Abstract: This disclosure relates to thermal event mitigation for battery packs of electrified vehicles. An example electrified vehicle includes a battery assembly with an enclosure assembly surrounding at least one battery array and a bag configured to selectively release nitrogen. The electrified vehicle further includes a controller configured to issue a plurality of corrective action commands in response to a detected thermal event. One of the corrective action commands includes instructing the bag to generate and release nitrogen within the enclosure assembly. Among other benefits, which will be appreciated from the below description, the disclosed arrangement promptly mitigates a thermal event of the battery assembly and takes additional corrective actions, such as providing various prompts and status indicators to the user.

Abstract: This disclosure describes manual release systems for electrified vehicle charge port locks. In some embodiments, a vehicle key may be used to manually override a position of the charge port lock. In other embodiments, a pull button and cable arrangement may be used to manually override the position of the charge port lock. The pull button may be packaged under a vehicle hood and, in some embodiments, may be mounted to either a cooling system component or a grille support structure.

Abstract: This disclosure relates to thermal event mitigation for battery packs of electrified vehicles. An example electrified vehicle includes a battery assembly with an enclosure assembly surrounding at least one battery array and a bag configured to selectively release nitrogen. The electrified vehicle further includes a controller configured to issue a plurality of corrective action commands in response to a detected thermal event. One of the corrective action commands includes instructing the bag to generate and release nitrogen within the enclosure assembly. Among other benefits, which will be appreciated from the below description, the disclosed arrangement promptly mitigates a thermal event of the battery assembly and takes additional corrective actions, such as providing various prompts and status indicators to the user.

Abstract: This disclosure relates to thermal event detection for battery packs of electrified vehicles. An example electrified vehicle includes a battery assembly including an enclosure assembly surrounding at least one battery array, and a controller configured to receive information associated with the battery assembly and detect a thermal event based on the information. The controller is configured to issue a plurality of corrective action commands following detection of the thermal event.

Abstract: An apparatus and method, according to an exemplary aspect of the present disclosure includes, among other things, a battery pack having a coolant inlet and a coolant outlet, a coolant source to cool the battery pack, and a proportional valve in communication with the coolant inlet and the coolant outlet, and in communication with the coolant source. A battery control module controls the proportional valve such that a direction of flow is switchable at the coolant inlet and the coolant outlet based on temperatures at the coolant inlet and the coolant outlet to provide bi-directional cooling flow through the battery pack. The battery control module directly connects the coolant outlet to the coolant inlet via the proportional valve to bypass the coolant source in response to a predetermined condition.

Abstract: This disclosure relates to an access cover detection circuit for an electrified vehicle component and a corresponding method. An exemplary component of an electrified vehicle includes an access cover configured to selectively open and close relative to the component, and a circuit configured to indicate whether the access cover is open. The circuit includes a light sensitive electronic component.

Abstract: A method of operating a fuel cell. The method includes closing a cathode inlet valve upstream of an inlet of a cathode of the fuel cell to prevent air from entering the fuel cell through the cathode inlet during a shutdown period and a soak period of the fuel cell. The method includes maintaining an anode outlet valve downstream of an outlet of the anode in a closed state to prevent air from leaking into the fuel cell through the anode outlet during the shutdown period and the soak period of the fuel cell.

Abstract: An example electric vehicle battery assembly includes, among other things, a plurality of battery cells, a cold plate, and a cantilevered member to urge the plurality of battery cells toward the cold plate. An electric vehicle battery assembly according to another exemplary aspect of the present disclosure includes a battery cell, a cold plate, and a cantilevered member biasing a first side of the battery cell toward the cold plate to enhance thermal energy transfer between the battery cell and the cold plate. The cantilevered member biases the first side by pressing against an opposite, second side of the battery cell.

Abstract: A radiator according to an exemplary aspect of the present disclosure includes, among other things, a first zone that includes a first fan coverage area and a second zone that includes a second fan coverage area that is different from the first fan coverage area.

