Patents by Inventor Tadahiro Ishizaka

Tadahiro Ishizaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240105445
    Abstract: A film forming method includes: preparing, on a stage, a substrate having an insulating layer in which a recess defined by an upper portion, a side wall portion, and a bottom portion is formed, and a tungsten layer exposed from the bottom portion of the recess; removing a tungsten oxide film, which has been formed by oxidizing the tungsten layer at the bottom portion, by supplying TiCl4 gas to at least the bottom portion of the recess; and embedding a ruthenium film in the recess after removing the tungsten oxide film.
    Type: Application
    Filed: September 20, 2023
    Publication date: March 28, 2024
    Inventors: Issei TAKEYASU, Tadahiro ISHIZAKA
  • Publication number: 20230411142
    Abstract: Improved process flows and methods are provided for processing a semiconductor substrate have exposed dielectric and metal-containing surfaces. More specifically, improved process flows and methods are provided for pre-cleaning the metal-containing surfaces prior to depositing a metal material onto the metal-containing surfaces. Hot vapor-phase etching is used to remove a native oxide film from the metal-containing surfaces. Prior to hot vapor-phase etching, the semiconductor substrate is exposed to a first silicon-containing gas to deposit an inhibitor film onto the exposed dielectric and metal-containing surfaces. The inhibitor film protects the dielectric surfaces while the native oxide film is being removed via the hot vapor-phase etching. In some embodiments, the semiconductor substrate is exposed to a second silicon-containing gas, after hot vapor-phase etching, to remove residues of the hot vapor-phase etching process from the pre-cleaned metal-containing surfaces.
    Type: Application
    Filed: May 17, 2023
    Publication date: December 21, 2023
    Inventors: Ryota Yonezawa, Kai-Hung Yu, Tadahiro Ishizaka, Atsushi Gomi, Hidenao Suzuki
  • Publication number: 20230377893
    Abstract: A method for manufacturing a semiconductor device that includes forming a ruthenium film on a conductive film formed on a substrate for manufacture of the semiconductor device, wherein the conductive film includes a metal that increases an electrical resistance between the conductive film and the ruthenium film by interfacial diffusion between the conductive film and the ruthenium film, and wherein the method comprises forming the ruthenium film on the conductive film by alternately repeating a plurality of times: forming a ruthenium thin film by supplying a ruthenium raw material gas to the substrate on which the conductive film is formed; and then supplying a boron compound gas to the ruthenium thin film.
    Type: Application
    Filed: September 15, 2021
    Publication date: November 23, 2023
    Inventors: Shunji YAMAKAWA, Tadahiro ISHIZAKA, Masato SAKAMOTO, Kohichi SATOH
  • Publication number: 20230227973
    Abstract: A ruthenium film forming method includes: causing chlorine to be adsorbed to an upper portion of a recess at a higher density than to a lower portion of the recess by supplying a chlorine-containing gas to a substrate including an insulating film and having the recess; and forming a ruthenium film in the recess by supplying a Ru-containing precursor to the recess to which the chlorine is adsorbed.
    Type: Application
    Filed: March 23, 2023
    Publication date: July 20, 2023
    Inventor: Tadahiro ISHIZAKA
  • Patent number: 11702734
    Abstract: A method of forming a ruthenium film on a surface of a substrate in order to embed ruthenium in a recess formed in the surface of the substrate includes depositing ruthenium by supplying a ruthenium raw material gas to the substrate under a preset first pressure, and depositing the ruthenium by supplying the ruthenium raw material gas to the substrate under a preset second pressure, which is lower than the first pressure. The ruthenium film is formed by alternately repeating the depositing the ruthenium under the first pressure and the depositing the ruthenium under the second pressure.
    Type: Grant
    Filed: November 4, 2021
    Date of Patent: July 18, 2023
    Assignee: Tokyo Electron Limited
    Inventors: Shunji Yamakawa, Tadahiro Ishizaka, Kohichi Satoh, Masato Araki
  • Patent number: 11680320
    Abstract: A ruthenium film forming method includes: causing chlorine to be adsorbed to an upper portion of a recess at a higher density than to a lower portion of the recess by supplying a chlorine-containing gas to a substrate including an insulating film and having the recess; and forming a ruthenium film in the recess by supplying a Ru-containing precursor to the recess to which the chlorine is adsorbed.
