Abstract: There are provided high melting point metal or alloy powder atomization manufacturing processes comprising providing a melt of the high melting point metal or alloy through a feed tube; diverting the melt at a diverting angle with respect to a central axis of the feed tube to obtain a diverted melt; directing the diverted melt to an atomization area; and providing at least one atomization gas stream to the atomization area. The atomization process can be carried out in the presence of water within an atomization chamber used for the atomization process.

Abstract: Atomization processes for manufacturing a metal powder or an alloy powder having a melting point comprising of about 50° Celsius to about 500° Celsius are provided herein. In at least one embodiment, the processes comprise providing a melt of a metal or an alloy having said melting point of about 50° Celsius to about 500° Celsius through a feed tube; diverting the melt at a diverting angle with respect to a central axis of the feed tube to obtain a diverted melt; directing the diverted melt to an atomization area; and providing at least one atomization gas stream to the atomization area. The atomization process can be carried out in the presence of water within an atomization chamber used for the atomization process. In at least one embodiment, the processes provide a distribution of powder with an average particle diameter under 20 microns with geometric standard deviation of lower than about 2.0.

Abstract: There are provided high melting point metal or alloy powder atomization manufacturing processes comprising providing a melt of the high melting point metal or alloy through a feed tube; diverting the melt at a diverting angle with respect to a central axis of the feed tube to obtain a diverted melt; directing the diverted melt to an atomization area; and providing at least one atomization gas stream to the atomization area. The atomization process can be carried out in the presence of water within an atomization chamber used for the atomization process.

Abstract: There are provided high melting point metal or alloy powder atomization manufacturing processes comprising providing a melt of the high melting point metal or alloy through a feed tube; diverting the melt at a diverting angle with respect to a central axis of the feed tube to obtain a diverted melt; directing the diverted melt to an atomization area; and providing at least one atomization gas stream to the atomization area. The atomization process can be carried out in the presence of water within an atomization chamber used for the atomization process.

Abstract: A particulate composite lubricant for powder metallurgy is provided. It includes: first discrete particles comprising Montan acid ester wax and at least one fatty amide wax including at least one of: a fatty primary monoamide wax and a fatty bisamide wax. In another embodiment, the particulate composite lubricant for powder metallurgy includes first discrete particles comprising Montan acid ester wax and second discrete particles comprising an organic, metal-free pulverulent lubricant selected from the group consisting of fatty bisamide waxes, fatty monoamide waxes, glycerides, Montan acid ester waxes, paraffin wax, polyolefines, polyamides, polyesters, and mixtures thereof, wherein the particulate composite lubricant comprises at least one fatty amide wax including at least one of a fatty monoamide wax and a fatty bisamide wax.

Abstract: There are provided high melting point metal or alloy powder atomization manufacturing processes comprising providing a melt of the high melting point metal or alloy through a feed tube; diverting the melt at a diverting angle with respect to a central axis of the feed tube to obtain a diverted melt; directing the diverted melt to an atomization area; and providing at least one atomization gas stream to the atomization area. The atomization process can be carried out in the presence of water within an atomization chamber used for the atomization process.

Abstract: Atomization processes for manufacturing a metal powder or an alloy powder having a melting point comprising of about 50° Celsius to about 500° Celsius are provided herein. In at least one embodiment, the processes comprise providing a melt of a metal or an alloy having said melting point of about 50° Celsius to about 500° Celsius through a feed tube; diverting the melt at a diverting angle with respect to a central axis of the feed tube to obtain a diverted melt; directing the diverted melt to an atomization area; and providing at least one atomization gas stream to the atomization area. The atomization process can be carried out in the presence of water within an atomization chamber used for the atomization process. In at least one embodiment, the processes provide a distribution of powder with an average particle diameter under 20 microns with geometric standard deviation of lower than about 2.0.

