Patents by Inventor Syunsuke SAKAI

Syunsuke SAKAI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11903802
    Abstract: In order to prevent degradation of appearance, prevent a decrease in flexibility, and improve non-elasticity in a non-stretchable region in an elastic film stretchable structure, the invention is characterized by having an elastic film stretchable structure (20X) formed by stacking an elastic film (30) between a first sheet layer (20A) and a second sheet layer (20B), wherein a region having the elastic film stretchable structure (20X) includes a non-stretchable region (70) and a stretchable region (80) provided at least at one side of the non-stretchable region (70) in a stretching and contracting direction, the stretchable region (80) being stretchable in the stretching and contracting direction, the first sheet layer (20A) and the second sheet layer (20B) are joined via through holes (31) penetrating the elastic film (30) at the large number of sheet bond portions (40) arranged at intervals, and the non-stretchable region (70) does not have a section in which the elastic film (30) linearly continues along t
    Type: Grant
    Filed: June 22, 2020
    Date of Patent: February 20, 2024
    Assignee: DAIO PAPER CORPORATION
    Inventor: Syunsuke Sakai
  • Patent number: 11819391
    Abstract: In order to prevent degradation of appearance, prevent a decrease in flexibility, and improve non-elasticity in a non-stretchable region in an elastic film stretchable structure, the invention is characterized by having an elastic film stretchable structure (20X) formed by stacking an elastic film (30) between a first sheet layer (20A) and a second sheet layer (20B), wherein a region having the elastic film stretchable structure (20X) includes a non-stretchable region (70) and a stretchable region (80) provided at least at one side of the non-stretchable region (70) in a stretching and contracting direction, the stretchable region (80) being stretchable in the stretching and contracting direction, the first sheet layer (20A) and the second sheet layer (20B) are joined via through holes (31) penetrating the elastic film (30) at the large number of sheet bond portions (40) arranged at intervals, and the non-stretchable region (70) does not have a section in which the elastic film (30) linearly continues along t
    Type: Grant
    Filed: June 22, 2020
    Date of Patent: November 21, 2023
    Assignee: DAIO PAPER CORPORATION
    Inventor: Syunsuke Sakai
  • Patent number: 11771602
    Abstract: In order to prevent degradation of appearance, prevent a decrease in flexibility, and improve non-elasticity in a non-stretchable region in an elastic film stretchable structure, the invention is characterized by having an elastic film stretchable structure (20X) formed by stacking an elastic film (30) between a first sheet layer (20A) and a second sheet layer (20B), wherein a region having the elastic film stretchable structure (20X) includes a non-stretchable region (70) and a stretchable region (80) provided at least at one side of the non-stretchable region (70) in a stretching and contracting direction, the stretchable region (80) being stretchable in the stretching and contracting direction, the first sheet layer (20A) and the second sheet layer (20B) are joined via through holes (31) penetrating the elastic film (30) at the large number of sheet bond portions (40) arranged at intervals, and the non-stretchable region (70) does not have a section in which the elastic film (30) linearly continues along t
    Type: Grant
    Filed: June 22, 2020
    Date of Patent: October 3, 2023
    Assignee: DAIO PAPER CORPORATION
    Inventor: Syunsuke Sakai
  • Patent number: 11760035
    Abstract: An elastic member which has low stretching stress in a stretchable direction in a stretchable structure of an elastic sheet and is excellent in a feeling of wearing in the case of being applied to an absorbent article. An elastic sheet stretchable structure is provide in which an elastic film is stacked between a first sheet layer having air permeability and a second sheet layer having air permeability, and the first sheet layer and the second sheet layer are bonded through joint holes penetrating the elastic film at a plurality of sheet joined portions arranged at intervals. The joined portions have first joined portions and second joined portions, a plurality of rows of the first joined portions is formed at intervals in a stretchable direction, and rows of the second joined portions having a short length are formed between the rows of the first joined portions.
    Type: Grant
    Filed: August 24, 2018
    Date of Patent: September 19, 2023
    Assignee: Daio Paper Corporation
    Inventor: Syunsuke Sakai
  • Patent number: 11529266
    Abstract: An elastic sheet stretchable structure in which a first sheet layer and a second sheet layer are bonded through joint holes penetrating an elastic film at a plurality of sheet joined portions arranged at intervals is included. Joined portion groups in the stretchable region are in a relationship of intersecting a stretchable direction line at respective positions in an orthogonal direction or in a relationship of not intersecting the stretchable direction line at a separation width of 0.5 mm or less in the orthogonal direction of the stretchable direction line. The joined portion groups are in a relationship of not intersecting an oblique line at a predetermined separation width in the orthogonal direction in an oblique line group of oblique lines q in the orthogonal direction intersecting the stretchable direction line within an angle range ? of 45 degrees or less.
