Patents by Inventor Tab A. Stephens

Tab A. Stephens has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7566623
    Abstract: An electronic device can include a semiconductor fin with a first gate electrode adjacent to a first wall, and a second gate electrode adjacent to a second wall. In one embodiment, a conductive member can be formed overlying the semiconductor fin, and a portion of the conductive member can be reacted to form the first and second gate electrodes. In another embodiment, a patterned masking layer can be formed including a masking member over a gate electrode layer, and portion of the masking member overlying the semiconductor fin can be removed. In still another embodiment, a first fin-type transistor structure can include the semiconductor fin, the first and second gate electrodes, and a first insulating cap. The electronic device can also include a second fin-type transistor structure having a second insulating cap thicker than the first insulating cap.
    Type: Grant
    Filed: February 2, 2007
    Date of Patent: July 28, 2009
    Assignee: Freescale Semiconductor, Inc.
    Inventors: Leo Mathew, Brian J. Goolsby, Tab A. Stephens
  • Publication number: 20090142895
    Abstract: A method for forming a via includes forming a gate electrode over a semiconductor substrate, forming a source/drain region in the semiconductor substrate adjacent the gate electrode, forming a silicide region in the source/drain region, forming a post-silicide spacer adjacent the gate electrode after forming the silicide region, forming an interlayer dielectric layer over the gate electrode, the post-silicide spacer, and the silicide region, and forming a conductive via in the interlayer dielectric layer, extending to the silicide region.
    Type: Application
    Filed: November 30, 2007
    Publication date: June 4, 2009
    Inventors: Tab A. Stephens, Olubunmi O. Adetutu, Paul A. Grudowski, Matthew T. Herrick
  • Patent number: 7504302
    Abstract: A non-volatile memory cell can include a substrate, an active region overlying the substrate, and a capacitor structure overlying the substrate. From a plan view, the capacitor structure surrounds the active region. In one embodiment, the non-volatile memory cell includes a floating gate electrode and a control gate electrode. The capacitor structure comprises a first capacitor portion, and the first capacitor portion comprises a first capacitor electrode and a second capacitor electrode. The first capacitor electrode is electrically connected to the floating gate electrode, and the second capacitor electrode is electrically connected to the control gate electrode. A process for forming the non-volatile memory cell can include forming an active region over a substrate, and forming a capacitor structure over the substrate, wherein from a plan view, the capacitor structure surrounds the active region.
    Type: Grant
    Filed: March 18, 2005
    Date of Patent: March 17, 2009
    Assignee: Freescale Semiconductor, Inc.
    Inventors: Leo Mathew, Ramachandran Muralidhar, Tab A. Stephens
  • Patent number: 7491630
    Abstract: A semiconductor process and apparatus uses a predetermined sequence of patterning and etching steps to etch an intrinsic polysilicon layer (26) formed over a substrate (11), thereby forming etched gates (62, 64) having vertical sidewall profiles (61, 63). While a blanket nitrogen implant (46) of the intrinsic polysilicon layer (26) may occur prior to gate etch, more idealized vertical gate sidewall profiles (61, 63) are obtained by fully doping the gates (80, 100) during the source/drain implantation steps (71, 77, 91, 97) and after the gate etch.
    Type: Grant
    Filed: March 15, 2006
    Date of Patent: February 17, 2009
    Assignee: Freescale Semiconductor, Inc.
    Inventors: Mehul D. Shroff, Paul A. Grudowski, Mark D. Hall, Tab A. Stephens
  • Publication number: 20080274600
    Abstract: A method for making a transistor is provided which comprises (a) providing a semiconductor structure having a gate (211) overlying a semiconductor layer (203), and having at least one spacer structure (213) disposed adjacent to said gate; (b) removing a portion of the semiconductor structure adjacent to the spacer structure, thereby exposing a portion (215) of the semiconductor structure which underlies the spacer structure; and (c) subjecting the exposed portion of the semiconductor structure to an angled implant (253, 254).
