Patents by Inventor Tadaharu Yokokawa
Tadaharu Yokokawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230311212Abstract: There is provided a method for manufacturing a turbine component which enables obtaining a single crystal structure more easily and manufacturing a good turbine component. In the seed crystal placing step, the seed crystal is placed on the surface of the base in a manner that a first direction along <001> of the seed crystal has an angle within 15 degrees in absolute value in relation to a laminating direction. In the shaped layer forming step, scanning is performed in a manner that the scan direction has an angle within 20 degrees in absolute value in relation to a second direction being <001> orthogonal to the first direction of the seed crystal.Type: ApplicationFiled: May 24, 2023Publication date: October 5, 2023Applicants: TOSHIBA ENERGY SYSTEMS & SOLUTIONS CORPORATION, NATIONAL INSTITUTE FOR MATERIALS SCIENCEInventors: Takehisa HINO, Hiroshi HARADA, Kyoko KAWAGISHI, Toshio OSADA, Tadaharu YOKOKAWA, Yutaka KOIZUMI, Makoto OSAWA, Toru TANAKA, Hideshi NAKANO, Rie SUMIYA, Kazuhiro KITAYAMA, Yoshiaki SAKAI, Akihiro SAKAMOTO
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Patent number: 10689741Abstract: A method for recycling a Ni-based single crystal superalloy part or unidirectionally solidified superalloy part provided with a thermal barrier coating containing at least a ceramic on a surface of a Ni-based single crystal superalloy substrate or Ni-based unidirectionally solidified superalloy substrate, in which the method including the steps of: melting and desulfurizing a Ni-based single crystal superalloy part or Ni-based unidirectionally solidified superalloy part at a temperature of the melting point or more of the Ni-based single crystal superalloy or Ni-based unidirectionally solidified superalloy and less than the melting point of the ceramic; heating a casting mold for a recycled Ni-based single crystal superalloy part or casting mold for a recycled Ni-based unidirectionally solidified superalloy part to a temperature of the melting point or more of the Ni-based single crystal superalloy or Ni-based unidirectionally solidified superalloy; pouring the desulfurized melted Ni-based single crystal supeType: GrantFiled: May 30, 2016Date of Patent: June 23, 2020Assignee: NATIONAL INSTITUTE FOR MATERIALS SCIENCEInventors: Hiroshi Harada, Kyoko Kawagishi, Toshiharu Kobayashi, Tadaharu Yokokawa, Makoto Osawa, Michinari Yuyama, Shinsuke Suzuki, Yuichiro Joh, Satoshi Utada
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Publication number: 20190093196Abstract: The present invention provides first generation Ni-based directionally solidified alloy containing none of Co and Re, which has excellent TMF characteristics, creep property and environment-resistant characteristics, and is superior in cost performance in practical use. The Ni-based directionally solidified alloy according to one embodiment of the present invention consists of Cr: 6% by mass or more and 12% by mass or less; Mo: 0.4% by mass or more and 3.0% by mass or less; W: 6% by mass or more and 10% by mass or less; Al: 4.0% by mass or more and 6.5% by mass or less; Nb: 0% by mass or more and 1% by mass or less; Ta: 8% by mass or more and 12% by mass or less; Hf: 0% by mass or more and 0.15% by mass or less; Si: 0.01% by mass or more and 0.2% by mass or less; Zr: 0% by mass or more and 0.04% by mass or less; B: 0.01% by mass or more and 0.03% by mass or less; and C: 0.01% by mass or more and 0.3% by mass or less, and a balance of Ni and inevitable impurities.Type: ApplicationFiled: March 6, 2017Publication date: March 28, 2019Applicant: NATIONAL INSTITUTE FOR MATERIALS SCIENCEInventors: Kyoko KAWAGISHI, Hiroshi HARADA, Tadaharu YOKOKAWA, Yutaka KOIZUMI, Toshiharu KOBAYASHI, Masao SAKAMOTO, Michinari YUYAMA
