Abstract: A unitary enclosure base for a data storage device integrally includes a first surface beneath a bottom disk, a bypass channel formed with an entry area with a lower surface below the first surface, a second surface lower than the first surface and beneath an actuator arm that services the bottom surface of the bottom disk, and a flow diverter extending upward from the first surface and positioned upstream of the actuator arm. The diverter may be positioned relative to the bypass channel such that disk-generated gas flow is diverted into the bypass channel away from the actuator arm. The base may further include a spoiler extending upward from the first surface and positioned downstream of the actuator arm. The spoiler may be positioned to inhibit a wake effect upon the actuator arm.

Abstract: The present invention generally relates to a head comb for use in a hard disk drive. In one embodiment, the head comb comprises a core body having a bore formed therethrough. The bore is bound by walls having a top extension extending into the opening and a bottom extension extending into the opening. The top extension has a first height, and the bottom extension has a second height that is different than the first height.

Abstract: The present invention generally relates to a head comb for use in a hard disk drive. In one embodiment, the head comb comprises a core body having a bore formed therethrough. The bore is bound by walls having a top extension extending into the opening and a bottom extension extending into the opening. The top extension has a first height, and the bottom extension has a second height that is different than the first height.

Abstract: An integrated pivot-carriage for a hard disk drive for improving a pivot bonding process. Embodiments include a pivot-bearing assembly comprising an upper bearing, a lower bearing and a pivot-bearing spacer there between; a carriage comprising: a center-bore within which a pivot-shaft coupled with the pivot-bearing assembly is disposed; and a plurality of pivot-bonding glue dispensers, each of the pivot-bonding glue dispensers comprising: a glue inlet; a glue outlet; and an enclosing wall defining an interior flow passage between the glue inlet and the glue outlet, the interior flow passage configured for conveying bonding glue there through; and a glue receiving region coupling the glue outlet with a bearing of the upper and the lower bearing, the glue receiving region configured for receiving bonding glue dispensed thereto, thereby bonding the pivot-bearing assembly with the carriage.

Abstract: A plurality of non-magnetic dampers on a voice coil yoke arm for reducing low frequency vibration in a hard disk drive is disclosed. One embodiment provides housing and at least one disk coupled with the housing. In addition, an actuator is coupled to the housing, the actuator having a coil region with a voice coil and a plurality of voice coil yoke arms. At least one of a plurality of non-magnetic dampers is also coupled with each of the plurality of voice coil yoke arms and not with the voice coil. In so doing, the plurality of non-magnetic dampers are able to damp low frequency actuator coil torsion and coil bending resonances.

Abstract: A latching mechanism for a flex cable bracket. The latching mechanism includes a position limiter. The position limiter prevents movement of an actuator assembly installed thereon. The latching mechanism also includes a spring clip. The spring clip has spring functionality and a cantilever beam to retain the actuator assembly when installed thereon. The latching mechanism further includes an orientation position limiter. The orientation position limiter prevents a rocking motion of the actuator assembly. The position limiter and the spring clip and the orientation position limiter are integrated into structure of the flex cable bracket.

Abstract: An apparatus and method for correcting static and dynamic imbalance with a single mass in a hard disk drive is disclosed. The method provides for determining a static imbalance of a hard disk assembly and for determining a dynamic imbalance of the hard disk assembly. A greater imbalance from the static imbalance and the dynamic imbalance is determined. A single mass is applied to the hard disk assembly to correct the greater imbalance.

Abstract: A completely circumferential shroud is provided around the motor hub flange of a hard disk drive spindle motor. The shroud is continuous, smooth, and uniform, and formed at the same axial height as the flange to reduce air flow disturbances that are generated by the rotating motor hub flange. Unlike prior art designs that provide openings to accommodate the actuator, the present design has no openings or irregular shapes that can cause air flow disturbance. Air flow disturbance, especially when near the actuator arms or head suspensions, can impact track misregistration. In addition, the probability of circulating contamination particles inside the motor out into the disk drive enclosure is also reduced due to less irregular airflow patterns.

Abstract: A plurality of non-magnetic dampers on a voice coil yoke arm for reducing low frequency vibration in a hard disk drive is disclosed. One embodiment provides housing and at least one disk coupled with the housing. In addition, an actuator is coupled to the housing, the actuator having a coil region with a voice coil and a plurality of voice coil yoke arms. At least one of a plurality of non-magnetic dampers is also coupled with each of the plurality of voice coil yoke arms and not with the voice coil. In so doing, the plurality of non-magnetic dampers are able to damp low frequency actuator coil torsion and coil bending resonances.

Abstract: A latching mechanism for a flex cable bracket. The latching mechanism includes a position limiter. The position limiter prevents movement of an actuator assembly installed thereon. The latching mechanism also includes a spring clip. The spring clip has spring functionality and a cantilever beam to retain the actuator assembly when installed thereon. The latching mechanism further includes an orientation position limiter. The orientation position limiter prevents a rocking motion of the actuator assembly. The position limiter and the spring clip and the orientation position limiter are integrated into structure of the flex cable bracket.

