Abstract: A core member for a sandwich panel and a method of forming the core member for the sandwich panel which are capable of attaining a desired profile, a desired pattern on their surfaces, and a desired inner structure in accordance with an application of the sandwich panel. There is provided a thermoplastic resin core member interposed between two resin skin sheets comprising a closed hollow portion located to be inside of a desired position in accordance with an application of the sandwiched panel, and it is formed by clamping parison of a molten thermoplastic resin positioned to be between two split molds so as to exhibit a desired profile and/or a surface shape, two surfaces against each of which the molten parison is pressed to form an adhesive surface on which the corresponding resin skin sheet is formed.

Abstract: A method of manufacturing a resin-laminated board by preparing a pair of first and second split molds each of which is provided with a cavity; positioning two sheet materials made of a thermoplastic resin between the first and second split molds with the cavities of the first and second split molds opposed to each other; forming a plurality of recesses by recessing a first sheet material toward a second sheet material with use of a plurality of protrusions provided to the first split mold; and welding bottoms of the recesses to the second sheet material by clamping the pair of first and second split molds to obtain a resin-laminated board with a hollow structure. A mold includes a plurality of piece members, disposed at the cavity of the first split mold; and includes the protrusions and male screws provided to base ends of the protrusions.

Abstract: A molding apparatus that adsorbs thermoplastic resin extruded in a sheet form from an extruding machine, onto a cavity of a mold, and shapes the thermoplastic resin into a shape according to the cavity is provided. The molding apparatus may include a frame that is positioned on a periphery of the mold and is movable relative to the mold, wherein a suction part for suctioning the thermoplastic resin is provided in a contact surface of the frame to contact the thermoplastic resin, and the suction part is provided in a linear shape along with a longitudinal direction of the frame positioned on the periphery of the mold.

Abstract: A method of manufacturing a resin-laminated board by preparing a pair of first and second split molds each of which is provided with a cavity; positioning two sheet materials made of a thermoplastic resin between the first and second split molds with the cavities of the first and second split molds opposed to each other; forming a plurality of recesses by recessing a first sheet material toward a second sheet material with use of a plurality of protrusions provided to the first split mold; and welding bottoms of the recesses to the second sheet material by clamping the pair of first and second split molds to obtain a resin-laminated board with a hollow structure. A mold includes a plurality of piece members, disposed at the cavity of the first split mold; and includes the protrusions and male screws provided to base ends of the protrusions.

Abstract: A resin-laminated board includes a front-side sheet and a backside sheet layered on each other with a hollow part interposed therebetween. The backside sheet is recessed toward the hollow part to provide a plurality of first recesses and a plurality of second recesses. The front-side sheet and the backside sheet are connected to each other with plural ribs by welding bottoms of the first recesses and the second recesses to the front-side sheet. The resin-laminated board has a thin-plate part having the first recesses with small depth and a thick-plate part having the second recesses with large depth, and the first recesses and the second recesses are arranged at substantially the same pitch.

Abstract: In a resin sandwich panel, the two resin skin material sheets have peripheral edge portions thereof joined to each other so as to form an internal hollow portion. The resin core material is disposed in the hollow portion. At least one of surfaces of the resin core material opposing the two resin skin material sheets has a groove portion extending across the entire surface, and a depression communicating with the groove portion. At least one of the two resin skin material sheets additionally has an atmosphere-opened through-hole provided in a thickness direction thereof. When the one of the surfaces of the resin core material and the corresponding resin skin material sheet are surface-to-surface adhered to each other in the hollow portion, air between the surfaces and the skin material sheet is guided to the depression via the groove portion, and exhausted out of the atmosphere-opened through-hole.

Abstract: Provided is a resin laminates in which the depth of concave ribs provided to a back side sheet can be made uniform, even when a convex region and flat regions are present on an front side sheet of the resin laminate. The resin laminate is provided with the front side sheet and the back side sheet, which overlap with a hollow interposed therebetween. The back side sheet is recessed into the hollow, and a large number of concave ribs are provided. The bottoms of the concave ribs are fused to the front side sheet. The front side sheet is provided with front side flat region configured from a flat surface and a front side convex region protruding away from the hollow. The back side sheet is provided with back side flat region configured from a flat surface and a back side concave region recessed into the hollow.

Abstract: Provided is a resin laminates in which the depth of concave ribs provided to a back side sheet can be made uniform, even when a convex region and flat regions are present on an front side sheet of the resin laminate . The resin laminate is provided with the front side sheet and the back side sheet, which overlap with a hollow interposed therebetween. The back side sheet is recessed into the hollow, and a large number of concave ribs are provided. The bottoms of the concave ribs are fused to the front side sheet. The front side sheet is provided with front side flat region configured from a flat surface and a front side convex region protruding away from the hollow. The back side sheet is provided with back side flat region configured from a flat surface and a back side concave region recessed into the hollow.

Abstract: An object of the present invention is to provide a sandwich panel which is capable of securing its flexural or its shear rigidity as a whole and securing a compression rigidity of a core material itself, while at the same time of readily reducing the weight of the sandwich panel.

Abstract: A foam structure includes: a first core material and a second core material that are obtained by splitting a foam body at a linear groove part, the groove part being formed in the foam body for fitting with a reinforcing material, and the reinforcing material into which the first core material and the second core material are respectively fitted from one side and the other side of the reinforcing material.