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Publication number: 20190010594Abstract: A method for recycling a Ni-based single crystal superalloy part or unidirectionally solidified superalloy part provided with a thermal barrier coating containing at least a ceramic on a surface of a Ni-based single crystal superalloy substrate or Ni-based unidirectionally solidified superalloy substrate, in which the method including the steps of: melting and desulfurizing a Ni-based single crystal superalloy part or Ni-based unidirectionally solidified superalloy part at a temperature of the melting point or more of the Ni-based single crystal superalloy or Ni-based unidirectionally solidified superalloy and less than the melting point of the ceramic; heating a casting mold for a recycled Ni-based single crystal superalloy part or casting mold for a recycled Ni-based unidirectionally solidified superalloy part to a temperature of the melting point or more of the Ni-based single crystal superalloy or Ni-based unidirectionally solidified superalloy; pouring the desulfurized melted Ni-based single crystal supeType: ApplicationFiled: May 30, 2016Publication date: January 10, 2019Applicant: NATIONAL INSTITUTE FOR MATERIALS SCIENCEInventors: Hiroshi HARADA, Kyoko KAWAGISHI, Toshiharu KOBAYASHI, Tadaharu YOKOKAWA, Makoto OSAWA, Michinari YUYAMA, Shinsuke SUZUKI, Yuichiro JOH, Satoshi UTADA
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Patent number: 9945019Abstract: Disclosed herein is a nickel-based heat-resistant superalloy produced by a casting and forging method, the nickel-based heat-resistant superalloy comprising 2.0 mass % or more but 25 mass % or less of chromium, 0.2 mass % or more but 7.0 mass % or less of aluminum, 19.5 mass % or more but 55.0 mass % or less of cobalt, [0.17×(mass % of cobalt content?23)+3] mass % or more but [0.17×(mass % of cobalt content?20)+7] mass % or less and 5.1 mass % or more of titanium, and the balance being nickel and inevitable impurities, and being subjected to solution heat treatment at 93% or more but less than 100% of a ?? solvus temperature.Type: GrantFiled: December 8, 2016Date of Patent: April 17, 2018Assignee: NATIONAL INSTITUTE FOR MATERIALS SCIENCEInventors: Yuefeng Gu, Toshio Osada, Yong Yuan, Tadaharu Yokokawa, Hiroshi Harada
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Patent number: 9816161Abstract: Provided is a Ni-based single crystal superalloy containing 6% by mass or more and 12% by mass or less of Cr, 0.4% by mass or more and 3.0% by mass or less of Mo, 6% by mass or more and 10% by mass or less of W, 4.0% by mass or more and 6.5% by mass or less of Al, 0% by mass or more and 1% by mass or less of Nb, 8% by mass or more and 12% by mass or less of Ta, 0% by mass or more and 0.15% by mass or less of Hf, 0.01% by mass or more and 0.2% by mass or less of Si, and 0% by mass or more and 0.04% by mass or less of Zr, and optionally containing at least one element selected from B, C, Y, La, Ce, and V, with a balance being Ni and inevitable impurities.Type: GrantFiled: July 30, 2013Date of Patent: November 14, 2017Assignees: MITSUBISHI HITACHI POWER SYSTEMS, LTD., NATIONAL INSTITUTE FOR MATERIALS SCIENCEInventors: Kyoko Kawagishi, Hiroshi Harada, Tadaharu Yokokawa, Yutaka Koizumi, Toshiharu Kobayashi, Masao Sakamoto, Michinari Yuyama, Masaki Taneike, Ikuo Okada, Sachio Shimohata, Hidetaka Oguma, Ryota Okimoto, Keizo Tsukagoshi, Yoshitaka Uemura, Junichiro Masada, Shunsuke Torii
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Publication number: 20170081750Abstract: Disclosed herein is a nickel-based heat-resistant superalloy produced by a casting and forging method, the nickel-based heat-resistant superalloy comprising 2.0 mass % or more but 25 mass % or less of chromium, 0.2 mass % or more but 7.0 mass % or less of aluminum, 19.5 mass % or more but 55.0 mass % or less of cobalt, [0.17×(mass % of cobalt content—23)+3] mass % or more but [0.17×(mass % of cobalt content—20)+7] mass % or less and 5.1 mass % or more of titanium, and the balance being nickel and inevitable impurities, and being subjected to solution heat treatment at 93% or more but less than 100% of a ?? solvus temperature.Type: ApplicationFiled: December 8, 2016Publication date: March 23, 2017Applicant: NATIONAL INSTITUTE FOR MATERIALS SCIENCEInventors: Yuefeng GU, Toshio OSADA, Yong YUAN, Tadaharu YOKOKAWA, Hiroshi HARADA
