Patents by Inventor Tadayuki Sawai

Tadayuki Sawai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9535350
    Abstract: Toner of one aspect of the present invention has a weight average molecular weight Mw of 30,000?Mw?95,263 as determined from a molecular weight distribution based on GPC, includes a THF-insoluble gel component at a weight proportion of less than 5%, and includes components each having a molecular weight of 500 to 1500 which components have an area occupancy of 4% to 10% on a chart of the molecular weight distribution based on GPC.
    Type: Grant
    Filed: August 17, 2016
    Date of Patent: January 3, 2017
    Assignee: SHARP KABUSHIKI KAISHA
    Inventors: Keiichi Kikawa, Tadayuki Sawai, Yoritaka Tsubaki, Keigo Mitamura, Yui Kawano, Shintaro Fukuoka
  • Publication number: 20160357121
    Abstract: Toner of one aspect of the present invention has a weight average molecular weight Mw of 30,000?Mw?95,263 as determined from a molecular weight distribution based on GPC, includes a THF-insoluble gel component at a weight proportion of less than 5%, and includes components each having a molecular weight of 500 to 1500 which components have an area occupancy of 4% to 10% on a chart of the molecular weight distribution based on GPC.
    Type: Application
    Filed: August 17, 2016
    Publication date: December 8, 2016
    Inventors: Keiichi KIKAWA, Tadayuki SAWAI, Yoritaka TSUBAKI, Keigo MITAMURA, Yui KAWANO, Shintaro FUKUOKA
  • Patent number: 9274447
    Abstract: A two-component color developer containing a toner and a resin-coated carrier, the toner containing at least a polyester resin as a binding resin, an organic pigment as a colorant and inorganic fine particles as an external additive, wherein the inorganic fine particles have a negative polarity, the toner has a volume resistivity of 40×109 to 220×109 ?cm and a negative polarity, and the carrier has a coat durability of 90% or greater.
    Type: Grant
    Filed: July 25, 2012
    Date of Patent: March 1, 2016
    Assignee: SHARP KABUSHIKI KAISHA
    Inventors: Tadayuki Sawai, Yoritaka Tsubaki, Keiichi Kikawa, Keigo Mitamura, Yui Kawano, Shintaro Fukuoka
  • Patent number: 9250549
    Abstract: Toners of respective colors of a full-color toner set each contain a binder resin which is polyester resin; and a release agent dispersing aid which is styrene acrylic copolymer resin having at least one of an ?-methylstyrene structure and a styrene structure. The styrene acrylic copolymer resin is contained in an amount of 7 parts by weight to 14 parts by weight with respect to 100 parts by weight of the polyester resin. The full-color toner set has a sum of resistivities of the toners of the respective colors of 410×109 to 510×109 (?·cm).
    Type: Grant
    Filed: March 8, 2013
    Date of Patent: February 2, 2016
    Assignee: SHARP KABUSHIKI KAISHA
    Inventors: Shintaro Fukuoka, Tadayuki Sawai, Yoritaka Tsubaki, Keigo Mitamura, Yui Kawano, Keiichi Kikawa
  • Publication number: 20150104740
    Abstract: Toners of respective colors of a full-color toner set each contain a binder resin which is polyester resin; and a release agent dispersing aid which is styrene acrylic copolymer resin having at least one of an ?-methylstyrene structure and a styrene structure. The styrene acrylic copolymer resin is contained in an amount of 7 parts by weight to 14 parts by weight with respect to 100 parts by weight of the polyester resin. The full-color toner set has a sum of resistivities of the toners of the respective colors of 410×109 to 510×109 (?·cm).
    Type: Application
    Filed: March 8, 2013
    Publication date: April 16, 2015
    Applicant: Sharp Kabushiki Kaisha
    Inventors: Shintaro Fukuoka, Tadayuki Sawai, Yoritaka Tsubaki, Keigo Mitamura, Yui Kawano, Keiichi Kikawa
  • Publication number: 20150079513
    Abstract: A toner for electrostatic image development is configured such that: a binder resin is polyester resin; a release agent dispersing aid is styrene acrylic copolymer resin having at least one of an ?-methylstyrene structure and a styrene structure, and is contained in an amount of 5.5 parts by weight to 12 parts by weight with respect to 100 parts by weight of the polyester resin; and the styrene acrylic copolymer resin has an acid value of 3 KOHmg/g to 9 KOHmg/g, and the toner for electrostatic image development has an acid value of 14 KOHmg/g to 19 KOHmg/g.