    Type: Application
    Filed: May 4, 2007
    Publication date: November 6, 2008
    Inventors: Leo Mathew, John J. Hackenberg, David C. Sing, Tab A. Stephens, Daniel G. Tekleab, Vishal P. Trivedi
  • Publication number: 20080258219
    Abstract: A semiconductor device is provided which comprises a semiconductor layer (109), a dielectric layer (111), first and second gate electrodes (129, 131) having first and second respective work functions associated therewith, and a layer of hafnium oxide (113) disposed between said dielectric layer and said first and second gate electrodes.
    Type: Application
    Filed: April 18, 2007
    Publication date: October 23, 2008
    Inventors: Voon-Yew Thean, Marc Rossow, Gregory S. Spencer, Tab A. Stephens, Dina H. Triyoso, Victor H. Vartanian
  • Publication number: 20080185654
    Abstract: An electronic device can include a semiconductor fin with a first gate electrode adjacent to a first wall, and a second gate electrode adjacent to a second wall. In one embodiment, a conductive member can be formed overlying the semiconductor fin, and a portion of the conductive member can be reacted to form the first and second gate electrodes. In another embodiment, a patterned masking layer can be formed including a masking member over a gate electrode layer, and portion of the masking member overlying the semiconductor fin can be removed. In still another embodiment, a first fin-type transistor structure can include the semiconductor fin, the first and second gate electrodes, and a first insulating cap. The electronic device can also include a second fin-type transistor structure having a second insulating cap thicker than the first insulating cap.
    Type: Application
    Filed: February 2, 2007
    Publication date: August 7, 2008
    Applicant: FREESCALE SEMICONDUCTOR, INC.
    Inventors: Leo Mathew, Brian J. Goolsby, Tab A. Stephens
  • Patent number: 7339241
    Abstract: A FinFET, which by its nature has both elevated source/drains and an elevated channel that are portions of an elevated semiconductor portion that has parallel fins and one source/drain on one side of the fins and another source/drain on the other side of the fins, has all of the source/drain contacts away from the fins as much as reasonably possible. The gate contacts extend upward from the top surface of the elevated semiconductor portion. The gate also extends upward from the top surface of the elevated semiconductor portion. The contacts are located between the fins where the gate is below the height of the elevated semiconductor portion so the contacts are as far as reasonably possible from the gate, thereby reducing gate to drain capacitance and providing additional assistance to alignment tolerance.
    Type: Grant
    Filed: August 31, 2005
    Date of Patent: March 4, 2008
    Assignee: Freescale Semiconductor, Inc.
    Inventors: Marius K. Orlowski, Tab A. Stephens
  • Publication number: 20070269969
    Abstract: Forming structures such as fins in a semiconductor layer according to a pattern formed by oxidizing a sidewall of a layer of oxidizable material. In one embodiment, source/drain pattern structures and a fin pattern structures are patterned in the oxidizable layer. The fin pattern structure is then masked from an oxidation process that grows oxide on the sidewalls of the channel pattern structure and the top surface of the source/drain pattern structures. The remaining oxidizable material of the channel pattern structure is subsequently removed leaving a hole between two portions of the oxide layer. These two portions are used in one embodiment as a mask for patterning the semiconductor layer to form two fins. This patterning also leaves the source/drain structures connected to the fins.
    Type: Application
    Filed: May 19, 2006
    Publication date: November 22, 2007
    Inventors: Leo Mathew, Rode R. Mora, Tab A. Stephens, Tien Ying Luo
  • Publication number: 20070218661
    Abstract: A semiconductor process and apparatus uses a predetermined sequence of patterning and etching steps to etch an intrinsic polysilicon layer (26) formed over a substrate (11), thereby forming etched gates (62, 64) having vertical sidewall profiles (61, 63). While a blanket nitrogen implant (46) of the intrinsic polysilicon layer (26) may occur prior to gate etch, more idealized vertical gate sidewall profiles (61, 63) are obtained by fully doping the gates (80, 100) during the source/drain implantation steps (71, 77, 91, 97) and after the gate etch.
    Type: Application
    Filed: March 15, 2006
    Publication date: September 20, 2007
    Inventors: Mehul Shroff, Paul Grudowski, Mark Hall, Tab Stephens
  • Publication number: 20070196988
    Abstract: A semiconductor process and apparatus uses a predetermined sequence of patterning and etching steps to etch a gate stack (32) formed over a substrate (11), thereby forming an etched gate (92, 94) having a vertical sidewall profile by implanting the gate stack (32) with a nitrogen (42) and a dopant (52) and then heating the polysilicon gate stack (32) at a selected temperature using rapid thermal annealing (62) to anneal the nitrogen and dopant so that subsequent etching of the polysilicon gate stack (32) creates an etched gate (92, 94) having more idealized vertical gate sidewall profiles.