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Publication number: 20160160323Abstract: An oxide particle dispersion-strengthened Ni-base superalloy includes Ni, 0.1% by weight to 14.0% by weight of Ru, 0.1% by weight to 14.0% by weight of Al, and inevitable impurities and has a crystal structure containing 0.01% by weight to 3.0% by weight of dispersed oxide particles based on the total amount of the superalloy.Type: ApplicationFiled: August 4, 2014Publication date: June 9, 2016Applicant: NATIONAL INSTITUTE FOR MATERIALS SCIENCEInventors: Hiroshi HARADA, Yuefeng GU, Satoru ISHIHARA, Tadaharu YOKOKAWA, Toshiharu KOBAYASHI, Yutaka KOIZUMI, Toshimitsu TETSUI
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Publication number: 20150197833Abstract: Provided is a Ni-based single crystal superalloy containing 6% by mass or more and 12% by mass or less of Cr, 0.4% by mass or more and 3.0% by mass or less of Mo, 6% by mass or more and 10% by mass or less of W, 4.0% by mass or more and 6.5% by mass or less of Al, 0% by mass or more and 1% by mass or less of Nb, 8% by mass or more and 12% by mass or less of Ta, 0% by mass or more and 0.15% by mass or less of Hf, 0.01% by mass or more and 0.2% by mass or less of Si, and 0% by mass or more and 0.04% by mass or less of Zr, and optionally containing at least one element selected from B, C, Y, La, Ce, and V, with a balance being Ni and inevitable impurities.Type: ApplicationFiled: July 30, 2013Publication date: July 16, 2015Inventors: Kyoko Kawagishi, Hiroshi Harada, Tadaharu Yokokawa, Yutaka Koizumi, Toshiharu Kobayashi, Masao Sakamoto, Michinari Yuyama, Masaki Taneike, Ikuo Okada, Sachio Shimohata, Hidetaka Oguma, Ryota Okimoto, Keizo Tsukagoshi, Yoshitaka Uemura, Junichiro Masada, Shunsuke Torii
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Patent number: 8968643Abstract: The object of the present invention is to provide an Ni-based single crystal super alloy capable of improving strength by preventing precipitation of a TCP phase at high temperatures. This object is achieved by an Ni-based single crystal super alloy having a composition comprising 5.0-7.0 wt % of Al, 4.0-10.0 wt % of Ta, 1.1-4.5 wt % of Mo, 4.0-10.0 wt % of W, 3.1-8.0 wt % of Re, 0-0.50 wt % of Hf, 2.0-5.0 wt % of Cr, 0-9.9 wt % of Co and 4.1-14.0 wt % of Ru in terms of its weight ratio, with the remainder consisting of Ni and unavoidable impurities. Furthermore, in this Ni-based single crystal super alloy, when lattice constant of matrix is taken to be a1 and lattice constant of precipitation phase is taken to be a2, a2?0.999a1.Type: GrantFiled: October 8, 2010Date of Patent: March 3, 2015Assignees: National Institute for Materials Science, IHI CorporationInventors: Toshiharu Kobayashi, Yutaka Koizumi, Tadaharu Yokokawa, Hiroshi Harada, Yasuhiro Aoki, Mikiya Arai, Shoju Masaki
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Patent number: 8961646Abstract: There is provided a nickel alloy having an excellent creep strength as well as high-temperature oxidation resistance. The nickel alloy of the present invention comprises, by mass percent, Cr in a range of 11.5 to 11.9%, Co in a range of 25 to 29%, Mo in a range of 3.4 to 3.7%, W in a range of 1.9 to 2.1%, Ti in a range of 3.9 to 4.4%, Al in a range of 2.9 to 3.2%, C in a range of 0.02 to 0.03%, B in a range of 0.01 to 0.03%, Zr in a range of 0.04 to 0.06%, Ta in a range of 2.1 to 2.2%, Hf in a range of 0.3 to 0.4%, and Nb in a range of 0.5 to 0.8%, the balance being Ni and unavoidable impurities, and contains carbides and borides precipitating in crystal grains and at grain boundaries.Type: GrantFiled: November 9, 2011Date of Patent: February 24, 2015Assignees: Honda Motor Co., Ltd., National Institute for Materials ScienceInventors: Yuefeng Gu, Tadaharu Yokokawa, Toshiharu Kobayashi, Toshio Osada, Junzo Fujioka, Hiroshi Harada, Daisuke Nagahama, Yusuke Kikuchi