    Type: Application
    Filed: March 8, 2013
    Publication date: March 19, 2015
    Inventors: Shintaro Fukuoka, Tadayuki Sawai, Yoritaka Tsubaki, Keiichi Kikawa, Keigo Mitamura, Yui Kawano
  • Publication number: 20150024311
    Abstract: Toner of one aspect of the present invention has a weight average molecular weight Mw of 30,000?Mw?95,263 as determined from a molecular weight distribution based on GPC, includes a THF-insoluble gel component at a weight proportion of less than 5%, and includes components each having a molecular weight of 500 to 1500 which components have an area occupancy of 4% to 10% on a chart of the molecular weight distribution based on GPC.
    Type: Application
    Filed: March 13, 2013
    Publication date: January 22, 2015
    Inventors: Keiichi Kikawa, Tadayuki Sawai, Yoritaka Tsubaki, Keigo Mitamura, Yui Kawano, Shinaro Fukuoka
  • Publication number: 20140242510
    Abstract: A two-component color developer containing a toner and a resin-coated carrier, the toner containing at least a polyester resin as a binding resin, an organic pigment as a colorant and inorganic fine particles as an external additive, wherein the inorganic fine particles have a negative polarity, the toner has a volume resistivity of 40×109 to 220×109 ?cm and a negative polarity, and the carrier has a coat durability of 90% or greater.
    Type: Application
    Filed: July 25, 2012
    Publication date: August 28, 2014
    Applicant: SHARP KABUSHIKI KAISHA
    Inventors: Tadayuki Sawai, Yoritaka Tsubaki, Keiichi Kikawa, Keigo Mutamura, Yui Kawano, Shintaro Fukuoka
  • Patent number: 7524600
    Abstract: Provided is a toner not undergoing the effect of change of temperature and humidity, with high charging stability and having good fixing property and releasability. This is an electrophotographic toner containing at least a binder resin, a colorant, a charge controller and a wax in which the binder resin comprises a polyester resin having an aromatic alcohol ingredient, the charge controller comprises an organic bentonite and the wax comprises a non-polar paraffin wax.
    Type: Grant
    Filed: February 7, 2006
    Date of Patent: April 28, 2009
    Assignee: Sharp Kabushiki Kaisha
    Inventors: Tomoko Toizumi, Yoshiaki Akazawa, Satoshi Ogawa, Masao Suzuki, Akio Matsumoto, Hiroshi Onda, Kiyoshi Toizumi, Toshihisa Ishida, Tadayuki Sawai, Kouji Kida, Tohru Nishikawa, Masahiko Kubo
  • Patent number: 7407732
    Abstract: An object of the invention is to provide a black toner that can satisfy further the requirement for low energy, high-speed and high performance, a color toner that can be used in an image forming apparatus provided with an oil-less fixation device, and a color toner including the black toner and the color toner. For the black toner, a polyester resin having an acid value of 7 to 20 mgKOH/g is used as the binding resin, and a carboxylic acid-modified paraffin wax having an acid value of 4 to 30 mgKOH/g is used as the wax. For the color toner, polyester resin having an acid value of 7 to 20 mgKOH/g is used as the binding resin, and a carboxylic acid-modified paraffin wax having an acid value of 6 to 25 mgKOH/g is used as the wax.
    Type: Grant
    Filed: June 20, 2003
    Date of Patent: August 5, 2008
    Assignee: Sharp Kabushiki Kaisha
    Inventors: Satoshi Ogawa, Masahiko Kubo, Tadayuki Sawai, Kouji Kida
  • Patent number: 7206539
    Abstract: A non-magnetic single component developing device that is included in combination with a photoreceptor in an image forming apparatus 1 of the electro-photographic system. The non-magnetic single component developing device includes a developing roller, a supplying roller, a doctor, a toner bath and a stirring blade. The supplying roller contains a rubber foam at least in its surface layer portion, the rubber foam including closed cells and open cells and having a foam ratio (porosity) of 0.75 to 0.85 and an average foam cell diameter of 350 to 500 ?m.
