Patents by Inventor Syuuichi Hazama

Syuuichi Hazama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7422426
    Abstract: The present invention provides an injection molding method which intends to lower a mold clamping force in view of both of a projected area of a molded article and an injection pressure, and contributes to an energy saving and a reduction in a cost of equipment and a manufacturing cost. In a cavity (13) formed in a metal mold (5) for an injection molding, there are arranged a first gate (21) injecting a first molten resin (101) anteceding in one end side (a charging start side) in a longitudinal direction, and a second gate (22) injecting a second molten resin (102) following in another end side (a charging finish side). The second molten resin (102) is newly injected from the second gate (22) before a fluid head portion of the first molten resin (101) injected from the first gate (21) reaches a position of the second gate (22).
    Type: Grant
    Filed: February 14, 2006
    Date of Patent: September 9, 2008
    Assignee: Daiwa Kasei Indsutry Co., Ltd.
    Inventors: Toshi Saeki, Makoto Suzuki, Katsumasa Isogai, Kazuhiro Hanai, Syuuichi Hazama
  • Patent number: 7338627
    Abstract: The present invention provides an injection molding method which intends to lower a mold clamping force in view of both of a projected area of a molded article and an injection pressure, and contributes to an energy saving and a reduction in a cost of equipment and a manufacturing cost. In a cavity (13) formed in a metal mold (5) for an injection molding, there are arranged a first gate (21) injecting a first molten resin (101) anteceding in one end side (a charging start side) in a longitudinal direction, and a second gate (22) injecting a second molten resin (102) following in another end side (a charging finish side). The second molten resin (102) is newly injected from the second gate (22) before a fluid head portion of the first molten resin (101) injected from the first gate (21) reaches a position of the second gate (22).
    Type: Grant
    Filed: August 4, 2003
    Date of Patent: March 4, 2008
    Assignee: Daiwa Kasei Industry Co., Ltd.
    Inventors: Toshi Saeki, Makoto Suzuki, Katsumasa Isogai, Kazuhiro Hanai, Syuuichi Hazama
  • Patent number: 7244117
    Abstract: An injection molding apparatus used comprises a molten resin injector 15 for injecting a molten resin, and a die 12 connected to the molten resin injector and communicating with the molten resin injector so that the molten resin is injected into the die. A cavity having a prescribed shape is formed within the die in order to mold the injected molten resin into the prescribed shape. An opening of the die for guiding the molten resin to the outside is blocked so as to confine a molding object as an object for molding the resin member. A plate member 10 as a molding object is compressed onto the die 12, and the molten resin is injected into the die while compressing the molding object. The molten resin is adhered on the molding object by being guided from the opening, and a solidified resin member comprising the solidified molten resin is bonded on the surface of the molding object. Consequently, the resin member having a prescribed shape is readily and promptly formed on the surface of the molding object.
    Type: Grant
    Filed: April 1, 2002
    Date of Patent: July 17, 2007
    Assignees: Daiwa Kasei Industry Co., Ltd., Toyota Jidosha Kabushiki Kaisha
    Inventors: Kouji Kamiya, Toshiaki Kondoh, Syuuichi Hazama, Takanori Tanaka, Kosyun Fujiwara
  • Patent number: 7156652
    Abstract: The invention provides a motor-driven injection molding apparatus in which an entire of the apparatus is simplified and made compact. In a motor-driven injection molding apparatus (1), a movable metal mold (12) clamped to a stationary metal mold (11) is mounted to a movable mold plate (13), and two ball screws (17, 18) for moving the movable mold plate (13) are passed through two points on opposing corners of the movable mold plate (13). End portions of the ball screws (17, 18) are set in a cantilever state, and are rotated via pulleys (55, 55) and a timing belt (56), thereby moving the movable mold plate (13). Further, the movable mold plate (13) is guided by a slide guide having a structure that a bearing unit (14) fixed to both sides of a lower portion thereof is fitted to linear rails (15, 16).
