Patents by Inventor Tadashi Nakanishi

Tadashi Nakanishi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20170314090
    Abstract: Disclosed is a non-oriented electrical steel sheet that is low in iron loss and exhibits excellent magnetic properties even when subjected to final annealing at high temperature. The non-oriented electrical steel sheet can be obtained from a steel (low-Al steel) having a chemical composition containing, in mass %, C: 0.005% or less, Si: 1.0% to 4.5%, Mn: 0.02% to 2.0%, Sol.Al: 0.001% or less, P: 0.2% or less, S+Se: 0.0010% or less, N: 0.005% or less, O: 0.005% or less, and Cu: 0.02% to 0.30%, and the balance consisting of Fe and incidental impurities.
    Type: Application
    Filed: October 21, 2015
    Publication date: November 2, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Tomoyuki OKUBO, Yoshihiko ODA, Tadashi NAKANISHI
  • Patent number: 9799432
    Abstract: A grain oriented electrical steel sheet has a magnetic domain structure modified by strain introduction without a trace of treatment, in which noise generated when the grain oriented electrical steel sheet is used laminated on an iron core of a transformer is effectively reduced by: setting a magnetic flux density B8 to 1.92 T or higher; then setting a ratio of average magnetic domain width of treated surface after strain-introducing treatment Wa to average magnetic domain width before strain-introducing treatment W0 as Wa/W0<0.4; and setting a ratio of Wa to average magnetic domain width of untreated surface Wb as Wa/Wb>0.7; and further setting a ratio of average width of magnetic domain discontinuous portion Wd in the untreated surface to average width of magnetic domain discontinuous portion in treated surface resulting from strain-introducing treatment Wc as Wd/Wc>0.8; and setting Wc<0.35 mm.
    Type: Grant
    Filed: August 4, 2011
    Date of Patent: October 24, 2017
    Assignee: JFE Steel Corporation
    Inventors: Hiroi Yamaguchi, Seiji Okabe, Takeshi Omura, Tadashi Nakanishi
  • Publication number: 20170260600
    Abstract: A non-oriented electrical steel sheet is obtained by subjecting a slab containing C: not more than 0.005 mass %, Si: 1.0-5.0 mass %, Mn: 0.04-3.0 mass %, sol. Al: not more than 0.005 mass %, P: 0.03-0.2 mass %, S: not more than 0.005 mass %, N: not more than 0.005 mass %, B: not more than 0.001 mass %, and Se: not more than 0.001 mass % and satisfying sol. Al+C+5B+5Se?0.005 mass % to hot rolling, cold rolling and finish annealing. A sheet temperature at the outlet side of the rolling machine in at least one pass of the final cold rolling is set to a range of 100-300° C. to provide S/2M of not less than 1.0 and S/5C of not less than 1.0 when X-ray intensity ratios of {001}<250>, {111}<112> and {001}<100> in a central layer in a thickness direction are S, M and C, respectively.
    Type: Application
    Filed: June 1, 2015
    Publication date: September 14, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Tomoyuki OKUBO, Tadashi NAKANISHI, Yoshihiko ODA, Shinji KOSEKI
  • Patent number: 9761359
    Abstract: A method produces a high strength electrical steel sheet in which a cumulative rolling reduction ratio in rough rolling is 73.0% or more, in which in a hot band annealing step, an annealing condition is selected that satisfies an area ratio of recrystallized grains after hot band annealing of 100%, and a recrystallized grain size of 80 ?m to 300 ?m, under a condition where annealing temperature is 850° C. to 1000° C., and annealing duration is 10 seconds to 10 minutes, and in which in a final annealing step, an annealing condition is selected that satisfies an area ratio of recrystallized grains after the final annealing of 30% to 95%, and a length in the rolling direction of a connected non-recrystallized grain group of 2.5 mm or less, under a condition where annealing temperature is 670° C. to 800° C., and annealing duration is 2 seconds to 1 minute.
