Abstract: A jig assembly for laser welding includes a jig body having a first penetration portion through which laser light for welding is capable of passing; a contact member connected to the jig body to contact a welding target, the contact member having a second penetration portion through which the laser light passing through the first penetration portion is capable of passing toward the welding target; a tilting unit having a hinge structure to connect the jig body and the contact member to each other; and an elastic member interposed between the jig body and the contact member to apply an elastic force to provide close contact between the contact member and the welding target.

Abstract: A battery module housing having a rectangular tube structure and method for forming the battery module housing is provided. The battery module housing includes a first side plate and a second side plate, the first and second side plates having target portions at upper and lower ends thereof, respectively, and spacers vertically protruding from the target portions; and a top plate and a bottom plate disposed upper and lower portions of the first and second side plates, respectively, each of the top and bottom plates having flyer portions supported on the spacers of the first and second side plates. The flyer portions of the top and bottom plates are joined to the target portions by means of electromagnetic pulse welding such that outer portions of the flyer portions contact the target portions and inner portions of the flyer portions are separated from the target portions by a gap.

Abstract: Discussed is a notching apparatus for a secondary battery that includes: a lower mechanism comprising a die and a die holder to which the die is fixed, the die engaging an electrode provided with a coating portion and a non-coating portion; a stripper including a first stripper pressing the coating portion and a pair of second strippers pressing and fixing the non-coating portion; an upper mechanism including a punch provided between the pair of second strippers and provided with a cutting blade cutting the non-coating portion disposed between the pair of second strippers and a punch holder allowing the punch to move in a direction of the lower mechanism; and a pressing member pressing the non-coating portion disposed between the pair of second strippers to increase in tension force when the non-coating portion is cut by the punch.

Abstract: Disclosed are a pouch exterior capable of easily mounting an electrode assembly at an accurate position between accommodating parts, having an integrated form to minimize sealing parts contacting the air and to increase a lifetime of a battery, capable of preventing a rupture of the pouch exterior in an assembly process, and capable of increasing an energy density of a cell, a pouch-type secondary battery using the pouch exterior, and a method of manufacturing the pouch-type secondary battery. A pouch exterior for a secondary battery, according to the present disclosure, includes two corresponding accommodating parts configured to mount an electrode assembly therebetween and symmetrically formed at both sides by disposing a protruding part therebetween, and is folded along two folding lines outside a center pan of the protruding part by vertically mounting a side surface of the electrode assembly on the protruding part, such that folded parts surround side edges of the electrode assembly.

Abstract: Disclosed are a pouch exterior capable of easily mounting an electrode assembly at an accurate position between accommodating parts, having an integrated form to minimize sealing parts contacting the air and to increase a lifetime of a battery, capable of preventing a rupture of the pouch exterior in an assembly process, and capable of increasing an energy density of a cell, a pouch-type secondary battery using the pouch exterior, and a method of manufacturing the pouch-type secondary battery. A pouch exterior for a secondary battery, according to the present disclosure, includes two corresponding accommodating parts configured to mount an electrode assembly therebetween and symmetrically formed at both sides by disposing a protruding part therebetween, and is folded along two folding lines outside a center part of the protruding part by vertically mounting a side surface of the electrode assembly on the protruding part, such that folded parts surround side edges of the electrode assembly.

Abstract: To solve the above problem, a pouch forming apparatus according to an embodiment of the present invention includes: a die in which a forming space is recessed inward from a top surface thereof; a partition wall partitioning the forming space into first and second forming spaces; a stripper disposed above the die and configured to descend to contact the die with the pouch film therebetween to fix the pouch film to be seated on a top surface of the die; and an electromagnetic force generation part disposed above the forming space and configured to generate electromagnetic force and configured to apply the electromagnetic force to the forming space.

Abstract: An alignment inspection apparatus for the electrode assembly including a laminate, in which a first separator, an internal electrode, a second separator, and an upper electrode are sequentially laminated, includes a camera disposed above a central portion of the electrode assembly to photograph and inspect the electrode assembly and side lights obliquely irradiating light onto each of both ends of the upper electrode. The side lights are symmetrical to each other with respect to the central portion of the electrode assembly.

Abstract: A pouch exterior material that enables an electrode assembly to be easily mounted on an accommodating portion at a proper position, having an integrated shape and including an inserting portion provided at a center of the pouch exterior material and having a width equal to a thickness of the electrode assembly, accommodating portions provided symmetrically at two sides of the inserting portion and gradually deepening from a portion corresponding to a width center of the electrode assembly towards a portion corresponding to an edge of the electrode assembly, and a triangular stepped portion provided at two ends of the inserting portion and having a depth gradually decreasing towards an end.

Abstract: Provided is a battery module in which a connection structure between electrode leads is changed to prevent a heat generation phenomenon when overcharged and to allow easy connection and disconnection between secondary batteries, and a method for manufacturing the same. The battery module according to the present disclosure includes a secondary battery stack formed by stacking a plurality of secondary batteries having electrode leads, wherein each electrode lead protrudes from the corresponding secondary battery, and each electrode lead has a bent part, and the bent parts of opposite-polarity electrode leads of neighboring secondary batteries are stacked with an elastic body interposed therebetween, and the corresponding stacked part is fastened by an insulating bolt including a washer, with the elastic body being compressed.

Abstract: An apparatus for manufacturing the secondary battery includes a first measurement part photographing unit cells, which are continuously transferred, to measure a position of a first electrode having a relatively large size of the first electrode and a second electrode, which are provided in the unit cells and have polarities opposite to each other, from an image of each of the photographed unit cells; and a first arrangement part disposing the unit cell passing through the first measurement part at a preset position of the separation sheet to adjust an interval between the unit cells disposed on the separation sheet on the basis of the position of the first electrode, which is measured by the first measurement part.

