Patents by Inventor Sven Claessens

Sven Claessens has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12202938
    Abstract: A process for preparing a copolymer polyol containing a reduced content of residual monomers and volatiles including the steps of: (a) providing at least one copolymer polyol containing a first initial content of residual monomers and volatiles; (b) providing at least one molecular sieve adsorbent; (c) contacting the at least one copolymer polyol with the at least one molecular sieve adsorbent for a period of time and at a temperature sufficient for the at least one molecular sieve adsorbent to adsorb at least a portion of the first initial content of residual monomers and volatiles present in the at least one copolymer polyol to reduce the first initial content of residual monomers and volatiles of the at least one copolymer polyol to form at least one copolymer polyol containing a second reduced content of residual monomers and volatiles; and (d) separating the at least one molecular sieve adsorbent containing a portion of the first initial content residual monomers and volatiles from the at least one copol
    Type: Grant
    Filed: January 30, 2020
    Date of Patent: January 21, 2025
    Assignee: Dow Global Technologies LLC
    Inventors: Sven Claessens, Alexey Kirilin, Van Gaalen Gerrit-Jan, Balamurali Sreedhar, An Adams
  • Patent number: 12128333
    Abstract: A process for recovering monomers and solvent present in a waste stream including the steps of: (a) providing a waste feed stream containing monomers, solvent and impurities; (b) subjecting the waste feed stream of step (a) to a separation process under conditions for separating the monomers and solvent from the impurities of the waste stream; (c) recovering the monomers and solvent in one or more streams; and (d) passing the one or more of the monomer and solvent streams from step (c) to further processing.
    Type: Grant
    Filed: February 4, 2020
    Date of Patent: October 29, 2024
    Assignee: Dow Global Technologies LLC
    Inventors: Abu Mokhtarul Hassan, Dennis W. Jewell, Sven Claessens
  • Publication number: 20230242757
    Abstract: A preformed thermoplastic polymer is dispersed into a polyol via a mechanical dispersion process. A stabilizer is present to stabilize the dispersed polymer particles. An antisolvent is also present. The antisolvent has been found to lead to smaller particle size and increased dispersion stability.
    Type: Application
    Filed: July 7, 2021
    Publication date: August 3, 2023
    Inventors: Sven Claessens, Kathleen Barnes, Stephanie A. Bloxom, Niek Thomaes, Antoon De Smet, Nicholas B. Schaffer
  • Publication number: 20230036829
    Abstract: Polyether polyols are prepared by polymerizing unsaturated monomers in a continuous phase of a base polyol. A macromer or polymerization produce of such a macromer is present during the polymerization to stabilize the polymer particles as they form. The macromer is a polyether capped with certain unsaturated epoxide compounds.
    Type: Application
    Filed: January 4, 2021
    Publication date: February 2, 2023
    Inventors: Oguz Türünç, David A. Babb, Florian Puschman, Sven Claessens, Antoon De Smet
  • Publication number: 20220089814
    Abstract: A process for preparing a copolymer polyol containing a reduced content of residual monomers and volatiles including the steps of: (a) providing at least one copolymer polyol containing a first initial content of residual monomers and volatiles; (b) providing at least one molecular sieve adsorbent; (c) contacting the at least one copolymer polyol with the at least one molecular sieve adsorbent for a period of time and at a temperature sufficient for the at least one molecular sieve adsorbent to adsorb at least a portion of the first initial content of residual monomers and volatiles present in the at least one copolymer polyol to reduce the first initial content of residual monomers and volatiles of the at least one copolymer polyol to form at least one copolymer polyol containing a second reduced content of residual monomers and volatiles; and (d) separating the at least one molecular sieve adsorbent containing a portion of the first initial content residual monomers and volatiles from the at least one copol
    Type: Application
    Filed: January 30, 2020
    Publication date: March 24, 2022
    Inventors: Sven Claessens, Alexey Kirilin, Van Gaalen Gerrit-Jan, Balamurali Sreedhar, An Adams
  • Publication number: 20220088503
    Abstract: A process for recovering monomers and solvent present in a waste stream including the steps of: (a) providing a waste feed stream containing monomers, solvent and impurities; (b) subjecting the waste feed stream of step (a) to a separation process under conditions for separating the monomers and solvent from the impurities of the waste stream; (c) recovering the monomers and solvent in one or more streams; and (d) passing the one or more of the monomer and solvent streams from step (c) to further processing.
