi
  • Publication number: 20170133319
    Abstract: Methods, apparatus, and systems for fabricating and using a semiconductor device comprising a first conductive element; a second conductive element; and an e-fuse comprising a first region comprising a conductive oxide of a first metal; and a second region comprising a second metal, wherein an oxide of the second metal is resistive; wherein the e-fuse is electrically connected to both the first conductive element and the second conductive element.
    Type: Application
    Filed: November 9, 2015
    Publication date: May 11, 2017
    Applicant: GLOBALFOUNDRIES Inc.
    Inventors: Suraj Kumar Patil, Min-Hwa Chi
  • Patent number: 9588044
    Abstract: A method and apparatus are provided for using SPR to detect buried voids in a semiconductor wafer inline post metal deposition. Embodiments include forming a first, a second, and a third metal structure in a first, a second, and a third adjacent die of a wafer; performing a SPR on the first, second, and third metal structures inline; detecting a first, a second, and a third SPR wavelength corresponding to the first, second, and third metal structures, respectively; comparing a difference between the first SPR wavelength and the second SPR wavelength and a difference between the third SPR wavelength and the first SPR wavelength against a threshold value; and determining a presence or an absence of a buried void in the first metal structure based on the comparison.
    Type: Grant
    Filed: July 16, 2015
    Date of Patent: March 7, 2017
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Sabarinath Jayaseelan, Suraj Kumar Patil
  • Publication number: 20170016822
    Abstract: A method and apparatus are provided for using SPR to detect buried voids in a semiconductor wafer inline post metal deposition. Embodiments include forming a first, a second, and a third metal structure in a first, a second, and a third adjacent die of a wafer; performing a SPR on the first, second, and third metal structures inline; detecting a first, a second, and a third SPR wavelength corresponding to the first, second, and third metal structures, respectively; comparing a difference between the first SPR wavelength and the second SPR wavelength and a difference between the third SPR wavelength and the first SPR wavelength against a threshold value; and determining a presence or an absence of a buried void in the first metal structure based on the comparison.
    Type: Application
    Filed: July 16, 2015
    Publication date: January 19, 2017
    Inventors: Sabarinath JAYASEELAN, Suraj Kumar PATIL