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Publication number: 20140373979Abstract: Disclosed herein is a nickel-based heat-resistant superalloy produced by a casting and forging method, the nickel-based heat-resistant superalloy comprising 2.0 mass % or more but 25 mass % or less of chromium, 0.2 mass % or more but 7.0 mass % or less of aluminum, 19.5 mass % or more but 55.0 mass % or less of cobalt, [0.17×(mass % of cobalt content?23)+3] mass % or more but [0.17×(mass % of cobalt content?20)+7] mass % or less and 5.1 mass % or more of titanium, and the balance being nickel and inevitable impurities, and being subjected to solution heat treatment at 93% or more but less than 100% of a ?? solvus temperature.Type: ApplicationFiled: December 14, 2012Publication date: December 25, 2014Inventors: Yuefeng Gu, Toshio Osada, Yong Yuan, Tadaharu Yokokawa, Hiroshi Harada
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Patent number: 8900512Abstract: The Ni-based single crystal alloy disclosed here is a single crystal and has a chemical composition containing, as % by mass, Co: 8 to 12%, Cr: 5 to 7.5%, Mo: 0.2 to 1.2%, W: 5 to 7%, Al: 5 to 6.5%, Ta: 8 to 12%. Hf: 0.01 to 0.2%, Re: 2 to 4%, Si: 0.005 to 0.1%, with the balance of Ni and inevitable impurities.Type: GrantFiled: January 15, 2010Date of Patent: December 2, 2014Assignees: National Institute for Materials Science, Mitsubishi Heavy Indsutries, Ltd.Inventors: Hiroshi Harada, Tadaharu Yokokawa, Yutaka Koizumi, Toshiharu Kobayashi, Masao Sakamoto, Kyoko Kawagishi, Ikuo Okada, Hidataka Oguma, Taiji Torigoe, Masaki Taneike, Eisaku Ito, Junichiro Masada, Keizo Tsukagoshi, Hidemichi Koyabu
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Patent number: 8852500Abstract: A Ni-base superalloy having a chemical composition comprising Cr: 3.0-5.0 wt %, Co: 5.0-10.0 wt %, Mo: 0.5-3.0 wt %, W: 8.0-10.0 wt %, Ta: 5.0-8.0 wt %, Nb: 3.0 wt % or less, Al: 4.5-6.0 wt %, Ti: 0.1-2.0 wt %, Re: more than 3.0-4.0 wt %, Ru: 0.2-4.0 wt %, Hf: 0.01-0.2 wt %, and the balance being Ni and unavoidable impurities, a method for producing the same, and turbine blade or turbine vane components are disclosed. The Ni-base superalloy has high creep strength and textural stability under high temperature environment, and is excellent in applicability to turbine blade or turbine vane components of large-sized gas turbines.Type: GrantFiled: March 16, 2007Date of Patent: October 7, 2014Assignee: National Institute for Materials ScienceInventors: Yutaka Koizumi, Hiroshi Harada, Tadaharu Yokokawa, Toshiharu Kobayashi
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Patent number: 8771440Abstract: A Ni-based single crystal superalloy according to the invention has, for example, a composition including: 5.0 to 7.0 wt % of Al, 4.0 to 10.0 wt % of Ta, 1.1 to 4.5 wt % of Mo, 4.0 to 10.0 wt % of W, 3.1 to 8.0 wt % of Re, 0.0 to 2.0 wt % of Hf, 2.5 to 8.5 wt % of Cr, 0.0 to 9.9 wt % of Co, 0.0 to 4.0 wt % of Nb, and 1.0 to 14.0 wt % of Ru in terms of weight ratio; and the remainder including Ni and incidental impurities. In addition, the contents of Cr, Hf and Al are preferably set so as to satisfy the equation OP?108. According to the Ni-based single crystal superalloy of the invention, high creep strength can be maintained and the oxidation resistance can be improved.Type: GrantFiled: September 12, 2007Date of Patent: July 8, 2014Assignees: National Institute for Materials Science, IHI CorporationInventors: Akihiro Sato, Hiroshi Harada, Kyoko Kawagishi, Toshiharu Kobayashi, Tadaharu Yokokawa, Yutaka Koizumi, Yasuhiro Aoki, Mikiya Arai, Kazuyoshi Chikugo, Shoju Masaki
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Patent number: 8696979Abstract: A Ni-base superalloy having a chemical composition comprising Al: 4.5-7.0 wt %, Ta+Nb+Ti: 0.1-4.0 wt %, with Ta being less than 4.0 wt %, Mo: 1.0-8.0 wt %, W: 0.0-10.0 wt %, Re: 2.0-8.0 wt %, Hf: 0.0-1.0 wt %, Cr: 2.0-10.0 wt %, Co: 0.0-15.0 wt %, Ru: 0.0-5.0 wt %, and the balance being Ni and unavoidable impurities, and a method for producing the same are disclosed. The Ni-base superalloy has excellent creep property at high temperature and is suitable for use as a member at high temperature under high stress.Type: GrantFiled: March 16, 2007Date of Patent: April 15, 2014Assignee: National Institute for Materials ScienceInventors: Tadaharu Yokokawa, Yutaka Koizumi, Hiroshi Harada, Toshiharu Kobayashi