    Type: Grant
    Filed: March 15, 2005
    Date of Patent: April 17, 2007
    Assignee: Sharp Kabushiki Kaisha
    Inventors: Akihiko Kawahara, Tadayuki Sawai, Kazuya Korematu, Toru Nishikawa
  • Publication number: 20060177755
    Abstract: Provided is a toner not undergoing the effect of change of temperature and humidity, with high charging stability and having good fixing property and releasability. This is an electrophotographic toner containing at least a binder resin, a colorant, a charge controller and a wax in which the binder resin comprises a polyester resin having an aromatic alcohol ingredient, the charge controller comprises an organic bentonite and the wax comprises a non-polar paraffin wax.
    Type: Application
    Filed: February 7, 2006
    Publication date: August 10, 2006
    Applicant: Sharp Kabushiki Kaisha
    Inventors: Tomoko Toizumi, Yoshiaki Akazawa, Satoshi Ogawa, Masao Suzuki, Akio Matsumoto, Hiroshi Onda, Kiyoshi Toizumi, Toshihisa Ishida, Tadayuki Sawai, Kouji Kida, Tohru Nishikawa, Masahiko Kubo
  • Patent number: 7011920
    Abstract: A non-magnetic mono-component toner of the present invention is composed of a coloring powder at least containing a binder resin, coloring agent and wax and at least one kind of external additive having a mean particle diameter of 0.04 ?m or greater, wherein the relationship between the Vickers hardness of the above coloring powder and the mean particle diameter of the external additives satisfies the predetermined expression. Thereby, the present invention is effective in preventing the external additive particles from sinking into the toner surface as well as from falling off from the surface when the toner particles are stressed in the developing unit. As a result, it is possible to provide stable image quality free from degradation of toner charge performance and toner supply performance even for long-term use.
    Type: Grant
    Filed: November 12, 2003
    Date of Patent: March 14, 2006
    Assignee: Sharp Kabushiki Kaisha
    Inventors: Takafumi Nagai, Tadayuki Sawai, Toshihisa Ishida, Kouji Kida, Kazuya Korematsu, Toru Nishikawa, Yoshimi Kojima
  • Publication number: 20050220499
    Abstract: A non-magnetic single component developing device that is included in combination with a photoreceptor in an image forming apparatus 1 of the electro-photographic system. The non-magnetic single component developing device includes a developing roller, a supplying roller, a doctor, a toner bath and a stirring blade. The supplying roller contains a rubber foam at least in its surface layer portion, the rubber foam including closed cells and open cells and having a foam ratio (porosity) of 0.75 to 0.85 and an average foam cell diameter of 350 to 500 ?m.
    Type: Application
    Filed: March 15, 2005
    Publication date: October 6, 2005
    Applicant: SHARP KABUSHIKI KAISHA
    Inventors: Akihiko Kawahara, Tadayuki Sawai, Kazuya Korematu, Toru Nishikawa
  • Patent number: 6783906
    Abstract: An image forming apparatus having a tandem system configuration, includes: a multiple number of photoreceptors which each form an electrostatic latent image; and a multiple number of developing devices each holding a different color toner from the others for development of the corresponding static latent image, and is constructed so that the plural toners at least include a black toner, and the abrading force of the black toner or its carrier therein acting on the photoreceptor surface is adjusted so as to be smaller than that of the other developing toners or their carrier therein. Since, in a tandem type color image forming apparatus, the developing devices, photoreceptors and toners for all colors will reach the end of their life at the same time, the image forming apparatus can be operated at low cost.