Abstract: A molding apparatus that adsorbs thermoplastic resin extruded in a sheet form from an extruding machine, onto a cavity of a mold, and shapes the thermoplastic resin into a shape according to the cavity is provided. The molding apparatus may include a frame that is positioned on a periphery of the mold and is movable relative to the mold, wherein a suction part for suctioning the thermoplastic resin is provided in a contact surface of the frame to contact the thermoplastic resin, and the suction part is provided in a linear shape along with a longitudinal direction of the frame positioned on the periphery of the mold.

Abstract: The present invention provides a molding apparatus by which it is possible to make a frame located around a mold contact thermoplastic resin. In the molding apparatus of the present invention, the thermoplastic resin extruded from an extruding machine in a sheet form is adsorbed onto a cavity surface of the mold. As a result, the thermoplastic resin is shaped into a shape according to the cavity surface. The molding apparatus includes a frame that is positioned around the mold and is movable relative to the mold. In the frame, a suction part to suck the thermoplastic resin is provided.

Abstract: A resin panel includes a first structure and a second structure stacked on each other. The structures includes reference surfaces that serve as the front surface and the back surface of the resin panel respectively. Each of the structures includes a plurality of protrusions protruding inwardly from the reference surface. The protrusions of the structure face the protrusions of the other structure each other. Jutting portions of linear shape are formed between adjacent protrusions of each of the structures. The structures are joined such that apical portions of the protrusions of each structure abut one another.

Abstract: The present invention provides a duct molding method by which it is possible to improve the adhesion of a sheet. In the duct molding method of the present invention, a molten thermoplastic resin sheet is positioned between molds. Subsequently, the thermoplastic resin sheet (P) is absorbed onto cavity surfaces of the molds and the molds are closed. Thereby, a duct is molded.

Abstract: Provided is a luggage compartment structure of a vehicle in which a plate member is able to be installed in various aspects in a luggage compartment of the vehicle, the luggage compartment structure of a vehicle being capable of preventing an article on the plate member from falling using a fall prevention member which is a separate member from the plate member. The luggage compartment structure of a vehicle has a plate member installed in at least two positions including a first position (?) of a luggage compartment of the vehicle and a second position (?) that is higher than the first position (?), and a fall prevention member which prevents an article placed on the plate member installed at the second position (?) from falling, wherein the fall prevention member is detachable from the plate member or the vehicle.

Abstract: A core member for a sandwich panel and a method of forming the core member for the sandwich panel which are capable of attaining a desired profile, a desired pattern on their surfaces, and a desired inner structure in accordance with an application of the sandwich panel. There is provided a thermoplastic resin core member interposed between two resin skin sheets comprising a closed hollow portion located to be inside of a desired position in accordance with an application of the sandwiched panel, and it is formed by clamping parison of a molten thermoplastic resin positioned to be between two split molds so as to exhibit a desired profile and/or a surface shape, two surfaces against each of which the molten parison is pressed to form an adhesive surface on which the corresponding resin skin sheet is formed.

Abstract: A resin-laminated board includes a front-side sheet and a backside sheet layered on each other with a hollow part interposed therebetween. The backside sheet is recessed toward the hollow part to provide a plurality of first recesses and a plurality of second recesses. The front-side sheet and the backside sheet are connected to each other with plural ribs by welding bottoms of the first recesses and the second recesses to the front-side sheet. The resin-laminated board has a thin-plate part having the first recesses with small depth and a thick-plate part having the second recesses with large depth, and the first recesses and the second recesses are arranged at substantially the same pitch.

Abstract: There is provided a method for forming a resin molded article characterized by comprising the steps of melting and kneading a thermoplastic resin, storing a predetermined amount of the melted and kneaded thermoplastic resin, extruding the stored thermoplastic resin intermittently in a predetermined extrusion amount per unit time from an extrusion slit provided in a T-die and having a predetermined gap and sandwiching the sheet-shaped resin between a pair of rollers arranged below the extrusion slit and feeding the resin downward at a feeding speed higher than, or equal to the predetermined extrusion speed by rotary driving of the rollers, disposing the sheet-shaped molten resin, fed by the rollers, near a side of a mold arranged below the pair of rollers, and forming the sheet-shaped resin in a shape conforming to a shape of the mold.

Abstract: A method for forming a resin molded article includes a step of extruding a thermoplastic resin intermittently at a predetermined speed from an extrusion slit, such that the resin droops downward in a shape of a sheet. The method further includes the steps of: feeding the extruded sheet-shaped resin downward by a pair of rollers; and forming the sheet-shaped resin with a mold. In the step of feeding the sheet-shaped resin, one of the rollers is pressed against the other, but not to the extent of crushing the sheet-shaped resin, regardless of the thickness of the sheet-shaped resin. In addition, a surface temperature of each of the rollers is set lower than a temperature of the sheet-shaped resin and within a predetermined temperature range. This method can prevent sliding contact between the rollers and the sheet, while preventing the sheet from being wound around the rollers.

Abstract: An object of the present invention is to provide a method for forming a resin molded article, a resin molded article forming apparatus, and an apparatus for adjusting a thickness of a thermoplastic resin sheet which are capable of preventing a draw-down or a neck-in phenomenon of a molten sheet-shaped thermoplastic resin extruded downwardly in a suspended manner without putting a restriction on the type of resin to be adopted.