    Type: Application
    Filed: February 4, 2020
    Publication date: March 24, 2022
    Inventors: Abu Mokhtarul Hassan, Dennis W. Jewell, Sven Claessens
  • Patent number: 10975215
    Abstract: Polymer polyols are made in a seeded process, in which styrene and acrylonitrile are polymerized in the presence of a base polyol, a seed dispersion and a solvent. The seed dispersion contains an unsaturated macromer. The process produces a polymer polyol in which the dispersed phase particles have a particle size of 1 to 3 ?m and a particle size span of less than 1.25. The polymer polyols are very useful for making flexible polyurethane foam for cushioning applications, in which high airflows and good load bearing are needed.
    Type: Grant
    Filed: March 21, 2017
    Date of Patent: April 13, 2021
    Assignee: Dow Global Technologies LLC
    Inventors: Sven Claessens, Antoon De Smet, Gerard Pel, Dale Hunter, Van Delk, Jr.
  • Publication number: 20200299479
    Abstract: Polymer polyols are made in a seeded process, in which styrene and acrylonitrile are polymerized in the presence of a base polyol, a seed dispersion and a solvent. The seed dispersion contains an unsaturated macromer. The process produces a polymer polyol in which the dispersed phase particles have a particle size of 1 to 3 ?m and a particle size span of less than 1.25. The polymer polyols are very useful for making flexible polyurethane foam for cushioning applications, in which high airflows and good load bearing are needed.
    Type: Application
    Filed: March 21, 2017
    Publication date: September 24, 2020
    Inventors: Sven Claessens, Antoon De Smet, Gerard Pel, Dale Hunter, Van Delk, Jr.
  • Patent number: 10759891
    Abstract: A method for making a copolymer polyol includes (a) forming a pre-compounded thermoplastic polymeric composition by compounding from 10 wt % to 90 wt % of a solid functional additive component with from 10 wt % to 90 wt % of a polystyrene component, (b) melting the pre-compounded thermoplastic polymeric composition to form a melted thermoplastic polymeric composition, (c) combining the melted thermoplastic polymeric composition with a carrier polyol component in the presence of a stabilizer component to form a pre-mixture that includes the pre-compounded thermoplastic polymeric composition dispersed within a continuous phase of the carrier polyol component, and (d) cooling the pre-mixture to form the copolymer polyol.
    Type: Grant
    Filed: September 7, 2016
    Date of Patent: September 1, 2020
    Assignee: Dow Global Technologies LLC
    Inventors: Hanno R. Van der Wal, Paul Cookson, Francois M. Casati, Antoon De Smet, Sven Claessens, Prashant Tatake, Bart Noordover, Brian Anthony, Jozef Van Dun
  • Publication number: 20190256653
    Abstract: Unsaturated polyether monols are removed from polyether polyols by reaction with a functionalized thiol compound or a polythiol compound. This process replaces the terminal unsaturation with a functional group, or else couples two or more of the monols to form a polyol. The functionality of the polyether polyol product is increased by the removal of the monols.
    Type: Application
    Filed: June 12, 2017
    Publication date: August 22, 2019
    Inventors: Oguz Türünç, An Adams, Carola Meinl, Jean-Paul Masy, Sonet Vermaire, Matthias Schaefer, Sven Claessens
  • Publication number: 20180215855
    Abstract: A method for making a copolymer polyol includes (a) forming a pre-compounded thermoplastic polymeric composition by compounding from 10 wt % to 90 wt % of a solid functional additive component with from 10 wt % to 90 wt % of a polystyrene component, (b) melting the pre-compounded thermoplastic polymeric composition to form a melted thermoplastic polymeric composition, (c) combining the melted thermoplastic polymeric composition with a carrier polyol component in the presence of a stabilizer component to form a pre-mixture that includes the pre-compounded thermoplastic polymeric composition dispersed within a continuous phase of the carrier polyol component, and (d) cooling the pre-mixture to form the copolymer polyol.
    Type: Application
    Filed: September 7, 2016
    Publication date: August 2, 2018
    Applicant: Dow Global Technologies LLC
    Inventors: Hanno R. Van der Wal, Paul Cookson, Francois M. Casati, Antoon De Smet, Sven Claessens, Prashant Tatake, Bart Noordover, Brian Anthony, Jozef Van Dun
  • Patent number: 9994701
    Abstract: Polymer polyols are made by polymerizing an ethylenically unsaturated monomer in a continuous polyol phase. The polymerization is stabilized with a macromer or a pre-formed polymer made by polymerizing or copolymerizing the macromer. The macromer is a random polymer of propylene oxide and ethylene oxide in defined ratios, which also contains polymerization carbon-carbon double or triple bond. Polymer polyols made in the process exhibit little viscosity rise when blended with water. Flexible polyurethane foam made from the polymer polyol exhibits excellent hardness, have good surface characteristics and, when pigmented, exhibit good, uniform coloration.