    Type: Grant
    Filed: February 21, 2013
    Date of Patent: September 12, 2017
    Assignee: JFE Steel Corporation
    Inventors: Tadashi Nakanishi, Yoshiaki Zaizen, Yoshihiko Oda, Hiroaki Toda
  • Patent number: 9748027
    Abstract: Provided is a method for stably obtaining a non-oriented electrical steel sheet with high magnetic flux density and excellent productivity, at a low cost by casting in a continuous casting machine a slab having a chemical composition including by mass %, C?0.0050%, 3.0%<Si?5.0%, Mn?0.10%, Al?0.0010%, 0.040%<P?0.2%, N?0.0040%, 0.0003%?S?0.0050%, Ca?0.0015%, and total of at least one element selected from Sn and Sb: 0.01% or more and 0.1% or less, balance including Fe and incidental impurities, subjecting the slab to heating, then subjecting the slab to hot rolling to obtain a hot rolled steel sheet, then subjecting the steel sheet to hot band annealing, pickling, subsequent single cold rolling to obtain a final sheet thickness, then subjecting the steel sheet to final annealing, wherein in the hot band annealing, soaking temperature is 900° C. or higher and 1050° C. or lower, and cooling rate after soaking is 5° C/s or more.
    Type: Grant
    Filed: August 8, 2013
    Date of Patent: August 29, 2017
    Assignee: JFE STEEL CORPORATION
    Inventors: Tadashi Nakanishi, Yoshiaki Zaizen, Yoshihiko Oda, Hiroaki Toda
  • Publication number: 20170241002
    Abstract: A non-oriented electrical steel sheet has excellent magnetic properties and a chemical composition including C: not more than 0.01 mass %, Si: not more than 6 mass %, Mn: 0.05-3 mass %, P: not more than 0.2 mass %, Al: not more than 2 mass % but preferably not more than 0.005 mass %, N: not more than 0.005 mass %, S: not more than 0.01 mass %, Ga: not more than 0.0005 mass % even if hot band annealing is omitted.
    Type: Application
    Filed: June 24, 2015
    Publication date: August 24, 2017
    Inventors: Hiroaki Nakajima, Tomoyuki Okubo, Tadashi Nakanishi, Yoshihiko Oda
  • Publication number: 20170229222
    Abstract: A non-oriented electrical steel sheet having a high magnetic flux density and a low iron loss includes C: not more than 0.01 mass %, Si: 1.3-5.0 mass %, Mn: 0.001-3 mass %, sol. Al: not more than 0.004 mass %, P: 0.03-0.20 mass %, S: not more than 0.005 mass %, N: not more than 0.005 mass %, Ti: more than 0.0020 mass % but not more than 0.1 mass %, and further contains one or more selected from Sn: 0.001-0.1 mass %, Sb: 0.001-0.1 mass %, Ca: 0.001-0.02 mass % and Mg: 0.001-0.02 mass % as required.
    Type: Application
    Filed: August 6, 2015
    Publication date: August 10, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Tadashi Nakanishi, Shinji Koseki, Yoshihiko Oda, Tomoyuki Okubo
  • Publication number: 20170211161
    Abstract: A non-oriented electrical steel sheet with excellent recyclability whose magnetic property is prevented from becoming unstable in the case of reducing the Al content in order to reuse the non-oriented electrical steel sheet as iron scrap is provided. The non-oriented electrical steel sheet has a chemical composition containing, in mass %: C: 0.0050% or less; Si: 1.0% or more and 4.0% or less; Mn: 0.10% or more and 3.0% or less; Sol. Al: less than 0.0050%; P: more than 0.01% and 0.20% or less; S: 0.0050% or less; N: 0.0050% or less; Cu: 0.02% or more and less than 0.10%; and Ca: 0.0005% or more and 0.0100% or less, with a balance being Fe and incidental impurities.