    Type: Grant
    Filed: September 25, 2018
    Date of Patent: December 20, 2022
    Assignee: Daio Paper Corporation
    Inventors: Arika Tsunoda, Syunsuke Sakai
  • Publication number: 20220313496
    Abstract: Ultrasonic welding is performed by passing a first sheet layer, a second sheet layer, and an elastic film interposed therebetween in a stretched state in a machine direction between an anvil roll having a large number of protrusions and an ultrasonic horn. The anvil roll includes a region having the protrusions and in the region. A site, in which welding is performed by one ultrasonic horn, has a portion in which an area rate of the protrusions changes in a roll circumferential direction and a roll length direction. A difference between a maximum value and a minimum value in a change of the area rate of the protrusions in the roll circumferential direction is 4.5% or less, and a difference between a maximum value and a minimum value in a change of the area rate of the protrusions in the roll length direction is 1.5% or less.
    Type: Application
    Filed: April 11, 2022
    Publication date: October 6, 2022
    Applicant: Daio Paper Corporation
    Inventor: Syunsuke Sakai
  • Patent number: 11331222
    Abstract: Ultrasonic welding is performed by passing a first sheet layer, a second sheet layer, and an elastic film interposed therebetween in a stretched state in a machine direction between an anvil roll having a large number of protrusions and an ultrasonic horn. The anvil roll includes a region having the protrusions and in the region. A site, in which welding is performed by one ultrasonic horn, has a portion in which an area rate of the protrusions changes in a roll circumferential direction and a roll length direction. A difference between a maximum value and a minimum value in a change of the area rate of the protrusions in the roll circumferential direction is 4.5% or less, and a difference between a maximum value and a minimum value in a change of the area rate of the protrusions in the roll length direction is 1.5% or less.
    Type: Grant
    Filed: February 24, 2017
    Date of Patent: May 17, 2022
    Assignee: Daio Paper Corporation
    Inventor: Syunsuke Sakai
  • Publication number: 20210069029
    Abstract: To prevent or suppress the occurrence of tearing of an elastic film between stretchable regions in an elastic sheet stretchable structure. An elastic sheet stretchable structure is provided, in which an elastic film is laminated between a first sheet layer having air permeability and a second sheet layer having air permeability, and the first sheet layer and the second sheet layer are bonded at a large number of sheet bonded portions arranged at intervals. At the boundary between a first stretchable region and a second stretchable region, a separation distance Px in an elastic limit elongation state between a bonded portion located on a side of the boundary of the first stretchable region in a stretchable direction and a bonded portion located on a side of the boundary of the second stretchable region in a stretchable direction is 10 mm or less.
    Type: Application
    Filed: March 11, 2019
    Publication date: March 11, 2021
    Applicant: Daio Paper Corporation
    Inventor: Syunsuke Sakai
  • Publication number: 20200397625
    Abstract: In order to prevent degradation of appearance, prevent a decrease in flexibility, and improve non-elasticity in a non-stretchable region in an elastic film stretchable structure, the invention is characterized by having an elastic film stretchable structure (20X) formed by stacking an elastic film (30) between a first sheet layer (20A) and a second sheet layer (20B), wherein a region having the elastic film stretchable structure (20X) includes a non-stretchable region (70) and a stretchable region (80) provided at least at one side of the non-stretchable region (70) in a stretching and contracting direction, the stretchable region (80) being stretchable in the stretching and contracting direction, the first sheet layer (20A) and the second sheet layer (20B) are joined via through holes (31) penetrating the elastic film (30) at the large number of sheet bond portions (40) arranged at intervals, and the non-stretchable region (70) does not have a section in which the elastic film (30) linearly continues along t
    Type: Application
    Filed: June 22, 2020
    Publication date: December 24, 2020
    Inventor: Syunsuke SAKAI
  • Publication number: 20200397626
    Abstract: In order to prevent degradation of appearance, prevent a decrease in flexibility, and improve non-elasticity in a non-stretchable region in an elastic film stretchable structure, the invention is characterized by having an elastic film stretchable structure (20X) formed by stacking an elastic film (30) between a first sheet layer (20A) and a second sheet layer (20B), wherein a region having the elastic film stretchable structure (20X) includes a non-stretchable region (70) and a stretchable region (80) provided at least at one side of the non-stretchable region (70) in a stretching and contracting direction, the stretchable region (80) being stretchable in the stretching and contracting direction, the first sheet layer (20A) and the second sheet layer (20B) are joined via through holes (31) penetrating the elastic film (30) at the large number of sheet bond portions (40) arranged at intervals, and the non-stretchable region (70) does not have a section in which the elastic film (30) linearly continues along t
