Patents by Inventor Susumu Sugano

Susumu Sugano has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11241809
    Abstract: A molding die and a molding method are provided, which allow high-cycle manufacturing of molded bodies of a thermoplastic resin or thermoplastic resin-fiber composite material, thereby improving productivity. Molding is performed using a molding die including a plurality of die portions that form a cavity in which a molded body is molded, the molding die including: a first temperature adjusting unit disposed in the vicinity of the cavity surface and capable of at least cooling the cavity surface; and a second temperature adjusting unit disposed on a side of the first temperature adjusting unit opposite from the cavity surface and capable of at least heating the cavity surface, wherein a distance L0 from the cavity surface to the first temperature adjusting unit and a distance L1 from the cavity surface to a surface of the corresponding die portion opposite from the cavity surface satisfy the relationship: (L1/L0)>3.
    Type: Grant
    Filed: April 13, 2017
    Date of Patent: February 8, 2022
    Assignee: Asahi Kasei Kabushiki Kaisha
    Inventors: Kazuharu Yasuda, Yuo Umei, Hideaki Ichiki, Susumu Sugano
  • Publication number: 20190126521
    Abstract: A molding die and a molding method are provided, which allow high-cycle manufacturing of molded bodies of a thermoplastic resin or thermoplastic resin-fiber composite material, thereby improving productivity. Molding is performed using a molding die including a plurality of die portions that form a cavity in which a molded body is molded, the molding die including: a first temperature adjusting unit disposed in the vicinity of the cavity surface and capable of at least cooling the cavity surface; and a second temperature adjusting unit disposed on a side of the first temperature adjusting unit opposite from the cavity surface and capable of at least heating the cavity surface, wherein a distance L0 from the cavity surface to the first temperature adjusting unit and a distance L1 from the cavity surface to a surface of the corresponding die portion opposite from the cavity surface satisfy the relationship: (L1/L0)>3.
    Type: Application
    Filed: April 13, 2017
    Publication date: May 2, 2019
    Applicant: Asahi Kasei Kabushiki Kaisha
    Inventors: Kazuharu YASUDA, Yuo UMEI, Hideaki ICHIKI, Susumu SUGANO
  • Patent number: 10269554
    Abstract: In order to reduce edge defects efficiently and sufficiently, a method for manufacturing a SiC epitaxial wafer according to the present invention is a method for manufacturing a SiC epitaxial wafer that forms a SiC epitaxial layer on top of a SiC single crystal substrate having an off angle, and includes a rough polishing step for subjecting an outer circumferential edge on a starting side of step-flow growth in the SiC single crystal substrate to rough polishing before forming the SiC epitaxial layer; and a final polishing step for further polishing for finish.
    Type: Grant
    Filed: June 19, 2015
    Date of Patent: April 23, 2019
    Assignee: SHOWA DENKO K.K.
    Inventors: Yuzo Sasaki, Susumu Sugano
  • Publication number: 20170221697
    Abstract: In order to reduce edge defects efficiently and sufficiently, a method for manufacturing a SiC epitaxial wafer according to the present invention is a method for manufacturing a SiC epitaxial wafer that forms a SiC epitaxial layer on top of a SiC single crystal substrate having an off angle, and includes a rough polishing step for subjecting an outer circumferential edge on a starting side of step-flow growth in the SiC single crystal substrate to rough polishing before forming the SiC epitaxial layer; and a final polishing step for further polishing for finish.
    Type: Application
    Filed: June 19, 2015
    Publication date: August 3, 2017
    Applicant: SHOWA DENKO K.K.
    Inventors: Yuzo SASAKI, Susumu SUGANO
  • Patent number: 8927348
    Abstract: Provided are a method of manufacturing a group-III nitride semiconductor light-emitting device in which a light-emitting device excellent in the internal quantum efficiency and the light extraction efficiency can be obtained, a group-III nitride semiconductor light-emitting device and a lamp. Included are an epitaxial step of forming a semiconductor layer (30) so as to a main surface (20) of a substrate (2), a masking step of forming a protective film on the semiconductor layer (30), a semiconductor layer removal step of removing the protective film and the semiconductor layer (30) by laser irradiation to expose the substrate (2), a grinding step of reducing the thickness of the substrate (2), a polishing step of polishing the substrate (2), a laser processing step of providing processing marks to the inside of the substrate (2), a division step of creating a plurality of light-emitting devices (1) while forming a division surface of the substrate (2) to have a rough surface.
    Type: Grant
    Filed: May 12, 2009
    Date of Patent: January 6, 2015
    Assignee: Toyoda Gosei Co., Ltd.
    Inventors: Susumu Sugano, Hisayuki Miki, Hironao Shinohara
  • Patent number: 8637336
    Abstract: A method of producing a semiconductor wafer, which includes: placing a wafer (10) provided with a substrate (11) and a semiconductor layer (20) formed thereon, on a carrier plate (fixing plate) (31) of a grinder via fixing wax (33a and 33b) such that the surface (10a) to be ground faces upward; heating the carrier plate to soften the fixing wax; pressure-contacting the wafer from the side of the surface (10a) to be ground using an air bag such that a portion of the softened fixing wax spreads and protrudes from the peripheral edge of the wafer; cooling the carrier plate while applying pressure to cure the fixing wax and fix the wafer onto the carrier plate; and rotating the surface (10a) to be ground of the fixed wafer while pressure-contacting the surface (10a) to the grinding plate of the grinder, thereby grinding the surface (10a) to be ground.