    Type: Application
    Filed: February 23, 2006
    Publication date: August 23, 2007
    Inventors: Mehul Shroff, Mark Hall, Paul Grudowski, Tab Stephens, Phillip Stout, Olubunmi Adetutu
  • Patent number: 7235471
    Abstract: A method for forming a semiconductor device includes providing a semiconductor substrate, forming an insulating layer over the semiconductor substrate, forming a conductive layer over the insulating layer, forming a first metal silicide layer over the conductive layer, patterning the conductive layer to form a patterned first layer, wherein the patterned first layer is a part of a control electrode, patterning the first metal silicide layer to form a patterned first metal silicide layer over the control electrode so that the patterned first metal silicide layer remains over the control electrode, and forming a second metal silicide over the patterned metal silicide layer, wherein the second metal silicide layer has a thickness greater than the thickness of first metal silicide layer.
    Type: Grant
    Filed: May 26, 2004
    Date of Patent: June 26, 2007
    Assignee: Freescale Semiconductor, Inc.
    Inventors: Dharmesh Jawarani, Tab A. Stephens
  • Publication number: 20070141770
    Abstract: In a making a semiconductor device, a patterning stack above a conductive material that is to be etched has a patterned photoresist layer that is used to pattern an underlying a tetraethyl-ortho-silicate (TEOS) layer. The TEOS layer is deposited at a lower temperature than is conventional. The low temperature TEOS layer is over an organic anti-reflective coating (ARC) that is over the conductive layer. The low temperature TEOS layer provides adhesion between the organic ARC and the photoresist, has low defectivity, operates as a hard mask, and serves as a phase shift layer that helps, in combination with the organic ARC, to reduce undesired reflection.
    Type: Application
    Filed: February 16, 2007
    Publication date: June 21, 2007
    Applicant: Freescale Semiconductor, Inc.
    Inventors: Douglas Reber, Mark Hall, Kurt Junker, Kyle Patterson, Tab Stephens, Edward Theiss, Srikanteswara Dakshiina-Murthy, Marilyn Wright
  • Patent number: 7208424
    Abstract: A metal layer is formed over a metal oxide, where the metal oxide is formed over a semiconductor substrate. A predetermined critical dimension of the metal layer is determined. A first etch is performed to etch the metal layer down to the metal oxide and form footings at the sidewalls of the metal layer. A second etch to remove the footings to target a predetermined critical dimension, wherein the second etch is selective to the metal oxide. In one embodiment, a conductive layer is formed over the metal layer. The bulk of the conductive layer may be etched leaving a portion in contact with the metal layer. Next, the portion left in contact with the metal layer may be etched using chemistry selective to the metal layer.
    Type: Grant
    Filed: September 17, 2004
    Date of Patent: April 24, 2007
    Assignee: Freescale Semiconductor, Inc.
    Inventors: Tab A. Stephens, Brian J. Goolsby, Bich-Yen Nguyen, Voon-Yew Thean
  • Publication number: 20070045735
    Abstract: A FinFET, which by its nature has both elevated source/drains and an elevated channel that are portions of an elevated semiconductor portion that has parallel fins and one source/drain on one side of the fins and another source/drain on the other side of the fins, has all of the source/drain contacts away from the fins as much as reasonably possible. The gate contacts extend upward from the top surface of the elevated semiconductor portion. The gate also extends upward from the top surface of the elevated semiconductor portion. The contacts are located between the fins where the gate is below the height of the elevated semiconductor portion so the contacts are as far as reasonably possible from the gate, thereby reducing gate to drain capacitance and providing additional assistance to alignment tolerance.