    Type: Grant
    Filed: July 7, 2020
    Date of Patent: June 20, 2023
    Assignee: TOKYO ELECTRON LIMITED
    Inventor: Tadahiro Ishizaka
  • Publication number: 20230096191
    Abstract: A method of forming a ruthenium film on a substrate by supplying a ruthenium-containing gas includes: forming an adsorption inhibition layer that inhibits adsorption of the ruthenium-containing gas by supplying an adsorption inhibition gas to an end portion and a rear surface of the substrate; transferring the substrate to a chamber; and forming the ruthenium film on the substrate by supplying the ruthenium-containing gas to the chamber.
    Type: Application
    Filed: September 19, 2022
    Publication date: March 30, 2023
    Inventors: Takeshi ITATANI, Einosuke TSUDA, Tadahiro ISHIZAKA, Satoshi TAKEDA
  • Publication number: 20230093323
    Abstract: A film forming apparatus embeds ruthenium in a substrate having a recess. The film forming apparatus includes: a processing container; a gas supplier configured to supply gas; and a gas exhauster configured to exhaust gas, wherein the gas supplier includes a first supply line configured to supply a ruthenium raw-material gas into the processing container and a second supply line configured to supply a gas containing ozone gas into the processing container, and wherein the gas exhauster includes a first exhaust line including a first exhaust apparatus and configured to exhaust a gas containing a ruthenium raw-material gas from an interior of the processing container by using the first exhaust apparatus, and a second exhaust line including a second exhaust apparatus different from the first exhaust apparatus and configured to exhaust the gas containing ozone gas by using the second exhaust apparatus.
    Type: Application
    Filed: September 9, 2022
    Publication date: March 23, 2023
    Inventors: Tadahiro ISHIZAKA, Masayuki MOROI, Yuichi FURUYA
  • Publication number: 20230090881
    Abstract: A film-forming method of embedding ruthenium in a substrate having a recess includes: (a) providing the substrate in a processing container; (b) supplying a gas containing a ruthenium raw material gas into the processing container to form a ruthenium layer; (c) annealing the ruthenium layer; and (d) supplying a gas containing an ozone gas into the processing container to etch the ruthenium layer, wherein (b), (c), and (d) are repeatedly executed in this order.
    Type: Application
    Filed: September 15, 2022
    Publication date: March 23, 2023
    Inventors: Masato ARAKI, Tadahiro ISHIZAKA, Kohichi SATOH
  • Publication number: 20220301882
    Abstract: There is provided a method of performing a surface processing on a substrate having a metal layer formed on a bottom portion of a recess formed in an insulating film, the method including: supplying a halogen-containing gas into a processing chamber in which the substrate is loaded; and removing a metal oxide from the bottom portion of the recess using the halogen-containing gas.
    Type: Application
    Filed: June 8, 2022
    Publication date: September 22, 2022
    Inventors: Koichi Takatsuki, Tadahiro Ishizaka, Mikio Suzuki, Toshio Hasegawa
  • Patent number: 11387112
    Abstract: There is provided a method of performing a surface processing on a substrate having a metal layer formed on a bottom portion of a recess formed in an insulating film, the method including: supplying a halogen-containing gas into a processing chamber in which the substrate is loaded; and removing a metal oxide from the bottom portion of the recess using the halogen-containing gas.
    Type: Grant
    Filed: September 30, 2019
    Date of Patent: July 12, 2022
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Koichi Takatsuki, Tadahiro Ishizaka, Mikio Suzuki, Toshio Hasegawa
  • Publication number: 20220145451
    Abstract: A method of forming a ruthenium film on a surface of a substrate in order to embed ruthenium in a recess formed in the surface of the substrate includes depositing ruthenium by supplying a ruthenium raw material gas to the substrate under a preset first pressure, and depositing the ruthenium by supplying the ruthenium raw material gas to the substrate under a preset second pressure, which is lower than the first pressure. The ruthenium film is formed by alternately repeating the depositing the ruthenium under the first pressure and the depositing the ruthenium under the second pressure.
    Type: Application
    Filed: November 4, 2021
    Publication date: May 12, 2022
    Inventors: Shunji YAMAKAWA, Tadahiro ISHIZAKA, Kohichi SATOH, Masato ARAKI
  • Patent number: 11152260
    Abstract: An embedding method includes: removing a metal oxide film at a surface of a metal layer from a substrate that includes the metal layer on a bottom of a recess formed in an insulating layer; covering the surface of the metal layer by embedding ruthenium in the recess from the bottom of the recess; forming a ruthenium liner film in the recess; and further embedding ruthenium in the recess in which the liner film is formed.