Abstract: Atomization processes for manufacturing a metal powder or an alloy powder having a melting point comprising of about 50° Celsius to about 500° Celsius are provided herein. In at least one embodiment, the processes comprise providing a melt of a metal or an alloy having said melting point of about 50° Celsius to about 500° Celsius through a feed tube; diverting the melt at a diverting angle with respect to a central axis of the feed tube to obtain a diverted melt; directing the diverted melt to an atomization area; and providing at least one atomization gas stream to the atomization area. The atomization process can be carried out in the presence of water within an atomization chamber used for the atomization process. In at least one embodiment, the processes provide a distribution of powder with an average particle diameter under 20 microns with geometric standard deviation of lower than about 2.0.

Abstract: Atomization processes for manufacturing a metal powder or an alloy powder having a melting point comprising of about 50° Celsius to about 500° Celsius are provided herein. In at least one embodiment, the processes comprise providing a melt of a metal or an alloy having said melting point of about 50° Celsius to about 500° Celsius through a feed tube; diverting the melt at a diverting angle with respect to a central axis of the feed tube to obtain a diverted melt; directing the diverted melt to an atomization area; and providing at least one atomization gas stream to the atomization area. The atomization process can be carried out in the presence of water within an atomization chamber used for the atomization process. In at least one embodiment, the processes provide a distribution of powder with an average particle diameter under 20 microns with geometric standard deviation of lower than about 2.0.

Abstract: A particulate composite lubricant for powder metallurgy is provided. It includes: first discrete particles comprising Montan acid ester wax and at least one fatty amide wax including at least one of: a fatty primary monoamide wax and a fatty bisamide wax. In another embodiment, the particulate composite lubricant for powder metallurgy includes first discrete particles comprising Montan acid ester wax and second discrete particles comprising an organic, metal-free pulverulent lubricant selected from the group consisting of fatty bisamide waxes, fatty monoamide waxes, glycerides, Montan acid ester waxes, paraffin wax, polyolefines, polyamides, polyesters, and mixtures thereof, wherein the particulate composite lubricant comprises at least one fatty amide wax including at least one of a fatty monoamide wax and a fatty bisamide wax.

Abstract: A particulate composite lubricant for powder metallurgy comprises: first discrete particles comprising at least about 90 wt % of a fatty primary monoamide wax, being substantially free of fatty bisamide wax, and being at least partially coated with metal oxide nanoparticles and second metal-stearate free discrete particles comprising a fatty bisamide wax. A particulate composite lubricant for powder metallurgy can comprise: a Montan acid ester wax and at least one fatty amide wax comprising at least one of a fatty monoamide wax and a fatty bisamide wax.

Abstract: A particulate composite lubricant for powder metallurgy comprises: first discrete particles comprising at least about 90 wt % of a fatty primary monoamide wax, being substantially free of fatty bisamide wax, and being at least partially coated with metal oxide nanoparticles and second metal-stearate free discrete particles comprising a fatty bisamide wax. A particulate composite lubricant for powder metallurgy can comprise: a Montan acid ester wax and at least one fatty amide wax comprising at least one of a fatty monoamide wax and a fatty bisamide wax.

Abstract: A process for treating contaminated water in which water contaminated with a volatile organic compound is placed within a volume of iron powder granules which have been water atomized by striking a stream of molten iron with water jets and drying the resulting iron powder. The iron powder granules contain iron, carbon and oxygen, wherein carbon is contained from 0.25 to 4 wt. % and oxygen is contained from 1 to 6 wt. %. The contaminated water is passed through or contacts the iron powder granules, whereby the contaminant is remediated.

Abstract: Metal powder compositions for powder metallurgy (P/M) applications contain an oxidized high-density polyethylene as a lubricant. The compositions are suitable for either cold or warm compaction. When compacted, the compositions yield parts having relatively high density, high green strength and good surface finish.

Abstract: Metal powder compositions for powder metallurgy (P/M) applications contain a high-density polyethylene as a lubricant. The compositions are suitable for either cold or warm compaction. When compacted, the compositions yield parts having relatively high density, high green strength and good surface finish.