    Type: Application
    Filed: August 13, 2015
    Publication date: July 27, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Tadashi NAKANISHI, Hiroaki NAKAJIMA, Tomoyuki OKUBO, Yoshihiko ODA
  • Publication number: 20160351308
    Abstract: A non-oriented electrical steel sheet has a high magnetic flux density and a low iron loss contains in terms of mass %, C: not more than 0.010%, Si: 1-4%, Mn: 0.05-3%, Al: not more than 0.004%, N: not more than 0.005%, P: 0.03-0.20%, S: not more than 0.01% and Se: not more than 0.002% or contains in terms of mass, C: not more than 0.01%, Si: 1-4%, Mn: 0.05-3%, Al: not more than 0.004%, N: not more than 0.005%, P: 0.03-0.20%, S: not more than 0.01%, Se: not more than 0.003% and further contains one or two selected from Sn: 0.001-0.1 mass % and Sb: 0.001-0.1 mass %.
    Type: Application
    Filed: January 8, 2015
    Publication date: December 1, 2016
    Inventors: Yoshihiko Oda, Tadashi Nakanishi, Shinji Koseki, Tomoyuki Okubo
  • Patent number: 9466411
    Abstract: A non-oriented electrical steel sheet has a chemical composition including, in mass %, C: 0.005% or less, Si: 5% or less, Al: 3% or less, Mn: 5% or less, S: 0.005% or less, P: 0.2% or less, N: 0.005% or less, Mo: 0.001 to 0.04%, Ti: 0.0030% or less, Nb: 0.0050% or less, V: 0.0050% or less, Zr: 0.0020% or less, one or both of Sb and Sn: 0.001 to 0.1% in total, and the balance being iron and incidental impurities.
    Type: Grant
    Filed: September 26, 2012
    Date of Patent: October 11, 2016
    Assignee: JFE Steel Corporation
    Inventors: Yoshihiko Oda, Hiroaki Toda, Tadashi Nakanishi, Yoshiaki Zaizen
  • Publication number: 20160203895
    Abstract: A non-oriented electrical steel sheet having a high magnetic flux density and a low iron loss at not only a commercial frequency but also a high frequency zone, which has a chemical composition including C: not more than 0.0050 mass %, Si: more than 1.5 mass % but not more than 5.0 mass %, Mn: not more than 0.10 mass %, sol. Al: not more than 0.0050 mass, P: more than 0.040 mass % but not more than 0.2 mass %, S: not more than 0.0050 mass %, N: not more than 0.0040 mass % and Ca: 0.001-0.01 mass % and the remainder being Fe and inevitable impurities and a compositional ratio of CaO in oxide-based inclusions existing in a steel sheet of not less than 0.4 and/or a compositional ratio of Al2O3 of not less than 0.3, and a hot rolled steel sheet used as a raw steel material thereof.
    Type: Application
    Filed: August 11, 2014
    Publication date: July 14, 2016
    Applicant: JFE STEEL CORPORATION
    Inventors: Tadashi NAKANISHI, Shinji KOSEKI, Yoshihiko ODA, Hiroaki TODA
  • Publication number: 20160203896
    Abstract: A non-oriented electrical steel sheet having a chemical composition comprising C: not more than 0.010 mass %, Si: 1.0-7.0 mass %, Mn: 0.001-3.0 mass %, sol. Al: 0.0001-3.5 mass %, P: 0.01-0.2 mass %, S: not more than 0.010 mass %, N: not more than 0.010 mass % and the remainder being Fe and inevitable impurities, wherein a ratio (P120/Fe700) of a peak-peak height P120 of P near to an electronic energy of 120 eV to a peak-peak height Fe700 of Fe near to an electronic energy of 700 eV in an Auger differential spectrum obtained by analyzing a broken surface of a grain boundary through Auger electron spectroscopy is not less than 0.1 and a sheet thickness is 0.10-0.50 mm, and a motor using such a non-oriented electrical steel sheet as an iron core.