    Type: Application
    Filed: June 22, 2020
    Publication date: December 24, 2020
    Inventor: Syunsuke SAKAI
  • Publication number: 20200383841
    Abstract: In order to prevent degradation of appearance, prevent a decrease in flexibility, and improve non-elasticity in a non-stretchable region in an elastic film stretchable structure, the invention is characterized by having an elastic film stretchable structure (20X) formed by stacking an elastic film (30) between a first sheet layer (20A) and a second sheet layer (20B), wherein a region having the elastic film stretchable structure (20X) includes a non-stretchable region (70) and a stretchable region (80) provided at least at one side of the non-stretchable region (70) in a stretching and contracting direction, the stretchable region (80) being stretchable in the stretching and contracting direction, the first sheet layer (20A) and the second sheet layer (20B) are joined via through holes (31) penetrating the elastic film (30) at the large number of sheet bond portions (40) arranged at intervals, and the non-stretchable region (70) does not have a section in which the elastic film (30) linearly continues along t
    Type: Application
    Filed: June 22, 2020
    Publication date: December 10, 2020
    Inventor: Syunsuke SAKAI
  • Patent number: 10849797
    Abstract: In order to prevent degradation of appearance, prevent a decrease in flexibility, and improve non-elasticity in a non-stretchable region in an elastic film stretchable structure, the invention is characterized by having an elastic film stretchable structure (20X) formed by stacking an elastic film (30) between a first sheet layer (20A) and a second sheet layer (20B), wherein a region having the elastic film stretchable structure (20X) includes a non-stretchable region (70) and a stretchable region (80) provided at least at one side of the non-stretchable region (70) in a stretching and contracting direction, the stretchable region (80) being stretchable in the stretching and contracting direction, the first sheet layer (20A) and the second sheet layer (20B) are joined via through holes (31) penetrating the elastic film (30) at the large number of sheet bond portions (40) arranged at intervals, and the non-stretchable region (70) does not have a section in which the elastic film (30) linearly continues along t
    Type: Grant
    Filed: January 29, 2016
    Date of Patent: December 1, 2020
    Assignee: Daio Paper Corporation
    Inventor: Syunsuke Sakai
  • Publication number: 20200368077
    Abstract: An elastic member has an elastic sheet stretchable structure in which an elastic sheet is interposed between a first sheet layer made of a nonwoven fabric and a second sheet layer made of a nonwoven fabric. The first sheet layer and the second sheet layer are welded through joint holes penetrating the elastic sheet at a plurality of sheet joined portions arranged at intervals, in which a region having the elastic sheet stretchable structure includes sheet joined portions having different shapes. In the sheet joined portions in the region having the elastic sheet stretchable structure, a reference bonding diameter ? is 0.2 mm or more, a maximum value of the reference bonding diameter ? is 1 to 3 times a minimum value thereof, and a circumference length is 1 to 15 times a length of a circumference of a circle whose diameter is the reference bonding diameter ?.
    Type: Application
    Filed: September 25, 2018
    Publication date: November 26, 2020
    Applicant: Daio Paper Corporation
    Inventor: Syunsuke Sakai
  • Publication number: 20200214904
    Abstract: An elastic sheet stretchable structure in which a first sheet layer and a second sheet layer are bonded through joint holes penetrating an elastic film at a plurality of sheet joined portions arranged at intervals is included. Joined portion groups in the stretchable region are in a relationship of intersecting a stretchable direction line at respective positions in an orthogonal direction or in a relationship of not intersecting the stretchable direction line at a separation width of 0.5 mm or less in the orthogonal direction of the stretchable direction line. The joined portion groups are in a relationship of not intersecting an oblique line at a predetermined separation width in the orthogonal direction in an oblique line group of oblique lines q in the orthogonal direction intersecting the stretchable direction line within an angle range ? of 45 degrees or less.