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Publication number: 20130316891Abstract: The oxide matrix composite material is obtained by subjecting a fiber composed of at least one oxide or complex oxide and a matrix composed of at least one oxide or complex oxide to composite formation. For the fiber and the matrix, a component composition is selected such that the fiber and the matrix keep thermodynamic equilibrium to each other in a temperature range not exceeding the melting temperature, and a fiber diameter of the fiber at the time of equilibrium keeps ½ or more of a fiber diameter of the fiber at the start of the composite formation.Type: ApplicationFiled: December 9, 2011Publication date: November 28, 2013Inventors: Hiroshi Harada, Toshimitsu Tetsui, Kyoko Kawagishi, Yuefeng Gu, Tadaharu Yokokawa, Toshiharu Kobayashi, Toshio Osada, Zhihong Zhong
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Publication number: 20130167687Abstract: There is provided a nickel alloy having an excellent creep strength as well as high-temperature oxidation resistance. The nickel alloy of the present invention comprises, by mass percent, Cr in a range of 11.5 to 11.9%, Co in a range of 25 to 29%, Mo in a range of 3.4 to 3.7%, W in a range of 1.9 to 2.1%, Ti in a range of 3.9 to 4.4%, Al in a range of 2.9 to 3.2%, C in a range of 0.02 to 0.03%, B in a range of 0.01 to 0.03%, Zr in a range of 0.04 to 0.06%, Ta in a range of 2.1 to 2.2%, Hf in a range of 0.3 to 0.4%, and Nb in a range of 0.5 to 0.8%, the balance being Ni and unavoidable impurities, and contains carbides and borides precipitating in crystal grains and at grain boundaries.Type: ApplicationFiled: November 9, 2011Publication date: July 4, 2013Applicants: NATIONAL INSTITUTE FOR MATERIALS SCIENCE, HONDA MOTOR CO., LTD.Inventors: Yuefeng Gu, Tadaharu Yokokawa, Toshiharu Kobayashi, Toshio Osada, Junzo Fujioka, Hiroshi Harada, Daisuke Nagahama, Yusuke Kikuchi
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Publication number: 20120014832Abstract: The Ni-based single crystal alloy disclosed here is a single crystal and has a chemical composition containing, as % by mass, Co: 8 to 12%, Cr: 5 to 7.5%, Mo: 0.2 to 1.2%, W: 5 to 7%, Al: 5 to 6.5%, Ta: 8 to 12%. Hf: 0.01 to 0.2%, Re: 2 to 4%, Si: 0.005 to 0.1%, with the balance of Ni and inevitable impurities.Type: ApplicationFiled: January 15, 2010Publication date: January 19, 2012Inventors: Hiroshi Harada, Tadaharu Yokokawa, Yutaka Koizumi, Toshiharu Kobayashi, Masao Sakamoto, Kyoko Kawagishi, Ikuo Okada, Hidataka Oguma, Tøiji Torigoe, Masaki Taneike, Eisaku Ito, Junichiro Masada, Keizo Tsukagoshi, Hidemichi Koyabu
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Publication number: 20110262299Abstract: Provided is an Ni-based single crystal superalloy wherein the ingredients have a composition containing, as ratio by mass, from 5.0% by mass to 7.0% by mass of Al, from 4.0% by mass to 8.0% by mass of Ta, from 0% by mass to 2.0% by mass of Mo, from 3.0% by mass to 8.0% by mass of W, from 3.0% by mass to 8.0% by mass of Re, from 0% by mass to 0.50% by mass of Hf, from 3.0% by mass to 6.0% by mass of Cr, from 0% by mass to 9.9% by mass of Co, from 1.0% by mass to 14.0% by mass of Ru, and from 0.1% by mass to 4.0% by mass of Nb, with the balance of Ni and inevitable impurities. The alloy prevents TCP phase precipitation at high temperatures, therefore having improved strength at high temperatures and having oxidation resistance at high temperatures. Specifically, the invention is to provide a high-performance Ni-based single crystal superalloy having well balanced high-temperature strength and high-temperature oxidation resistance in practical use.Type: ApplicationFiled: June 26, 2009Publication date: October 27, 2011Inventors: Hiroshi Harada, Yutaka Koizumi, Toshiharu Kobayashi, Tadaharu Yokokawa, Masao Sakamoto, Kyoko Kawagishi, Tomonori Kitashima, An-chou Yeh