Abstract: An absorbent core includes a width, a length, an elongate liquid holding formation and an outer region of fibrous material located outward of the liquid holding formation. The outer region of the absorbent core has, in cross-section taken across the width of the absorbent core, a first thickness. The liquid holding formation has, in cross-section taken across the width of the absorbent core, second and third thicknesses. The second and third thicknesses of the liquid holding formation are greater than the first thickness of the outer region.

Abstract: An absorbent core includes a width, a length, an elongate liquid holding formation and an outer region of fibrous material located outward of the liquid holding formation. The outer region of the absorbent core has, in cross-section taken across the width of the absorbent core, a first thickness. The liquid holding formation has, in cross-section taken across the width of the absorbent core, second and third thicknesses. The second and third thicknesses of the liquid holding formation are greater than the first thickness of the outer region.

Abstract: An absorbent core comprises an elongate liquid holding formation with a peripheral edge. The liquid holding formation has a surface formed with at least one channel extending longitudinally in the core for distributing liquid lengthwise along the core. The channel has longitudinally opposite ends spaced longitudinally inward from the peripheral edge of the liquid holding formation to inhibit the flow of liquid in the channels past the peripheral edge of the liquid holding formation.

Abstract: A method and apparatus including means for delivery of at least one high speed composite stream of polymer fibers and secondary material. The method and apparatus also includes a movable collection device which intersects in the composite stream of polymer fibers and secondary material and at least one non-contact deflector to redirect at least a portion of the composite stream.

Abstract: An apparatus for forming a shaped fibrous nonwoven structure including a delivery system adapted to provide a high speed composite stream comprising thermoplastic polymer fibers and a secondary material. The apparatus also includes a movable collection device having a collection surface which intersects the composite stream, and at least one deflector to mechanically redirect at least a portion of the composite stream. Further the deflector moves in synchronization with the movable collection device, such that the composite stream is collected on the collection surface forming a fibrous nonwoven structure having at least one non-linear edge.

Abstract: Apparatus for making a reinforced absorbent member includes a forming chamber adapted to contain a fluent fibrous material. A forming surface is moveable within the forming chamber along an arcuate path generally from an entrance of the forming chamber to an exit thereof. The forming surface is adapted to collect fibrous material thereon to form the absorbent member. A source of reinforcing web is disposed generally exterior of the forming chamber. The forming chamber has an opening through which the reinforcing web is received into the forming chamber for subsequent conveyance within the forming chamber toward the forming surface. The opening is disposed downstream of the forming chamber entrance generally in the direction of movement of the forming surface along the path.

Abstract: Apparatus for making a reinforced fibrous absorbent member includes a forming chamber adapted to receive a fluent fibrous material and a forming surface moveable within the forming chamber and adapted to collect fibrous material to form the absorbent member. A source of reinforcing web is disposed exteriorly of the forming chamber. A delivery tube has an inlet end open to the forming chamber exterior, a discharge end open to the forming chamber interior, and a central passage extending between the inlet end and the discharge end. At least a portion of the delivery tube adjacent the discharge end extends within the forming chamber interior. The delivery tube is arranged for receiving the reinforcing web from the source of reinforcing web into the central passage of the tube at the inlet end and for guiding the web to the discharge end for conveyance within the forming chamber toward the forming surface.

Abstract: A process and apparatus for air forming an article having a plurality of superimposed reinforced fibrous layers. The layers are formed in substantially discrete forming chambers by depositing fibrous materials on a forming surface which moves along a forming path through the chambers. A first layer is air-formed on the forming surface as the surface moves through the first forming chamber and a second layer is air-formed over the first layer as the surface moves through the second forming chamber. A reinforcing web is embedded in the article during the air-forming process.

Abstract: Apparatus for forming an air formed fibrous web has a form member on which fluent fibrous material is deposited in an air formed deposition process. The fibrous web may be used as an absorbent core of an absorbent article. The form member has a forming surface with a pocket for making a thicker portion of the fibrous web such as for a liquid holding formation of the absorbent core. The pocket has a bottom surface which is shaped so that additional material will be deposited in the pocket. A form member and an absorbent core made using the apparatus are also disclosed.

Abstract: In a process and apparatus for making a reinforced fibrous absorbent member, fibrous material is collected on a forming surface to at least partially form the absorbent member. Fibrous material is entangled with a reinforcing web which is overlaid on at least a portion of the partially formed absorbent member. Additional fibrous material is collected on the forming surface to further form the absorbent member whereby at least a portion of the fibrous material forming the absorbent member becomes entangled with at least one of the reinforcing web and the fibrous material entangled with the reinforcing web to secure the reinforcing web within the absorbent member.

Abstract: Process and apparatus for air forming an article having a plurality of superimposed fibrous layers. The layers are formed in substantially discrete forming chambers by depositing fibrous material on a forming surface which moves along an arcuate path through the chambers. A first layer is air-formed on the forming surface as the surface moves through the first forming chamber and a second layer is air-formed over the first layer as the surface moves through the second forming chamber.

Abstract: A process and apparatus for air forming an article having a plurality of superimposed reinforced fibrous layers. The layers are formed in substantially discrete forming chambers by depositing fibrous materials on a forming surface which moves along a forming path through the chambers. A first layer is air-formed on the forming surface as the surface moves through the first forming chamber and a second layer is air-formed over the first layer as the surface moves through the second forming chamber. A reinforcing web is embedded in the article during the air-forming process.

Abstract: Process and apparatus for air forming an article having a plurality of superimposed fibrous layers. The layers are formed in substantially discrete forming chambers by depositing fibrous material on a forming surface which moves along an arcuate path through the chambers. A first layer is air-formed on the forming surface as the surface moves through the first forming chamber and a second layer is air-formed over the first layer as the surface moves through the second forming chamber.

Abstract: Apparatus for forming an air formed fibrous web has a form member on which fluent fibrous material is deposited in an air formed deposition process. The fibrous web may be used as an absorbent core of an absorbent article. The form member has a forming surface with a pocket for making a thicker portion of the fibrous web such as for a liquid holding formation of the absorbent core. The pocket has a bottom surface which is shaped so that additional material will be deposited in the pocket. A form member and an absorbent core made using the apparatus are also disclosed.

Abstract: In a process and apparatus for making a reinforced fibrous absorbent member, fibrous material is collected on a forming surface to at least partially form the absorbent member. Fibrous material is entangled with a reinforcing web which is overlaid on at least a portion of the partially formed absorbent member. Additional fibrous material is collected on the forming surface to further form the absorbent member whereby at least a portion of the fibrous material forming the absorbent member becomes entangled with at least one of the reinforcing web and the fibrous material entangled with the reinforcing web to secure the reinforcing web within the absorbent member.