Abstract: A device for centering and securing data storage disks to the hub of a spindle motor in a hard disk drive has a chamfer and a countersink on the top of the spindle motor shaft center. During the hard disk drive assembly process, a disk centering tool engages and uses these features to locate and center the disks that are installed on the spindle motor. The features are closely toleranced to provide a very precise centering feature for mounting and aligning the media disks with respect to the hub and the spindle motor. The present design reduces the complexity of the tooling and fixtures required to complete the assembly. As a result, the overall part cost is reduced and the manufacturing yield is improved.

Abstract: A flex cable assembly has a flex cable with at least one distal end. At least one clamping device is coupled to at least one distal end, wherein at least one of the clamping device allows coupling to an actuator assembly and/or a base casting.

Abstract: An improved disk drive system that employs a lubricant with improved charge control is provided. The disk drive system is comprised of a rotatably mounted magnetic disk. A rotor is coupled to the disk and rotatably retained by a stator. A bearing is formed that serves as an interface between the stator and the rotor. A motor coupled to the rotor rotates the magnetic disk via the rotor. Located in the bearing is a lubricant having a low relative electrical permittivity.

Abstract: A method for centering and securing data storage disks to the hub of a spindle motor in a hard disk drive has a chamfer and a countersink on the top of the spindle motor shaft center. During the hard disk drive assembly process, a disk centering tool engages and uses these features to locate and center the disks that are installed on the spindle motor. The features are closely toleranced to provide a very precise centering feature for mounting and aligning the media disks with respect to the hub and the spindle motor. The present design reduces the complexity of the tooling and fixtures required to complete the assembly. As a result, the overall part cost is reduced and the manufacturing yield is improved.

Abstract: A hard disk drive has a motor mounting bracket with mounting screws that attach from outside the drive and external to the seal with a screw bolt pattern diameter that is larger than an outer diameter of the motor hub. This configuration greatly reduces contamination inside the disk drive since all contaminants due to the screws are sealed from entering the disk drive. Consequently, the bottom of the mounting bracket is extended to the form factor limit to increase the internal space that is provided for the stator/winding of the motor. In relatively high platter count disk drives, the bottom disk is positioned very close to the motor bracket with this approach, which normally would cause the air drag to increase drastically and thereby impede the performance of the disk drive. Bosses may be used on the bracket to accommodate blind tap hole depths from the external surface of the bracket.

Abstract: A disk clamp for securing data storage disks to the hub of a spindle motor in a hard disk drive has a circumferential rib protruding from a lower surface of the disk clamp. A complementary recess is formed in the hub of the spindle motor for closely receiving the rib on the disk clamp. The inner diameter of the rib and the outer diameter of the recess are closely toleranced to provide a very precise centering feature for mounting and aligning the disk clamp with respect to the hub and spindle motor. This design reduces the complexity of the tooling and fixtures required to complete the assembly and the overall part cost is reduced.

Abstract: A method of enabling a reliable, motor-to-base merge process is designed for motors that are attached to a base with screws that mount from outside of the base. An assembly fixture receives the motor, which has a tooling hole for circumferentially locating the motor relative to the base. The assembly fixture closely receives the motor and has a tooling pin that engages the tooling hole to prevent rotation of the motor relative to the assembly fixture. During the motor-to-base merge process, the motor is inverted with the tooling pin in the tooling hole. The assembly fixture aligns the threaded screw holes in the motor with the mounting holes on the base.

Abstract: A system for enabling a reliable, motor-to-base merge process is designed for motors that are attached to a base with screws that mount from outside of the base. An assembly fixture receives the motor, which has a tooling hole for circumferentially locating the motor relative to the base. The assembly fixture closely receives the motor and has a tooling pin that engages the tooling hole to prevent rotation of the motor relative to the assembly fixture. During the motor-to-base merge process, the motor is inverted with the tooling pin in the tooling hole. The assembly fixture aligns the threaded screw holes in the motor with the mounting holes on the base.

Abstract: An apparatus and method for correcting static and dynamic imbalance with a single mass in a hard disk drive is disclosed. The method provides for determining a static imbalance of a hard disk assembly and for determining a dynamic imbalance of the hard disk assembly. A greater imbalance from the static imbalance and the dynamic imbalance is determined. A single mass is applied to the hard disk assembly to correct the greater imbalance.

Abstract: An apparatus and method for correcting single plane and coupled plane imbalance with a single mass in a hard disk drive. The method provides for measuring a single-plane imbalance of a hard disk assembly and for measuring a coupled-plane imbalance of the hard disk assembly. A greater imbalance from the single-plane imbalance and the coupled-plane imbalance is determined. A single mass is applied to the hard disk assembly to correct the greater imbalance.