    Type: Application
    Filed: August 11, 2014
    Publication date: July 14, 2016
    Applicant: JFE STEEL CORPORATION
    Inventors: Tadashi NAKANISHI, Shinji KOSEKI, Yoshihiko ODA, Hiroaki TODA
  • Publication number: 20160076125
    Abstract: A non-oriented electrical steel sheet has a chemical composition that includes C: not more than 0.005%, Si: 1.5-4%, Mn: 1.0-5%, P: not more than 0.1%, S: not more than 0.005%, Al: not more than 3 mass %, N: not more than 0.005 mass %, Bi: not more than 0.0030% as mass % and the remainder being Fe and inevitable impurities or a chemical composition containing C: not more than 0.005%, Si: 1.5-4%, Mn: 1.0-5%, P: not more than 0.1%, S: not more than 0.005%, Al: not more than 3 mass %, N: not more than 0.005 mass %, Bi: not more than 0.0030% and further one or two of Ca: 0.0005-0.005% and Mg: 0.0002-0.005%, and is stably excellent in the high-frequency iron loss property even if a great amount of Mn is included.
    Type: Application
    Filed: March 12, 2014
    Publication date: March 17, 2016
    Inventors: Shinji Koseki, Yoshihiko Oda, Hiroaki Toda, Tatsuhiko Hiratani, Tadashi Nakanishi
  • Publication number: 20160042850
    Abstract: A non-oriented electrical steel sheet having a high magnetic flux density and a low anisotropy contains C: not more than 0.01 mass %, Si: 1-4 mass %, Mn: 0.05-3 mass %, P: 0.03-0.2 mass %, S: not more than 0.01 mass %, Al: not more than 0.004 mass %, N: not more than 0.005 mass %, As: not more than 0.003 mass %, and preferably further contains one or two of Sb: 0.001-0.1 mass % and Sn: 0.001-0.1 mass % or further contains one or two of Ca: 0.001-0.005 mass % and Mg: 0.001-0.005 mass %.
    Type: Application
    Filed: March 11, 2014
    Publication date: February 11, 2016
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoshihiko Oda, Hiroaki Toda, Shinji Koseki, Tatsuhiko Hiratani, Tadashi Nakanishi, Tomoyuki Okubo
  • Publication number: 20160020007
    Abstract: A non-oriented electrical steel sheet has a chemical composition including C: not more than 0.005 mass %, Si: 1.5-4 mass %, Mn: 1-5 mass %, P: not more than 0.1 mass %, S: not more than 0.005 mass %, Al: not more than 3 mass %, N: not more than 0.005 mass %, Pb: not more than 0.001 mass % and the remainder being Fe and inevitable impurities or a chemical composition including C: not more than 0.005 mass %, Si: 1.5-4 mass %, Mn: 1-5 mass %, P: not more than 0.1 mass %, S: not more than 0.005 mass %, Al: not more than 3 mass %, N: not more than 0.005 mass %, Pb: not more than 0.0020 mass % and further one or two of Ca: 0.0005-0.007 mass % and Mg: 0.0002-0.005 mass %, and has a stable and excellent high-frequency iron loss property even when Mn content is high.
    Type: Application
    Filed: March 12, 2014
    Publication date: January 21, 2016
    Inventors: Yoshihiko Oda, Hiroaki Toda, Shinji Koseki, Tatsuhiko Hiratani, Tadashi Nakanishi
  • Publication number: 20150348686
    Abstract: By using a hot-rolled steel sheet of a predetermined chemical composition, and annealing the hot-rolled steel sheet in nitrogen atmosphere at 1000° C. for 30 seconds, and then immersing in a solution of 7% HCl at 80° C. for 60 seconds to obtain a hot-rolled steel sheet having a pickling weight loss of 10 g/m2 or more and 35 g/m2 or less, it is possible to obtain a hot-rolled steel sheet for producing a non-oriented electrical steel sheet that not only has excellent magnetic properties such as iron loss properties and magnetic flux density, but also has reduced steel sheet surface defects and an excellent manufacturing yield.