Abstract: A battery system according to an exemplary aspect of the present disclosure includes, among other things, a battery pack, a first sensor at an inlet of the battery pack and a second sensor at an outlet of the battery pack.

Abstract: A method of operating a fuel cell including an anode and cathode during shutdown and soak time periods. The method includes closing a cathode inlet valve upstream of an inlet of the cathode to prevent air from entering the fuel cell through the cathode inlet; and maintaining an anode outlet valve downstream of an inlet of the anode in a closed state to prevent air from leaking into the fuel cell through the anode outlet.

Abstract: An example electric vehicle battery assembly includes, among other things, a plurality of battery cells, a cold plate, and a cantilevered member to urge the plurality of battery cells toward the cold plate. An electric vehicle battery assembly according to another exemplary aspect of the present disclosure includes a battery cell, a cold plate, and a cantilevered member biasing a first side of the battery cell toward the cold plate to enhance thermal energy transfer between the battery cell and the cold plate. The cantilevered member biases the first side by pressing against an opposite, second side of the battery cell.

Abstract: An example electric vehicle battery assembly includes a plurality of battery cells, a cold plate, and a biasing device to urge the plurality of battery cells toward the cold plate. An example method includes biasing a battery cell toward a cold plate to enhance thermal energy transfer between the battery cell and the cold plate.

Abstract: An illustrative embodiment of a cable joint integrity detection systems for an electric vehicle includes an electric vehicle power converter module; a fastener joint on the power converter module; vehicle wiring connections electrically interfacing with the power converter module at the fastener joint; a current sensor electrically interfacing with the fastener joint; and a controller interfacing with the current sensor, the current sensor transmits a sensor signal to the controller to ensure connectional integrity between the fastener joint and the vehicle wiring connections. Cable joint integrity detection methods are also disclosed.

Abstract: A battery system includes a battery cover, a battery access panel removably connected to the battery cover, and a service disconnect switch. The service disconnect switch includes an electrical interlock switch. The service disconnect switch has a first position cooperating with the battery access panel to prevent removal of the access panel from the battery cover. In the first position, the service disconnect connects a traction battery to circuitry. The service disconnect also has a second position, the second position being displaced from the access panel and disconnecting the battery.

Abstract: A battery cell separator includes a top surface and a bottom surface. A body extends between the top surface and the bottom surface and includes a first contoured surface on a first side of the body and a second contoured surface on a second side. The first contoured surface and the second contoured surface converging between the top surface and a center of the body and diverging between the center and the bottom surface.

Abstract: A battery pack according to an exemplary aspect of the present disclosure includes, among other things, an enclosure that establishes a vent chamber and tubing in fluid communication with the vent chamber. A check valve is mounted outside of the enclosure and is connected to the tubing. The check valve permits flow of battery vent byproducts in a first direction but blocks the flow of atmospheric air in a second, opposite direction.

Abstract: A battery cell separator according to an exemplary aspect of the present disclosure includes, among other things, a top surface and a bottom surface. A body extends between the top surface and the bottom surface and includes a first contoured surface on a first side of the body and a second contoured surface on a second side. The first contoured surface and the second contoured surface converging between the top surface and a center of the body and diverging between the center and the bottom surface.

Abstract: An assembly according to an exemplary aspect of the present disclosure includes, among other things, a heat source, a cold plate positioned to conduct heat out of the heat source, and a heat pipe attached to the cold plate and configured to dissipate the heat from the cold plate.

Abstract: A vehicle is provided including a battery pack with an exhaust port, an air extractor spaced away from the exhaust port, and other vehicle components. A cargo tub and one or more trim panels are arranged to define a duct spanning from the exhaust port, across the vehicle and to an air extractor spaced away from the exhaust port. Air flows along the duct en route to outside the vehicle via the air extractor. The vehicle may also include a cabin and an inlet to the cabin spaced away from the exhaust port. The cargo tub and one or more trim panels may also be arranged to define a recirculation path from the duct to the inlet such that a portion of the air exiting the exhaust port flows along the recirculation path to the cabin via the inlet.