    Type: Application
    Filed: August 31, 2005
    Publication date: March 1, 2007
    Inventors: Marius Orlowski, Tab Stephens
  • Patent number: 7132327
    Abstract: A patterning method allows for separate transfer of a complementary reticle set. In one embodiment, for example, the method includes etching a phase shift mask (PSM), then etching a cut mask for a cPSM mask. Moreover, a decoupled complementary mask patterning transfer method includes two separate and decoupled mask patterning steps which form combined patterns through the use of partial image transfers into an intermediate hard mask prior to final wafer patterning. The intermediate and final hard mask materials are chosen to prevent image transfer into an underlying substrate or wafer prior to the final etch process.
    Type: Grant
    Filed: May 25, 2004
    Date of Patent: November 7, 2006
    Assignee: Freescale Semiconductor, Inc.
    Inventors: Tab A. Stephens, Chong-Cheng Fu, Charles F. King
  • Publication number: 20060220102
    Abstract: A non-volatile memory cell can include a substrate, an active region overlying the substrate, and a capacitor structure overlying the substrate. From a plan view, the capacitor structure surrounds the active region. In one embodiment, the non-volatile memory cell includes a floating gate electrode and a control gate electrode. The capacitor structure comprises a first capacitor portion, and the first capacitor portion comprises a first capacitor electrode and a second capacitor electrode. The first capacitor electrode is electrically connected to the floating gate electrode, and the second capacitor electrode is electrically connected to the control gate electrode. A process for forming the non-volatile memory cell can include forming an active region over a substrate, and forming a capacitor structure over the substrate, wherein from a plan view, the capacitor structure surrounds the active region.
    Type: Application
    Filed: March 18, 2005
    Publication date: October 5, 2006
    Applicant: Freescale Semiconductor, Inc.
    Inventors: Leo Mathew, Ramachandran Muralidhar, Tab Stephens
  • Patent number: 7091071
    Abstract: A method of forming a transistor with recessed source/drains in an silicon-on-insulator (SOI) wafer includes forming isolation structures in an active layer of the wafer, where the isolation structures preferably extend through the active layer to a BOX layer of the wafer. An upper portion of the active layer is removed to form a transistor channel structure. A gate dielectric is formed on the channel structure and a gate structure is formed on the gate dielectric. Etching through exposed portions of the gate dielectric, channel structure, and BOX layer is performed and source/drain structures are then grown epitaxially from exposed portions of the substrate bulk. The isolation structure and the BOX layer are both comprised primarily of silicon oxide and the thickness of the isolation structure prevents portions of the BOX layer from being etched.
    Type: Grant
    Filed: January 3, 2005
    Date of Patent: August 15, 2006
    Assignee: Freescale Semiconductor, Inc.
    Inventors: Voon-Yew Thean, Brian J. Goolsby, Bich-Yen Nguyen, Thien T. Nguyen, Tab A. Stephens
  • Patent number: 7074713
    Abstract: An etch stop layer located over a plasma enhanced nitride (PEN) layer. Interlayer dielectric material is then formed over the etched stop layer. The etch stop layer is used as an etch stop for etching openings in the interlayer dielectric. In some embodiments, integrated circuits built with the PEN layer may include transistors with improved drive current at a given leakage current. Also, integrated circuits with the PEN layer may exhibit reduced parasitic capacitance.
    Type: Grant
    Filed: September 30, 2004
    Date of Patent: July 11, 2006
    Assignee: Freescale Semiconductor, Inc.
    Inventors: Jian Chen, Stanley M. Filipiak, Yongjoo Jeon, Tab A. Stephens
  • Publication number: 20060148196
    Abstract: A method of forming a transistor with recessed source/drains in an silicon-on-insulator (SOI) wafer includes forming isolation structures in an active layer of the wafer, where the isolation structures preferably extend through the active layer to a BOX layer of the wafer. An upper portion of the active layer is removed to form a transistor channel structure. A gate dielectric is formed on the channel structure and a gate structure is formed on the gate dielectric. Etching through exposed portions of the gate dielectric, channel structure, and BOX layer is performed and source/drain structures are then grown epitaxially from exposed portions of the substrate bulk. The isolation structure and the BOX layer are both comprised primarily of silicon oxide and the thickness of the isolation structure prevents portions of the BOX layer from being etched.
    Type: Application
    Filed: January 3, 2005
    Publication date: July 6, 2006
    Inventors: Voon-Yew Thean, Brian Goolsby, Bich-Yen Nguyen, Thien Nguyen, Tab Stephens