Abstract: A traffic management system for controlling an AGV includes a sensor arranged proximate to an intersection between first and second passages in a logistics facility. The sensor transmits sensing beams into the second passage to detect presence of a vehicle in the second passage. The sensor transmits sensor signals based on the presence of the vehicle in the second passage. The traffic management system includes a traffic controller receiving the sensor signals and communicating with the AGV causing the AGV to stop at a stopping location in the first passage and restrict movement of the AGV into the second passage when the object is detected.

Abstract: A robotic labeling system includes a package locating system and a package identification system identifying a package orientation. The robotic labeling system includes a label application system having first and second label printers and first and second label applicators. The label printers are both capable of printing a shipping label and a customer specific label. The first label applicator applies a first label (either the shipping label or the customer specific label) to a first side of the package while the second label applicator applies a second label (other of the shipping label or the customer specific label) to a second side of the package different than the first side. The printing and application of the labels is based on the orientation of the package.

Abstract: A robotic labeling system includes a package locating system for locating a package at a labeling station and a package identification system having a scanning device configured to scan an identification tag on the package to identify the package. The package identification system has a package measurement module configured to determine at least one dimension of the package and a package orientation module configured to determine an orientation of the package in the labeling station. The robotic labeling system includes a label application system including a label printer printing a label for the package based on an identity of the package determined by the scanning device and a label applicator operated to apply the label based on a measurement input from the package measurement module and based on an orientation input from the package orientation module.

Abstract: A robotic labeling system includes a package locating system and a package identification system identifying a package orientation. The robotic labeling system includes a label application system having first and second label printers and first and second label applicators. The label printers are both capable of printing a shipping label and a customer specific label. The first label applicator applies a first label (either the shipping label or the customer specific label) to a first side of the package while the second label applicator applies a second label (other of the shipping label or the customer specific label) to a second side of the package different than the first side. The printing and application of the labels is based on the orientation of the package.

Abstract: A vehicle control device for an AGV includes a call box having a user interface and a manual activation element at the user interface accessible to a user. The manual activation element generates a manual call signal. The vehicle control device includes an automated activation element operably coupled to a sensor and receiving a sensor signal from the sensor. The automated activation element generates an automated call signal based on the sensor signal without user intervention. The vehicle control device includes a communication device held by the call box that receives the manual call signal and receiving the automated call signal and communicates with the AGV to trigger operation of the AGV based on both the manual call signal and the automated call signal.

Abstract: A stamping strip manufacturing system comprises a stamping machine forming terminals in a strip by stamping, a supply reel around which the strip to be stamped is wound for supplying the strip to be stamped to the stamping machine, and a recovery reel around which the stamped strip is wound for recovering the stamped strip. The system further includes an autonomous mobile robot on which a cutting tool and a welding tool are mounted. The autonomous mobile robot is adapted to cut off an unqualified strip segment of the stamped strip having an unqualified terminal by operating the cutting tool, and to weld two cut ends of the cut strip to each other by operating the welding tool.

Abstract: A stamping strip manufacturing system comprises a stamping machine forming terminals in a strip by stamping. A supply reel around which a strip to be stamped is wound supplies the strip to be stamped to the stamping machine, and a recovery reel around which the stamped strip is wound recovers the stamped strip. A strip cutting and welding device of the system cuts off an unqualified strip segment of the strip having an unqualified terminal and welds two cut ends of the cut strip to each other.

Abstract: A stamping strip reel replacing system includes an autonomous mobile robot and an automatic guide vehicle. The autonomous mobile robot is adapted to autonomously move to a position where a reel driving shaft for mounting the reel is located, and includes a grabbing tool for grabbing the reel. The automatic guide vehicle moves together with the autonomous mobile robot, and carries an empty reel wound with no stamping strip. The autonomous mobile robot is further adapted to unload a full reel wound with the stamping strip from the reel driving shaft and place the unloaded full reel onto the automatic guide vehicle by operating the grabbing tool. The autonomous mobile robot is further adapted to grab the empty reel from the automatic guide vehicle and mount the grabbed empty reel onto the reel driving shaft by operating the grabbing tool.

Abstract: A method is provided for automatically calibrating a camera-robot system having tool offsets.