    Type: Grant
    Filed: September 23, 2013
    Date of Patent: June 12, 2018
    Assignee: Dow Global Technologies LLC
    Inventors: Ricco B. Borella, Sven Claessens, Jean-Paul Masy, Stijn De Loos
  • Publication number: 20180046076
    Abstract: A three-dimensional printing photocurable composition includes from 20 wt % to 70 wt % of an urethane acrylate component, from 20 wt % to 60 wt % of a multifunctional epoxide component, from 1 wt % to 15 wt % of a monomer component, and from 1 wt % to 8 wt % of a photoinitiator component, based on the total weight of the composition. The urethane acrylate component includes the capping reaction product of an acrylate and an isocyanate terminated prepolymer and the isocyanate-terminated prepolymer is the reaction product of a polyisocyanate and at least one polyol having a molecular weight of at least 3000 g/mol. The multifunctional epoxide component includes one or more multifunctional epoxides. The monomer component includes at least one of a multifunctional acrylate monomer and a multifunctional vinyl ether monomer.
    Type: Application
    Filed: February 25, 2016
    Publication date: February 15, 2018
    Inventors: Christopher S. Letko, William H. Heath, Nathan Wilmot, Sven Claessens, William L. Heaner, IV, Adam C. Colson, Stephen W. King, John G. Pendergast, Jr.
  • Patent number: 9873758
    Abstract: A polyurethane reaction system includes an isocyanate component having at least one polyisocyanate and an isocyanate-reactive component having a storage stable polyol component that is a single phase liquid mixture at 23° C. including a first polyether polyol and a second polyether polyol. The first polyether polyol is included in an amount from 20 wt % to 90 wt %, based on total weight of the polyol component, is a glycol based polyoxypropylene-polyoxyethylene polyether polyol having number average molecular weight from 1500 g/mol to 1975 g/mol, and has a polyoxyethylene content from 26 wt % and 34 wt % based on a total weight of the first polyether polyol. The second polyether polyol is included in an amount from 10 wt % to 80 wt %, based on total weight of the polyol component, has a number average molecular weight from 750 g/mol to 4000 g/mol, and has a melting point higher than 23° C.
    Type: Grant
    Filed: November 25, 2014
    Date of Patent: January 23, 2018
    Inventors: Sven Claessens, Justin M. Virgili, Antoon De Smet, Yme Braaksma, Mark F. Sonnenschein, Benjamin L. Wendt
  • Publication number: 20160264712
    Abstract: A polyurethane reaction system includes an isocyanate component having at least one polyisocyanate and an isocyanate-reactive component having a storage stable polyol component that is a single phase liquid mixture at 23° C. including a first polyether polyol and a second polyether polyol. The first polyether polyol is included in an amount from 20 wt % to 90 wt %, based on total weight of the polyol component, is a glycol based polyoxypropylene-polyoxyethylene polyether polyol having number average molecular weight from 1500 g/mol to 1975 g/mol, and has a polyoxyethylene content from 26 wt % and 34 wt % based on a total weight of the first polyether polyol. The second polyether polyol is included in an amount from 10 wt % to 80 wt %, based on total weight of the polyol component, has a number average molecular weight from 750 g/mol to 4000 g/mol, and has a melting point higher than 23° C.
    Type: Application
    Filed: November 25, 2014
    Publication date: September 15, 2016
    Inventors: Sven Claessens, Justin M. Virgili, Antoon De Smet, Yme Braaksma, Mark F. Sonnenschein, Benjamin L. Wendt
  • Publication number: 20150274952
    Abstract: Polymer polyols are made by polymerizing an ethylenically unsaturated monomer in a continuous polyol phase. The polymerization is stabilized with a macromer or a pre-formed polymer made by polymerizing or copolymerizing the macromer. The macromer is a random polymer of propylene oxide and ethylene oxide in defined ratios, which also contains polymerization carbon-carbon double or triple bond. Polymer polyols made in the process exhibit little viscosity rise when blended with water. Flexible polyurethane foam made from the polymer polyol exhibits excellent hardness, have good surface characteristics and, when pigmented, exhibit good, uniform coloration.
    Type: Application
    Filed: September 23, 2013
    Publication date: October 1, 2015
    Inventors: Ricco B. Borella, Sven Claessens, Jean-Paul Masy, Stijn De Loos