    Type: Application
    Filed: January 16, 2014
    Publication date: December 3, 2015
    Inventors: Hiroaki TODA, Yoshiaki ZAIZEN, Tadashi NAKANISHI, Yoshihiko ODA
  • Publication number: 20150270042
    Abstract: The pickling loss when a hot-rolled steel sheet having a predetermined chemical composition is annealed at 1000 ° C. for 30 seconds in a nitrogen atmosphere and then immersed in a solution of 7 % HCI at 80 ° C. for 60 seconds is in a range of 40 g/m2 or more and 100 g/m2 or less. A hot-rolled steel sheet for production of a non-oriented electrical steel sheet with not only excellent magnetic properties such as iron loss and magnetic flux density but also excellent recyclability and steel sheet surface appearance can thus be obtained.
    Type: Application
    Filed: October 11, 2013
    Publication date: September 24, 2015
    Inventors: Hiroaki Toda, Yoshiaki Zaizen, Tadashi Nakanishi, Yoshihiko Oda
  • Publication number: 20150213928
    Abstract: According to the present invention, a high-strength electrical steel sheet that is suitable as rotor material for a high speed motor, steadily has high strength, and also has excellent magnetic properties can be obtained by setting the chemical composition thereof to include, by mass %, C: 0.005% or less, Si: more than 3.5% and 4.5% or less, Mn: 0.01% or more and 0.10% or less, Al: 0.005% or less, Ca: 0.0010% or more and 0.0050% or less, S: 0.0030% or less, and N: 0.0030% or less, Ca/S being 0.80 or more, the balance being Fe and incidental impurities, and by setting the sheet thickness to 0.40 mm or less, the non-recrystallized deformed microstructure to 10% or more and 70% or less, tensile strength (TS) to 600 MPa or more, and iron loss W10/400 to 30 W/kg or less.
    Type: Application
    Filed: August 8, 2012
    Publication date: July 30, 2015
    Applicant: JFE STEEL CORPORATION
    Inventors: Hiroaki Toda, Tadashi Nakanishi, Masaaki Kohno, Yoshihiko Oda
  • Publication number: 20150136278
    Abstract: Provided is a method for stably obtaining a non-oriented electrical steel sheet with high magnetic flux density and excellent productivity, at a low cost by casting in a continuous casting machine a slab having a chemical composition including by mass %, C: 0.0050% or less, Si: more than 3.0% and 5.0% or less, Mn: 0.10% or less, Al: 0.0010% or less, P: more than 0.040% and 0.2% or less, N: 0.0040% or less, S: 0.0003% or more and 0.0050% or less, Ca: 0.0015% or more, and total of at least one element selected from Sn and Sb: 0.01% or more and 0.1% or less, balance including Fe and incidental impurities, subjecting the slab to heating, then subjecting the slab to hot rolling to obtain a hot rolled steel sheet, then subjecting the steel sheet to hot band annealing, pickling, subsequent single cold rolling to obtain a final sheet thickness, then subjecting the steel sheet to final annealing, wherein in the hot band annealing, soaking temperature is 900° C. or higher and 1050° C.
    Type: Application
    Filed: August 8, 2013
    Publication date: May 21, 2015
    Inventors: Tadashi Nakanishi, Yoshiaki Zaizen, Yoshihiko Oda, Hiroaki Toda
  • Publication number: 20150059929
    Abstract: A non-oriented electrical steel sheet having a high magnetic flux density and a low iron loss is produced by hot rolling a steel slab including C: not more than 0.005 mass %, Si: not more than 4 mass %, Mn: 0.03˜3 mass %, Al: not more than 3 mass %, P: 0.03˜0.2 mass %, S: not more than 0.005 mass %, N: not more than 0.005 mass %, Ca: 0.0005˜0.01 mass %, provided that an atom ratio to S (Ca (mass %)/40)/(S (mass %)/32) is within a range of 0.5˜3.5, and the balance being Fe and incidental impurities, hot band annealing, cold rolling and then conducting recrystallization annealing by heating at an average temperature rising rate of not less than 100° C./sec up to at least 740° C.
    Type: Application
    Filed: March 7, 2013
    Publication date: March 5, 2015
    Inventors: Yoshiaki Zaizen, Yoshihiko Oda, Hiroaki Toda, Tadashi Nakanishi