Abstract: An autonomous mobile vehicle includes an AGV having a base, a motor coupled to the base, a wheel driven by the motor for moving the AGV, a battery coupled to the motor to power the motor, and an AGV controller for controlling movement of the AGV. The autonomous mobile vehicle includes a platform assembly coupled to the base. The platform assembly includes a frame defining a cavity and a support plate supported by the frame configured to support a collaborative manipulator. The platform assembly includes a collaborative manipulator controller received in the cavity configured to be operably coupled to the collaborative manipulator to actuate the collaborative manipulator in accordance with a control scheme. The platform assembly includes a safety controller received in the cavity electrically coupled to the battery of the AGV to control a power supply to the collaborative manipulator controller.

Abstract: An autonomous mobile vehicle includes an automatic guided vehicle (AGV), a platform assembly coupled to the AGV, and a collaborative manipulator mounted to a support plate of the platform assembly. A safety sensor is coupled to the collaborative manipulator and includes a first proximity sensor fixed relative to the support plate and a second proximity sensor coupled to the collaborative manipulator proximate to a gripper of the collaborative manipulator and movable with an arm of the collaborative manipulator. The safety sensor determines when the gripper is located at a home position proximate to the support plate by detecting the second proximity sensor in proximity to the first proximity sensor.

Abstract: An autonomous mobile vehicle system includes machines at different locations within a facility processing parts, a docking station within the facility, an autonomous mobile vehicle movable within the facility between the machines and the docking station, and a system control module for guiding the autonomous mobile vehicle within the facility between the machines and the docking station. The system control module includes a system communication module communicatively coupled to the autonomous mobile vehicle. The system control module includes a system controller including one or more processors configured to control operation of the autonomous mobile vehicle.

Abstract: A gripper head for use in gripping a seal and positioning the seal in an electrical terminal. The gripper head has a mounting section, a compliant section and a gripping section. The compliant section extends from the mounting section. The compliant section has compliant legs having fixed ends proximate the mounting section and free ends. The compliant legs are spaced apart by compliant section slots. The gripping section extends from the compliant section. The gripping section has gripping legs which extend from the compliant legs. The gripping legs are spaced apart by gripping section slots. As the gripper head is moved into engagement with the seal, the gripping legs and the compliant legs are resiliently deformed causing the compliant legs and the gripping legs to apply a force to the seal to retain the seal on the gripping section of the gripper head.

Abstract: A method is provided for automatically calibrating a camera-robot system having tool offsets.

Abstract: A gripper head for use in gripping a seal and positioning the seal in an electrical terminal. The gripper head has a mounting section, a compliant section and a gripping section. The compliant section extends from the mounting section. The compliant section has compliant legs having fixed ends proximate the mounting section and free ends. The compliant legs are spaced apart by compliant section slots. The gripping section extends from the compliant section. The gripping section has gripping legs which extend from the compliant legs. The gripping legs are spaced apart by gripping section slots. As the gripper head is moved into engagement with the seal, the gripping legs and the compliant legs are resiliently deformed causing the compliant legs and the gripping legs to apply a force to the seal to retain the seal on the gripping section of the gripper head.

Abstract: A gripper head and method for use to pick up and securely hold an electrical component. Gripper arms move between a gripper jaw first position in which the gripper arms are spaced from the electrical component and a gripper jaw second position in which the gripper arms engage the electrical component to prevent the electrical component from moving in a direction transverse to a longitudinal axis of the gripper head. A securing plate moves between a securing plate first position in which the securing plate is spaced from the electrical component and a securing plate second position in which the securing plate and the securing projection engage the electrical component to prevent the electrical component from moving in a direction in line with the longitudinal axis of the gripper head and rotationally about the longitudinal axis.

Abstract: A robotic gripper mechanism has a housing, a gripper arm and a retention projection. The gripper arm extends from the housing. The gripper arm has a gripper finger provided at a distal end thereof. The retention projection is provided on the housing and cooperates with the gripper arm to exert a retention force on the gripper arm. Wherein when an external force is applied to the gripper finger in a direction which is parallel to a longitudinal axis of the housing, the gripper arm will move relative to the housing if the external force is greater than the retention force.

Abstract: A gripper mechanism for use with a robotic positioning system. The gripper mechanism includes a housing, a gripper arm and a retention projection. The gripper arm extends from the housing. The gripper arm has a gripper finger provided at a distal end thereof The retention projection is provided on the housing and cooperates with the gripper arm to exert a retention force on the gripper arm. Wherein when an external force is applied to the gripper finger in a direction which is parallel to a longitudinal axis of the housing, the gripper arm will move relative to the housing if the external force is greater than the retention force.