Abstract: A battery system for a vehicle includes a battery tray having a base wall, a plurality of side walls, and a cover that collectively define a receiving zone. A vent includes an inlet and an outlet exposed to the battery receiving zone. A battery is supported by the base wall. A battery electronic controller (BEC) is arranged in the receiving zone and directly connected to the battery.

Abstract: Examples described herein provide a method for predicting electrical failures within a vehicle. The method includes selectively enabling and disabling an electrical load for the vehicle. The method further includes collecting operational data about the electrical load during the selectively enabling and disabling of the electrical load. The method further includes training the model based at least in part on the operational data to predict a failure associated with the electrical load or a wiring harness associated with the electrical load.

Abstract: A method for charging an electric vehicle is provided. Aspects include configuring a switchable battery of the electric vehicle in a fast-charging configuration by connecting a first battery pack of the switchable battery to a first charging source and a second battery pack of the switchable battery to a second charging source and obtaining one or more characteristics of the first battery pack and the second battery pack. Aspects also include identifying the first battery pack as a master pack and the second battery pack as a follower pack based on a determination that the first battery pack has a lower voltage level than the second battery pack. Aspects further include adjusting a duty cycle of a switchable active load connected in parallel to the follower pack based on the one or more characteristics of the first battery pack and the second battery pack.

Abstract: A system in a vehicle includes a first set of one or more windings and a second set of one or more windings electrically isolated from the first set of one or more windings. The system also includes a first inverter coupled to a battery of the vehicle and the first set of one or more windings and a second inverter electrically separated from the first inverter and coupled to the second set of one or more windings. A universal charger includes an alternative current (AC) charging port and a direct current (DC) charging port. A switch is controlled to close to connect the second inverter to the battery.

Abstract: An electric vehicle charging system including a switchable battery having at least two battery packs that are selectively arranged in one of a fast-charging configuration and a drive configuration. The fast-charging configuration includes connecting each of the at least two battery packs to separate charging sources and the drive configuration includes connecting each of the at least two battery packs in parallel. The charging system including a plurality of sensors configured to measure one or more characteristics of the at least two battery packs and a controller configured to calculate an adjustment to a charging current of one of the at least two battery packs based on the one or more characteristics and transmit the adjustment to a charging source associated with the one of the at least two battery packs.

Abstract: A vehicle, system, and method of providing electrical power to a vehicle. The electrical system includes a variable power source, a constant power source, a bus line connecting the variable power source to an electrical load of the vehicle, a switch between the bus line and the constant power source, and a processor. The processor is configured to monitor a voltage being supplied to the electrical load by the variable power source and to operate a fuse controller to close the switch between the bus line and the constant power source when the voltage being supplied to the electrical load drops below a first voltage threshold.

Abstract: An electric drive system for an electric vehicle is provided. The electric drive system includes a first electric drive, a second electric drive, and a switchable battery including at least two battery packs that are selectively arranged in one of a series configuration and a parallel configuration. The electric drive system also includes a first half-bridge buck converter connecting the first electric drive to a first battery back of the at least two battery packs of the switchable battery and a second half-bridge buck converter connecting the second electric drive to a second battery back of the at least two battery packs of the switchable battery. The electric drive system further includes a controller configured to control the configuration of the switchable battery, an operation of the first half-bridge buck converter, and the second half-bridge buck converter.

Abstract: A method includes: selectively actuating switches of an inverter module and first, second, third, and fourth switches of a motor; and charging a battery with power from a charger using at least one of first, second, and third stator windings of the motor, the battery having a first voltage and being electrically connected in parallel with the inverter module, and the charger having a second voltage that is less than the first voltage.

Abstract: A system for controlling propulsion in a vehicle includes a switching system connected to a battery system and a propulsion system. The battery system includes a first battery assembly and a second battery assembly, the propulsion system includes a first drive unit and a second drive unit, and the switching system includes a first switching device configured to selectively connect the first drive unit to the battery system and a second switching device configured to selectively connect the second drive unit to the battery system. The first switching device and the second switching device are independently operable. The system also includes a controller configured to operate the switching system to vary a voltage applied to at least one of the first drive unit and the second drive unit during vehicle propulsion.

Abstract: A system includes a current sensor disposed proximate to a first conductor of a conductor assembly, the current sensor configured to measure a current through the first conductor and generate a first current measurement. The system also includes a correction module configured to perform a correction method. The correction method includes determining a frequency of the first current measurement, and applying a gain correction factor to the first current measurement, the gain correction factor based on pre-characterization data relating a gain of a reference current sensor to frequency. In addition, or alternatively, the correction method includes determining a first phase of the first current measurement, acquiring a second current measurement of a second conductor of the conductor assembly, determining a second phase of the second current measurement, and applying a current adjustment to the first current measurement based on a temporal relationship between the first phase and the second phase.

