Abstract: The present invention relates to a method for carrying out a catalysed chemical reaction using one or more liquid reactants, preferably acetone and phenol to form bisphenol A, in an upflow reactor comprising feeding at least a portion of said reactants to a bottom section of the reactor positioned below a flow distributor plate, passing said portion through the flow distributor plate, passing said portion through a layer of inert particles positioned above and preferably in contact with said flow distributor plate, passing said portion through a catalyst layer comprising a particulate catalyst, said catalyst layer being positioned above and in contact with said layer of inert particles, wherein the reactants react to form a product stream, collecting said product stream via collecting means positioned above said catalyst layer. The invention also relates to a reactor assembly.

Abstract: The present invention relates to a method for the manufacture of a core-shell catalyst comprising the steps of a. providing core particles, b. functionalizing at least part of the surface of the core particles with a functionalizing agent thereby forming functionalized core particles, c. graft polymerizing at least one of aromatic vinyl compounds onto the functionalized core particles thereby forming core-shell particles wherein the core is comprised of the core particles and the shell is comprised of graft polymerized aromatic vinyl compounds and d. activating the shell by using a sulfonating agent wherein the core particles comprise or consists of glass particles and wherein the core particles are hydroxylated prior to step b). The present invention further relates to the use of the core-shell catalyst for the manufacture of bisphenol A by reacting phenol with acetone for increasing the selectivity towards the formation of p,p-bisphenol A.

Abstract: The invention is directed to a catalyst, to a method for manufacturing a catalyst, to a method for manufacturing a bisphenol compound, and to the use of a catalyst. The catalyst of the invention comprises particles having a core and a shell, wherein the shell comprises an ion exchange resin covering the core at least in part and wherein the core has a density that is higher than the density of the ion exchange resin.

Abstract: A method for the continuous manufacture of bisphenol A comprising i) feeding one or more feed streams comprising phenol and acetone to a reactor and reacting said acetone and phenol in the presence of an ion-exchange resin catalyst thereby forming a product stream comprising bisphenol A, phenol, acetone, water and by-products, ii) crystallising bisphenol A and/or bisphenol A/phenol adduct crystals from said product stream in one or more crystallisation units thereby forming a slurry consisting of said crystals and a mother liquor, iii) separating the mother liquor from the crystals in one or more solid-liquid separation units, iv) heating the mother liquor in a heat recovery unit and feeding the heated mother liquor to a distillation column, v) separating the mother liquor in the distillation column thereby forming a bottom stream comprising phenol and a top stream comprising water, vi) cooling the bottom stream in said heat recovery unit.

Abstract: The present invention relates to a method for carrying out a catalysed chemical reaction using one or more liquid reactants, preferably acetone and phenol, in an upflow reactor comprising feeding at least a portion of said reactants to a bottom section of the reactor positioned below a flow distributor plate, passing said portion through the flow distributor plate, passing said portion through a layer of inert particles positioned above and preferably in contact with said flow distributor plate, passing said portion through a catalyst layer comprising a particulate catalyst, said catalyst layer being positioned above and in contact with said layer of inert particles, wherein the reactants react to form a product stream, collecting said product stream via collecting means positioned above said catalyst layer. The invention also relates to a reactor assembly.

Abstract: In an embodiment, a reactor for carrying out a melt transesterification reaction at a reactor temperature of 160 to 300° C. and a reactor pressure of 5 to 200 mbar, comprises a cylindrical tank comprising a top, a side, and a bottom, wherein the bottom is convex, extending away from the top; a stirring shaft disposed within the cylindrical tank along an axis thereof so that it is rotatable from outside of the cylindrical tank; an impeller extending from the stirring shaft in the cylindrical tank and comprising a plurality of blades; a reactant solution inlet; a reaction solution outlet; and an externally located heat exchanger in fluid communication with the cylindrical tank via a recirculation stream and a heated stream. The reactor can be used for the polymerization of a polycarbonate oligomer.

Abstract: In an embodiment, a reactor for carrying out a melt transesterification reaction at a reactor temperature of 160 to 300° C. and a reactor pressure of 5 to 200 mbar, comprises a cylindrical tank comprising a top, a side, and a bottom, wherein the bottom is convex, extending away from the top; a stirring shaft disposed within the cylindrical tank along an axis thereof so that it is rotatable from outside of the cylindrical tank; a stirring blade extending from the stirring shaft in the cylindrical tank; a reactant solution inlet located on the bottom; and a reaction solution outlet located on the bottom. The reactor can be used for the polymerization of a polycarbonate oligomer.

Abstract: In an embodiment, a reactor for carrying out a melt transesterification reaction at a reactor temperature of 160 to 300° C. and a reactor pressure of 5 to 200 mbar, comprises a cylindrical tank comprising a top, a side, and a bottom, wherein the bottom is convex, extending away from the top; a stirring shaft disposed within the cylindrical tank along an axis thereof so that it is rotatable from outside of the cylindrical tank; a stirring blade extending from the stirring shaft in the cylindrical tank; a reactant solution inlet located on the bottom; and a reaction solution outlet located on the bottom. The reactor can be used for the polymerization of a polycarbonate oligomer.

