Patents by Inventor Syuuichi Hazama
Syuuichi Hazama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 7422426Abstract: The present invention provides an injection molding method which intends to lower a mold clamping force in view of both of a projected area of a molded article and an injection pressure, and contributes to an energy saving and a reduction in a cost of equipment and a manufacturing cost. In a cavity (13) formed in a metal mold (5) for an injection molding, there are arranged a first gate (21) injecting a first molten resin (101) anteceding in one end side (a charging start side) in a longitudinal direction, and a second gate (22) injecting a second molten resin (102) following in another end side (a charging finish side). The second molten resin (102) is newly injected from the second gate (22) before a fluid head portion of the first molten resin (101) injected from the first gate (21) reaches a position of the second gate (22).Type: GrantFiled: February 14, 2006Date of Patent: September 9, 2008Assignee: Daiwa Kasei Indsutry Co., Ltd.Inventors: Toshi Saeki, Makoto Suzuki, Katsumasa Isogai, Kazuhiro Hanai, Syuuichi Hazama
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Patent number: 7338627Abstract: The present invention provides an injection molding method which intends to lower a mold clamping force in view of both of a projected area of a molded article and an injection pressure, and contributes to an energy saving and a reduction in a cost of equipment and a manufacturing cost. In a cavity (13) formed in a metal mold (5) for an injection molding, there are arranged a first gate (21) injecting a first molten resin (101) anteceding in one end side (a charging start side) in a longitudinal direction, and a second gate (22) injecting a second molten resin (102) following in another end side (a charging finish side). The second molten resin (102) is newly injected from the second gate (22) before a fluid head portion of the first molten resin (101) injected from the first gate (21) reaches a position of the second gate (22).Type: GrantFiled: August 4, 2003Date of Patent: March 4, 2008Assignee: Daiwa Kasei Industry Co., Ltd.Inventors: Toshi Saeki, Makoto Suzuki, Katsumasa Isogai, Kazuhiro Hanai, Syuuichi Hazama
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Patent number: 7244117Abstract: An injection molding apparatus used comprises a molten resin injector 15 for injecting a molten resin, and a die 12 connected to the molten resin injector and communicating with the molten resin injector so that the molten resin is injected into the die. A cavity having a prescribed shape is formed within the die in order to mold the injected molten resin into the prescribed shape. An opening of the die for guiding the molten resin to the outside is blocked so as to confine a molding object as an object for molding the resin member. A plate member 10 as a molding object is compressed onto the die 12, and the molten resin is injected into the die while compressing the molding object. The molten resin is adhered on the molding object by being guided from the opening, and a solidified resin member comprising the solidified molten resin is bonded on the surface of the molding object. Consequently, the resin member having a prescribed shape is readily and promptly formed on the surface of the molding object.Type: GrantFiled: April 1, 2002Date of Patent: July 17, 2007Assignees: Daiwa Kasei Industry Co., Ltd., Toyota Jidosha Kabushiki KaishaInventors: Kouji Kamiya, Toshiaki Kondoh, Syuuichi Hazama, Takanori Tanaka, Kosyun Fujiwara
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Patent number: 7156652Abstract: The invention provides a motor-driven injection molding apparatus in which an entire of the apparatus is simplified and made compact. In a motor-driven injection molding apparatus (1), a movable metal mold (12) clamped to a stationary metal mold (11) is mounted to a movable mold plate (13), and two ball screws (17, 18) for moving the movable mold plate (13) are passed through two points on opposing corners of the movable mold plate (13). End portions of the ball screws (17, 18) are set in a cantilever state, and are rotated via pulleys (55, 55) and a timing belt (56), thereby moving the movable mold plate (13). Further, the movable mold plate (13) is guided by a slide guide having a structure that a bearing unit (14) fixed to both sides of a lower portion thereof is fitted to linear rails (15, 16).Type: GrantFiled: October 3, 2003Date of Patent: January 2, 2007Assignee: Daiwa kasei Industry Co., Ltd.Inventor: Syuuichi Hazama
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Publication number: 20060141088Abstract: The present invention provides an injection molding method which intends to lower a mold clamping force in view of both of a projected area of a molded article and an injection pressure, and contributes to an energy saving and a reduction in a cost of equipment and a manufacturing cost. In a cavity (13) formed in a metal mold (5) for an injection molding, there are arranged a first gate (21) injecting a first molten resin (101) anteceding in one end side (a charging start side) in a longitudinal direction, and a second gate (22) injecting a second molten resin (102) following in another end side (a charging finish side). The second molten resin (102) is newly injected from the second gate (22) before a fluid head portion of the first molten resin (101) injected from the first gate (21) reaches a position of the second gate (22).Type: ApplicationFiled: February 14, 2006Publication date: June 29, 2006Inventors: Toshi Saeki, Makoto Suzuki, Katsumasa Isogai, Kazuhiro Hanai, Syuuichi Hazama
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Publication number: 20050074517Abstract: The invention provides a motor-driven injection molding apparatus in which an entire of the apparatus is simplified and made compact. In a motor-driven injection molding apparatus (1), a movable metal mold (12) clamped to a stationary metal mold (11) is mounted to a movable mold plate (13), and two ball screws (17, 18) for moving the movable mold plate (13) are passed through two points on opposing corners of the movable mold plate (13). End portions of the ball screws (17, 18) are set in a cantilever state, and are rotated via pulleys (55, 55) and a timing belt (56), thereby moving the movable mold plate (13). Further, the movable mold plate (13) is guided by a slide guide having a structure that a bearing unit (14) fixed to both sides of a lower portion thereof is fitted to linear rails (15, 16).Type: ApplicationFiled: October 3, 2003Publication date: April 7, 2005Inventor: Syuuichi Hazama
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Publication number: 20050012243Abstract: The present invention provides an injection molding method which intends to lower a mold clamping force in view of both of a projected area of a molded article and an injection pressure, and contributes to an energy saving and a reduction in a cost of equipment and a manufacturing cost. In a cavity (13) formed in a metal mold (5) for an injection molding, there are arranged a first gate (21) injecting a first molten resin (101) anteceding in one end side (a charging start side) in a longitudinal direction, and a second gate (22) injecting a second molten resin (102) following in another end side (a charging finish side). The second molten resin (102) is newly injected from the second gate (22) before a fluid head portion of the first molten resin (101) injected from the first gate (21) reaches a position of the second gate (22).Type: ApplicationFiled: August 4, 2003Publication date: January 20, 2005Inventors: Toshi Saeki, Makoto Suzuki, Katsumasa Isogai, Kazuhiro Hanai, Syuuichi Hazama
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Publication number: 20040101586Abstract: An injection molding apparatus used comprises a molten resin injector 15 for injecting a molten resin, and a die 12 connected to the molten resin injector and communicating with the molten resin injector so that the molten resin is injected into the die. A cavity having a prescribed shape is formed within the die in order to mold the injected molten resin into the prescribed shape. An opening of the die for guiding the molten resin to the outside is blocked so as to confine a molding object as an object for molding the resin member. A plate member 10 as a molding object is compressed onto the die 12, and the molten resin is injected into the die while compressing the molding object. The molten resin is adhered on the molding object by being guided from the opening, and a solidified resin member comprising the solidified molten resin is bonded on the surface of the molding object. Consequently, the resin member having a prescribed shape is readily and promptly formed on the surface of the molding object.Type: ApplicationFiled: September 30, 2003Publication date: May 27, 2004Inventors: Kouji Kamiya, Toshiaki Kondoh, Syuuichi Hazama, Takanori Tanaka