    Type: Grant
    Filed: October 3, 2003
    Date of Patent: January 2, 2007
    Assignee: Daiwa kasei Industry Co., Ltd.
    Inventor: Syuuichi Hazama
  • Publication number: 20060141088
    Abstract: The present invention provides an injection molding method which intends to lower a mold clamping force in view of both of a projected area of a molded article and an injection pressure, and contributes to an energy saving and a reduction in a cost of equipment and a manufacturing cost. In a cavity (13) formed in a metal mold (5) for an injection molding, there are arranged a first gate (21) injecting a first molten resin (101) anteceding in one end side (a charging start side) in a longitudinal direction, and a second gate (22) injecting a second molten resin (102) following in another end side (a charging finish side). The second molten resin (102) is newly injected from the second gate (22) before a fluid head portion of the first molten resin (101) injected from the first gate (21) reaches a position of the second gate (22).
    Type: Application
    Filed: February 14, 2006
    Publication date: June 29, 2006
    Inventors: Toshi Saeki, Makoto Suzuki, Katsumasa Isogai, Kazuhiro Hanai, Syuuichi Hazama
  • Publication number: 20050074517
    Abstract: The invention provides a motor-driven injection molding apparatus in which an entire of the apparatus is simplified and made compact. In a motor-driven injection molding apparatus (1), a movable metal mold (12) clamped to a stationary metal mold (11) is mounted to a movable mold plate (13), and two ball screws (17, 18) for moving the movable mold plate (13) are passed through two points on opposing corners of the movable mold plate (13). End portions of the ball screws (17, 18) are set in a cantilever state, and are rotated via pulleys (55, 55) and a timing belt (56), thereby moving the movable mold plate (13). Further, the movable mold plate (13) is guided by a slide guide having a structure that a bearing unit (14) fixed to both sides of a lower portion thereof is fitted to linear rails (15, 16).
    Type: Application
    Filed: October 3, 2003
    Publication date: April 7, 2005
    Inventor: Syuuichi Hazama
  • Publication number: 20050012243
    Abstract: The present invention provides an injection molding method which intends to lower a mold clamping force in view of both of a projected area of a molded article and an injection pressure, and contributes to an energy saving and a reduction in a cost of equipment and a manufacturing cost. In a cavity (13) formed in a metal mold (5) for an injection molding, there are arranged a first gate (21) injecting a first molten resin (101) anteceding in one end side (a charging start side) in a longitudinal direction, and a second gate (22) injecting a second molten resin (102) following in another end side (a charging finish side). The second molten resin (102) is newly injected from the second gate (22) before a fluid head portion of the first molten resin (101) injected from the first gate (21) reaches a position of the second gate (22).
    Type: Application
    Filed: August 4, 2003
    Publication date: January 20, 2005
    Inventors: Toshi Saeki, Makoto Suzuki, Katsumasa Isogai, Kazuhiro Hanai, Syuuichi Hazama
  • Publication number: 20040101586
    Abstract: An injection molding apparatus used comprises a molten resin injector 15 for injecting a molten resin, and a die 12 connected to the molten resin injector and communicating with the molten resin injector so that the molten resin is injected into the die. A cavity having a prescribed shape is formed within the die in order to mold the injected molten resin into the prescribed shape. An opening of the die for guiding the molten resin to the outside is blocked so as to confine a molding object as an object for molding the resin member. A plate member 10 as a molding object is compressed onto the die 12, and the molten resin is injected into the die while compressing the molding object. The molten resin is adhered on the molding object by being guided from the opening, and a solidified resin member comprising the solidified molten resin is bonded on the surface of the molding object. Consequently, the resin member having a prescribed shape is readily and promptly formed on the surface of the molding object.
    Type: Application
    Filed: September 30, 2003
    Publication date: May 27, 2004
    Inventors: Kouji Kamiya, Toshiaki Kondoh, Syuuichi Hazama, Takanori Tanaka