    Type: Grant
    Filed: January 6, 2003
    Date of Patent: August 31, 2004
    Assignee: Sharp Kabushiki Kaisha
    Inventors: Toshihisa Ishida, Masanori Matsumoto, Tadayuki Sawai, Kouji Kida, Yuko Takeda
  • Publication number: 20040096764
    Abstract: A non-magnetic mono-component toner of the present invention is composed of a coloring powder at least containing a binder resin, coloring agent and wax and at least one kind of external additive having a mean particle diameter of 0.04 &mgr;m or greater, wherein the relationship between the Vickers hardness of the above coloring powder and the mean particle diameter of the external additives satisfies the predetermined expression. Thereby, the present invention is effective in preventing the external additive particles from sinking into the toner surface as well as from falling off from the surface when the toner particles are stressed in the developing unit. As a result, it is possible to provide stable image quality free from degradation of toner charge performance and toner supply performance even for long-term use.
    Type: Application
    Filed: November 12, 2003
    Publication date: May 20, 2004
    Applicant: SHARP KABUSHIKI KAISHA
    Inventors: Takafumi Nagai, Tadayuki Sawai, Toshihisa Ishida, Kouji Kida, Kazuya Korematsu, Toru Nishikawa, Yoshimi Kojima
  • Patent number: 6682867
    Abstract: A toner for electrophotography comprises: a coloring agent and a binding resin comprising a polyester resin constituted of cyclohexanedimethanol as an essential polyol component, wherein the toner has, at 110° C., a storage elastic modulus of 3×104 Pa or less and a loss elastic modulus of 6×104 Pa or less, and, at 150° C., a storage elastic modulus of 1×10 Pa or more and a loss elastic modulus of 1×102 Pa or more.
    Type: Grant
    Filed: April 9, 2002
    Date of Patent: January 27, 2004
    Assignees: Dainippon Ink & Chemicals, Inc., Sharp Kabushiki Kaisha
    Inventors: Masahiko Kubo, Tadayuki Sawai, Satoshi Ogawa, Hiroyuki Terada, Kinji Shinzo, Yoshinori Shimane
  • Publication number: 20030235772
    Abstract: An object of the invention is to provide a black toner that can satisfy further the requirement for low energy, high-speed and high performance, a color toner that can be used in an image forming apparatus provided with an oil-less fixation device, and a color toner including the black toner and the color toner. For the black toner, a polyester resin having an acid value of 7 to 20 mgKOH/g is used as the binding resin, and a carboxylic acid-modified paraffin wax having an acid value of 4 to 30 mgKOH/g is used as the wax. For the color toner, polyester resin having an acid value of 7 to 20 mgKOH/g is used as the binding resin, and a carboxylic acid-modified paraffin wax having an acid value of 6 to 25 mgKOH/g is used as the wax.
    Type: Application
    Filed: June 20, 2003
    Publication date: December 25, 2003
    Inventors: Satoshi Ogawa, Masahiko Kubo, Tadayuki Sawai, Kouji Kida
  • Publication number: 20030215266
    Abstract: An image forming apparatus having a tandem system configuration, includes: a multiple number of photoreceptors which each form an electrostatic latent image; and a multiple number of developing devices each holding a different color toner from the others for development of the corresponding static latent image, and is constructed so that the plural toners at least include a black toner, and the abrading force of the black toner or its carrier therein acting on the photoreceptor surface is adjusted so as to be smaller than that of the other developing toners or their carrier therein. Since, in a tandem type color image forming apparatus, the developing devices, photoreceptors and toners for all colors will reach the end of their life at the same time, the image forming apparatus can be operated at low cost.
    Type: Application
    Filed: January 6, 2003
    Publication date: November 20, 2003
    Inventors: Toshihisa Ishida, Masanori Matsumoto, Tadayuki Sawai, Kouji Kida, Yuko Takeda
  • Publication number: 20020192586
    Abstract: A toner for electrophotography comprises: a coloring agent and a binding resin comprising a polyester resin constituted of cyclohexanedimethanol as an essential polyol component, wherein the toner has, at 110° C., a storage elastic modulus of 3×104 Pa or less and a loss elastic modulus of 6×104 Pa or less, and, at 150° C., a storage elastic modulus of 1×10 Pa or more and a loss elastic modulus of 1×102 Pa or more.
    Type: Application
    Filed: April 9, 2002
    Publication date: December 19, 2002
    Inventors: Masahiko Kubo, Tadayuki Sawai, Satoshi Ogawa, Hiroyuki Terada, Kinji Shinzo, Yoshinori Shimane