Abstract: A polyetherimide of improved color and processes for preparing the polyetherimide are disclosed.

Abstract: The invention is directed to a catalyst, to a method for manufacturing a catalyst, to a method for manufacturing a bisphenol compound, and to the use of a catalyst. The catalyst of the invention comprises particles having a core and a shell, wherein the shell comprises an ion exchange resin covering the core at least in part and wherein the core has a density that is higher than the density of the ion exchange resin.

Abstract: The disclosure is directed to the use of an upflow reactor for producing a dihydroxy compound, to a method for producing a dihydroxy compound, and to a method for manufacturing polycarbonate. The upflow reactor for producing a dihydroxy compound of the disclosure comprises: a vessel; a catalyst bed disposed in said vessel; a distributor in fluid communication with an inlet through which reactants are introduced to said distributor, said distributor being disposed at a lower end of said vessel and comprising distributor perforation(s) disposed in said distributor, at least part of which distributor perforations are in a direction facing away from said catalyst bed; and a collector through which said product dihydroxy compound is removed, said collector being disposed at an upper end of said vessel.

Abstract: In an embodiment a method of purifying acetone, comprises directing a feed stream comprising greater than or equal to 97 wt % of acetone and 100 to 1,000 ppm of methanol to a separation column, both based on a total weight of the feed stream; separating the feed stream in the separation column that is operating at a pressure greater than or equal to 1 bar into an overhead stream and a purified acetone stream comprising less than or equal to 50 ppm of methanol based on a total weight of the purified acetone stream; and directing at least 80 wt % of the overhead stream into the separation column as a reconstituted stream and purging 1 to 20 wt % of the overhead stream as a purge stream.

Abstract: In an embodiment a method of purifying acetone, comprises directing a feed stream comprising greater than or equal to 97 wt % of acetone and 100 to 1,000 ppm of methanol to a separation column, both based on a total weight of the feed stream; separating the feed stream in the separation column that is operating at a pressure greater than or equal to 1 bar into an overhead stream and a purified acetone stream comprising less than or equal to 50 ppm of methanol based on a total weight of the purified acetone stream; and directing at least 80 wt % of the overhead stream into the separation column as a reconstituted stream and purging 1 to 20 wt % of the overhead stream as a purge stream.

Abstract: In an embodiment, a reactor for carrying out a melt transesterification reaction at a reactor temperature of 160 to 300° C. and a reactor pressure of 5 to 200 mbar, comprises a cylindrical tank comprising a top, a side, and a bottom, wherein the bottom is convex, extending away from the top; a stirring shaft disposed within the cylindrical tank along an axis thereof so that it is rotatable from outside of the cylindrical tank; a stirring blade extending from the stirring shaft in the cylindrical tank; a reactant solution inlet located on the bottom; and a reaction solution outlet located on the bottom. The reactor can be used for the polymerization of a polycarbonate oligomer.

Abstract: The disclosure is directed to the use of an upflow reactor for producing a dihydroxy compound, to a method for producing a dihydroxy compound, and to a method for manufacturing polycarbonate. The upflow reactor for producing a dihydroxy compound of the disclosure comprises: a vessel; a catalyst bed disposed in said vessel; a distributor in fluid communication with an inlet through which reactants are introduced to said distributor, said distributor being disposed at a lower end of said vessel and comprising distributor perforation(s) disposed in said distributor, at least part of which distributor perforations are in a direction facing away from said catalyst bed; and a collector through which said product dihydroxy compound is removed, said collector being disposed at an upper end of said vessel.

Abstract: In an embodiment, a reactor for carrying out a melt transesterification reaction at a reactor temperature of 160 to 300° C. and a reactor pressure of 5 to 200 mbar, comprises a cylindrical tank comprising a top, a side, and a bottom, wherein the bottom is convex, extending away from the top; a stirring shaft disposed within the cylindrical tank along an axis thereof so that it is rotatable from outside of the cylindrical tank; an impeller extending from the stirring shaft in the cylindrical tank and comprising a plurality of blades; a reactant solution inlet; a reaction solution outlet; and an externally located heat exchanger in fluid communication with the cylindrical tank via a recirculation stream and a heated stream. The reactor can be used for the polymerization of a polycarbonate oligomer.

Abstract: A polyetherimide of improved color and processes for preparing the polyetherimide are disclosed.

Abstract: A method of preparing a polyetherimide and an improved polyetherimide are disclosed. Low color polyetherimides are disclosed along with process improvements which produce the reduced color of the final product polymers.

Abstract: The invention is directed to the use of an upflow reactor for producing a dihydroxy compound, to a method for producing a dihydroxy compound, and to a method for manufacturing polycarbonate. The upflow reactor for producing a dihydroxy compound of the invention comprises: a vessel; a catalyst bed disposed in said vessel; a distributor in fluid communication with an inlet through which reactants are introduced to said distributor, said distributor being disposed at a lower end of said vessel and comprising distributor perforation(s) disposed in said distributor, at least part of which distributor perforations are in a direction facing away from said catalyst bed; and a collector through which said product dihydroxy compound is removed, said collector being disposed at an upper end of said vessel.

Abstract: A polyetherimide of improved color and processes for preparing the polyetherimide are disclosed.