Abstract: A system for torque control of an electric motor in a motor vehicle includes a power inverter that delivers a current to the electric motor to regulate the torque of the electric motor and a model predictive control module that sends a three-phase voltage to the power inverter to control the operation of the power inverter.

Abstract: A system in a vehicle includes a current regulator to obtain current commands from a controller based on a torque input and provide voltage commands and an inverter to use the voltage commands from the current regulator and direct current (DC) supplied by a battery to provide alternating current (AC). An electric traction motor provides drive power to a transmission of the vehicle based on injection of the AC from the inverter. A current observer obtains measured input current signals based on the AC for a current control cycle and provides predicted current signals for a next control cycle to the current regulator using a model. The current observer includes a controller to check output of the model against the measured input current signals. The current observer tunes parameters of the controller and the model used to generate the predicted current signals based on the measured input current signals.

Abstract: An electric vehicle, system and method of charging the electric vehicle. In another exemplary embodiment, a system for charging an electric vehicle is disclosed. The system includes a first battery subpack, a second battery subpack, and a processor. The processor is configured to determine a selected battery subpack from the first battery subpack and the second battery subpack for charging based on a comparison of a first state of charge of the first battery subpack a second state of charge of the second battery subpack and connect the selected battery subpack to a corresponding one of a first charge port and a second charge port.

Abstract: Examples described herein provide a method that includes receiving, at a vehicle comprising a first battery pack and a second battery pack, at least one of a first electric charge from a first charging station via a first charging port or a second electric charge from a second charging station via a second charging port. The method further includes determining, by a controller of the vehicle, a charging mode of the vehicle. The charging mode is selected from a group consisting of a dynamic balancing during independent multi-port charging mode, a dynamic balancing during independent port charging mode, or a dynamic balancing during parallel charging mode. The method further includes configuring, by the controller of the vehicle, a plurality of switches of a rechargeable energy storage system of the vehicle based at least in part on the determined charging mode.

Abstract: A system for controlling an electric motor includes a voltage regulation device connected to the electric motor, the electric motor connected to an inverter by a power cable including at least one electrical conductor. The voltage regulation device includes a diode bridge circuit configured to mitigate overvoltage transients at the electric motor. The diode bridge circuit includes an alternating current (AC) input and a direct current (DC) output, the AC input connected to a terminal of the electric motor.

Abstract: An electric vehicle includes an electrical system and performs a method of charging the electric vehicle. The electrical system includes a first battery subpack, a second battery subpack, wherein the first battery subpack, the second battery subpack, and an electrical load of the electric vehicle are connected in parallel, and a processor. The processor is configured to control a first connection between the first battery subpack and a first charge port and a second connection between the second battery subpack and a second charge port to charge each of the first battery subpack and the second battery subpack while providing power to the electrical load.

Abstract: A battery system includes a plurality of battery modules electrically connected in series. Each of the battery modules includes: one or more battery cells; a first switch connected between a positive reference potential of the one or more battery cells and a first node; and a second switch connected between the first node and a second node, where a negative reference potential of the one or more battery cells is connected to the second node. A management module is configured to: selectively close the first switches of the battery modules while the second switches are open; and selectively close the second switch of one of the battery modules while the first switch of the one of the battery modules is open.

Abstract: A power control system comprises a battery system including N battery packs. A plurality of contactors selectively connects N battery packs of a battery system in a first configuration supplying a first voltage level, a second configuration supplying a second voltage level, and a disconnected configuration. M power inverters connect the battery system to M electric machines, respectively. A controller is configured to determine when to transition between the first configuration and the second configuration. The controller is configured to transition between the first configuration and the second configuration by causing one of a positive torque transient and a negative torque transient to be generated by at least one of the M electric machines, transitioning the battery system from one of the first configuration and the second configuration to the disconnected configuration, and transitioning from the disconnected configuration to the other one of the first configuration and the second configuration.

Abstract: A system for controlling propulsion in a vehicle includes a switching system connected to a battery system and a propulsion system. The battery system includes a first battery assembly and a second battery assembly, the propulsion system includes a first drive unit and a second drive unit, and the switching system includes a first switching device configured to selectively connect the first drive unit to the battery system and a second switching device configured to selectively connect the second drive unit to the battery system. The first switching device and the second switching device are independently operable. The system also includes a controller configured to operate the switching system to vary a voltage applied to at least one of the first drive unit and the second drive unit during vehicle propulsion.

Abstract: A system in a vehicle includes memory to store values obtained for a battery that supplies current to one or more loads. The values include battery state of charge. A processor obtains a measured battery current from a battery current sensor and a measured total current from a current sensor at a battery center that supplies the current directly to the one or more loads, obtain a generator current or a direct current-to-direct current (DC-DC) converter current from the measured total current and the battery current, determine a maximum available current as a sum of a maximum available battery current and either the generator current or the DC-DC converter current, and stop a supply of the current to one or more of the one or more loads based on a result of a comparison of the maximum available current with current draw by the one or more loads.