    Type: Grant
    Filed: January 14, 2011
    Date of Patent: January 28, 2014
    Assignee: Toyoda Gosei Co., Ltd.
    Inventor: Susumu Sugano
  • Patent number: 8470691
    Abstract: An image pickup section picks up images of a pair of targets formed on a substrate with a cutting line interposed therebetween (S101). An extracting section extracts the targets from the images (S102). Then, a measuring section measures the distance d1 between the targets (S103). When a driving section presses a blade against the substrate (S104), the substrate is pressed by the blade to become warped and starts to break. Thus, the image pickup section picks up images of the targets again (S105), and the extracting section extracts the targets from the images (S106). The measuring section measures the distance d2 between the targets (S107). A determining section determines the cutting state of the substrate from the amount of change (d2?d1) of the distances between the targets (S108).
    Type: Grant
    Filed: January 19, 2010
    Date of Patent: June 25, 2013
    Assignee: Toyoda Gosei Co., Ltd.
    Inventors: Yoshiharu Saegusa, Susumu Sugano
  • Publication number: 20120295383
    Abstract: Disclosed is a method of producing a semiconductor wafer, which includes: placing a wafer (10), which is provided with a substrate (11) and a semiconductor layer (20) formed on the substrate (11), on a carrier plate (fixing plate) (31) of a grinder via fixing wax (33a and 33b) in a manner such that the surface (10a) to be ground of the wafer (10) faces upward; heating the carrier plate (31), on which the wafer (10) is placed, in order to soften the fixing wax (33a and 33b); pressure-contacting the wafer (10) from the side of the surface (10a) to be ground by means of an air bag in a manner such that a portion of the softened fixing wax (33a and 33b) spreads and protrudes from the peripheral edge of the wafer (10); cooling the carrier plate (31) while applying pressure to the wafer (10) in order to cure the fixing wax (33a and 33b) and fix the wafer (10) onto the carrier plate (31); and rotating the surface (10a) to be ground of the fixed wafer (10) while pressure-contacting the surface (10a) to the grinding p
    Type: Application
    Filed: January 14, 2011
    Publication date: November 22, 2012
    Applicant: SHOWA DENKO K.K.
    Inventor: Susumu Sugano
  • Publication number: 20110287608
    Abstract: An image pickup section picks up images of a pair of targets formed on a substrate with a cutting line interposed therebetween (S101). An extracting section extracts the targets from the images (S102). Then, a measuring section measures the distance d1 between the targets (S103). When a driving section presses a blade against the substrate (S104), the substrate is pressed by the blade to become warped and starts to break. Thus, the image pickup section picks up images of the targets again (S105), and the extracting section extracts the targets from the images (S106). The measuring section measures the distance d2 between the targets (S107). A determining section determines the cutting state of the substrate from the amount of change (d2?d1) of the distances between the targets (S108).
    Type: Application
    Filed: January 19, 2010
    Publication date: November 24, 2011
    Applicant: SHOWA DENKO K.K.
    Inventors: Yoshiharu Saegusa, Susumu Sugano
  • Publication number: 20110204412
    Abstract: Provided is a method for manufacturing a semiconductor light emitting element, by which semiconductor light emitting elements having excellent light extraction efficiency can be manufactured at high yield.
    Type: Application
    Filed: October 23, 2009
    Publication date: August 25, 2011
    Applicant: SHOWA DENKO K.K.
    Inventor: Susumu Sugano
  • Publication number: 20110062479
    Abstract: Provided are a method of manufacturing a group-III nitride semiconductor light-emitting device in which a light-emitting device excellent in the internal quantum efficiency and the light extraction efficiency can be obtained, a group-III nitride semiconductor light-emitting device and a lamp. Included are an epitaxial step of forming a semiconductor layer (30) so as to a main surface (20) of a substrate (2), a masking step of forming a protective film on the semiconductor layer (30), a semiconductor layer removal step of removing the protective film and the semiconductor layer (30) by laser irradiation to expose the substrate (2), a grinding step of reducing the thickness of the substrate (2), a polishing step of polishing the substrate (2), a laser processing step of providing processing marks to the inside of the substrate (2), a division step of creating a plurality of light-emitting devices (1) while forming a division surface of the substrate (2) to have a rough surface.
    Type: Application
    Filed: May 12, 2009
    Publication date: March 17, 2011
    Applicant: SHOWA DENKO K.K.
    Inventors: Susumu Sugano, Hisayuki Miki, Hironao Shinohara
  • Publication number: 20110034112
    Abstract: A polishing apparatus, a polishing method and a polishing auxiliary apparatus which are able to suppress clogging of the rotating grindstone and polish the work while suppressing the damage thereof are provided.
    Type: Application
    Filed: April 10, 2009
    Publication date: February 10, 2011
    Applicant: Showa Denko K.K.
    Inventor: Susumu Sugano