    Type: Application
    Filed: September 25, 2018
    Publication date: July 9, 2020
    Applicant: Daio Paper Corporation
    Inventors: Arika Tsunoda, Syunsuke Sakai
  • Publication number: 20200214363
    Abstract: An elastic member which has low stretching stress in a stretchable direction in a stretchable structure of an elastic sheet and is excellent in a feeling of wearing in the case of being applied to an absorbent article. An elastic sheet stretchable structure is provide in which an elastic film is stacked between a first sheet layer having air permeability and a second sheet layer having air permeability, and the first sheet layer and the second sheet layer are bonded through joint holes penetrating the elastic film at a plurality of sheet joined portions arranged at intervals. The joined portions have first joined portions and second joined portions, a plurality of rows of the first joined portions is formed at intervals in a stretchable direction, and rows of the second joined portions having a short length are formed between the rows of the first joined portions.
    Type: Application
    Filed: August 24, 2018
    Publication date: July 9, 2020
    Applicant: Daio Paper Corporation
    Inventor: Syunsuke Sakai
  • Publication number: 20200214362
    Abstract: In an elastic member, a first sheet layer and a second sheet layer are formed of a material having translucency. An elastic sheet can be visually recognized through the first sheet layer and the second sheet layer. First non-joint bands linearly continuous along a first direction intersecting an stretchable direction at an acute angle are repeatedly present at intervals in a direction orthogonal to the first direction as non-joint bands in which a portion not having sheet joined portions is continuous in an unfolded state in a stretchable region. Sheet joined portions and joint holes are provided at intervals between adjacent first non-joint bands in the stretchable region. A unit structure including a plurality of first non-joint bands having different first widths determined as widths in the direction orthogonal to the first direction is repeatedly present in the direction orthogonal to the first direction in the stretchable region.
    Type: Application
    Filed: September 25, 2018
    Publication date: July 9, 2020
    Applicant: Daio Paper Corporation
    Inventor: Syunsuke SAKAI
  • Publication number: 20200214905
    Abstract: A member that exhibits a complicated appearance without monotonous contraction wrinkles and has excellent appeal to consumers when the member is applied to an absorbent article. A third joined portion row is formed between a first joined portion row A1 and a second joined portion row adjacent to each other, and an interval of at least a part of the third joined portion row in the alignment direction is longer than an interval S1 of the first joined portion row and the interval of the second joined portion row in the alignment direction.
    Type: Application
    Filed: September 25, 2018
    Publication date: July 9, 2020
    Applicant: Daio Paper Corporation
    Inventor: Syunsuke Sakai
  • Publication number: 20190083323
    Abstract: Ultrasonic welding is performed by passing a first sheet layer, a second sheet layer, and an elastic film interposed therebetween in a stretched state in a machine direction between an anvil roll having a large number of protrusions and an ultrasonic horn. The anvil roll includes a region having the protrusions and in the region. A site, in which welding is performed by one ultrasonic horn, has a portion in which an area rate of the protrusions changes in a roll circumferential direction and a roll length direction. A difference between a maximum value and a minimum value in a change of the area rate of the protrusions in the roll circumferential direction is 4.5% or less, and a difference between a maximum value and a minimum value in a change of the area rate of the protrusions in the roll length direction is 1.5% or less.
    Type: Application
    Filed: February 24, 2017
    Publication date: March 21, 2019
    Applicant: Daio Paper Corporation
    Inventor: Syunsuke Sakai
  • Publication number: 20180014984
    Abstract: In order to prevent degradation of appearance, prevent a decrease in flexibility, and improve non-elasticity in a non-stretchable region in an elastic film stretchable structure, the invention is characterized by having an elastic film stretchable structure (20X) formed by stacking an elastic film (30) between a first sheet layer (20A) and a second sheet layer (20B), wherein a region having the elastic film stretchable structure (20X) includes a non-stretchable region (70) and a stretchable region (80) provided at least at one side of the non-stretchable region (70) in a stretching and contracting direction, the stretchable region (80) being stretchable in the stretching and contracting direction, the first sheet layer (20A) and the second sheet layer (20B) are joined via through holes (31) penetrating the elastic film (30) at the large number of sheet bond portions (40) arranged at intervals, and the non-stretchable region (70) does not have a section in which the elastic film (30) linearly continues along t
    Type: Application
    Filed: January 29, 2016
    Publication date: January 18, 2018
    Inventor: Syunsuke SAKAI