    Type: Grant
    Filed: September 18, 2019
    Date of Patent: October 19, 2021
    Assignee: TOKYO ELECTRON LIMITED
    Inventor: Tadahiro Ishizaka
  • Publication number: 20210054503
    Abstract: There is provided a substrate processing method which includes placing a substrate on a stage provided inside a processing container, and forming a ruthenium film on the substrate, wherein forming the ruthenium film includes repeating a cycle including: supplying a ruthenium-containing gas and a CO gas into the processing container; and stopping the supply of the ruthenium-containing gas and the CO gas into the processing container and exhausting a gas within the processing container.
    Type: Application
    Filed: August 18, 2020
    Publication date: February 25, 2021
    Inventors: Masato ARAKI, Kohichi SATOH, Tadahiro ISHIZAKA, Takashi SAKUMA
  • Patent number: 10927453
    Abstract: A TiN-based film includes TiON films having an oxygen content of 50% or above and TiN films which are laminated alternately on a substrate. In a TiN-based film forming method, a TiON film having an oxygen content of 50 at % or above and a TiN film are alternately formed on a substrate.
    Type: Grant
    Filed: November 14, 2017
    Date of Patent: February 23, 2021
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Tadahiro Ishizaka, Masaki Koizumi, Masaki Sano, Seokhyoung Hong
  • Publication number: 20210017642
    Abstract: A method of forming a RuSi film, the method includes adsorbing silicon in a recess that is formed in a substrate and includes an insulating film by supplying a silicon-containing gas to the substrate, forming a Ru film in the recess by supplying a Ru-containing precursor to the recess in which the silicon is adsorbed, and forming a RuSi film by supplying a silicon-containing gas to the recess in which the Ru film is formed.
    Type: Application
    Filed: July 15, 2020
    Publication date: January 21, 2021
    Inventors: Tadahiro ISHIZAKA, Naotaka NORO
  • Publication number: 20210010135
    Abstract: A ruthenium film forming method includes: causing chlorine to be adsorbed to an upper portion of a recess at a higher density than to a lower portion of the recess by supplying a chlorine-containing gas to a substrate including an insulating film and having the recess; and forming a ruthenium film in the recess by supplying a Ru-containing precursor to the recess to which the chlorine is adsorbed.
    Type: Application
    Filed: July 7, 2020
    Publication date: January 14, 2021
    Inventor: Tadahiro ISHIZAKA
  • Publication number: 20210005493
    Abstract: When performing processing on a substrate in a plasma-free atmosphere, the substrate is reliably attracted to perform processing with high uniformity in the plane of the substrate. An apparatus includes a DC power source and a processing gas supply part. The DC power source has a positive electrode connected to one of an electrode of an electrostatic chuck and a conductive member, and a negative electrode connected to the other of the electrode and the conductive member, and attracts the substrate to a dielectric layer of the electrostatic chuck by electrostatic attraction force generated by applying voltage between the conductive member located at a processing position and the electrode in a state in which plasma is not formed inside a processing container. The processing gas supply part performs processing by supplying a processing gas to the substrate in a state in which the substrate is attracted to the dielectric layer.
    Type: Application
    Filed: October 12, 2018
    Publication date: January 7, 2021
    Inventors: Toshiaki FUJISATO, Tadahiro ISHIZAKA, Takashi MOCHIZUKI, Daisuke TORIYA
  • Publication number: 20200370172
    Abstract: In a hard mask formed on a target film formed on a substrate, a first film having a stress in a first direction and a second film having a stress in a second direction opposite to the first direction are alternately stacked one or more times.
    Type: Application
    Filed: May 22, 2020
    Publication date: November 26, 2020
    Inventors: Tsuyoshi MORIYA, Tadahiro ISHIZAKA, Yoshinori MORISADA
  • Patent number: 10847379
    Abstract: An etching method includes: adsorbing an adsorbate based on a processing gas containing BCl3 gas onto a target object, which serves as a to-be-etched object, by: supplying H2 gas and the processing gas to a process space in which the target object is disposed; and applying power of a predetermined frequency to the process space, while supplying the H2 gas is stopped, to generate plasma in the process space; and etching the target object by generating plasma of a rare gas in the process space to activate the adsorbate.
    Type: Grant
    Filed: May 9, 2019
    Date of Patent: November 24, 2020
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Masato Sakamoto, Tadahiro Ishizaka, Takeshi Itatani