Abstract: The present invention provides a method for manufacturing an electrode assembly, comprising: interposing a plurality of first electrodes one by one, which are spaced apart from each other, between two separators; stacking a second electrode on each of outer surfaces of the separators on each of both sides of the first electrode at positions that are skipped by one of the plurality of positions on which the first electrodes are disposed to alternately continuously form a bi-cell, in which the second electrode/the separator/the first electrode/the separator/the second electrode are sequentially stacked, and a half-cell, in which the separator/the first electrode/the separator are sequentially stacked; cutting the stack into a unit cell in which one bi-cell and one half-cell are connected to each other; folding the unit cell so that the bi-cell and the half-cell are stacked; and stacking a plurality of folded unit cells to manufacture the electrode assembly.

Abstract: A unit cell alignment apparatus that includes a base member, on the upper surface of which unit cells constituting an electrode assembly are stacked parallel thereto, a first guide member located at one side of the base member, the first guide member being disposed so as to be perpendicular to the upper surface of the base member, a second guide member located at the base member, the second guide member being disposed so as to be perpendicular to the upper surface of the base member while being at right angles to the first guide member, and an inclination adjustment member configured to adjust the inclination of the base member.

Abstract: A pouch case sealing apparatus for sealing a pouch case that includes a pouch body for accommodating an electrode assembly of a battery cell and a pouch terrace extending from the pouch body is provided. The pouch case sealing apparatus includes: a pair of sealing jigs, each sealing jig having a pressing surface, the pair of sealing jigs being configured to press and thermally fuse the pouch terrace from upper and lower directions of the pouch terrace so that the pouch case is sealed; and a pair of terrace anti-protruding units formed at respective pressing surfaces of the pair of sealing jigs to prevent an end portion of the pouch terrace from protruding beyond the pouch body in a horizontal direction of the pouch body when the pouch terrace is pressed and thermally fused. A method for sealing a pouch case is also provided.

Abstract: A battery module housing having a rectangular tube structure and method for forming the battery module housing is provided. The battery module housing includes a first side plate and a second side plate, the first and second side plates having target portions at upper and lower ends thereof, respectively, and spacers vertically protruding from the target portions; and a top plate and a bottom plate disposed upper and lower portions of the first and second side plates, respectively, each of the top and bottom plates having flyer portions supported on the spacers of the first and second side plates. The flyer portions of the top and bottom plates are joined to the target portions by means of electromagnetic pulse welding such that outer portions of the flyer portions contact the target portions and inner portions of the flyer portions are separated from the target portions by a gap.

Abstract: A jig assembly for laser welding includes a jig body having a first penetration portion through which laser light for welding is capable of passing; a contact member connected to the jig body to contact a welding target, the contact member having a second penetration portion through which the laser light passing through the first penetration portion is capable of passing toward the welding target; a tilting unit having a hinge structure to connect the jig body and the contact member to each other; and an elastic member interposed between the jig body and the contact member to apply an elastic force to provide close contact between the contact member and the welding target.

Abstract: Disclosed are a pouch exterior capable of easily mounting an electrode assembly at an accurate position between accommodating parts, having an integrated form to minimize sealing parts contacting the air and to increase a lifetime of a battery, capable of preventing a rupture of the pouch exterior in an assembly process, and capable of increasing an energy density of a cell, a pouch-type secondary battery using the pouch exterior, and a method of manufacturing the pouch-type secondary battery. A pouch exterior for a secondary battery, according to the present disclosure, includes two corresponding accommodating parts configured to mount an electrode assembly therebetween and symmetrically formed at both sides by disposing a protruding part therebetween, and is folded along two folding lines outside a center part of the protruding part by vertically mounting a side surface of the electrode assembly on the protruding part, such that folded parts surround side edges of the electrode assembly.

Abstract: A method of controlling the shifting of gears in a TMED-type hybrid vehicle may include a stage in which, in a case where it is required that a power-on upshift operation is performed simultaneously when engagement of an engine clutch is carried out in order to convert the driving mode from an electric vehicle (EV) driving mode to hybrid-electric vehicle (HEV) driving mode, simultaneously performs the engagement of the engine clutch and the shift operation, thereby improving acceleration and shifting performances and providing a quick driving response for a driver.

Abstract: A method and system for controlling anti-jerk of a hybrid vehicle reduce shift vibration and shock by reverse phase controlling a drive motor during gear-shifting of a hybrid vehicle without a torque converter. The method includes determining whether a gear-shifting command is outputted from a transmission control unit of the hybrid vehicle; when it is determined that the gear-shifting command is outputted, confirming a gear-shifting range divided into at least three phases in accordance with the gear-shifting command; determining whether the corresponding divided gear-shifting range is an anti-jerk allowed gear-shifting range; and when it is determined that the corresponding gear-shifting range is the anti-jerk allowed gear-shifting range, reverse phase controlling a drive motor of the hybrid vehicle by a predetermined value in order to reduce or attenuate vibration and shock generated in the corresponding gear-shifting range.

Abstract: A method of controlling the shifting of gears in a TMED-type hybrid vehicle may include a stage in which, in a case where it is required that a power-on upshift operation is performed simultaneously when engagement of an engine clutch is carried out in order to convert the driving mode from an electric vehicle (EV) driving mode to hybrid-electric vehicle (HEV) driving mode, simultaneously performs the engagement of the engine clutch and the shift operation, thereby improving acceleration and shifting performances and providing a quick driving response for a driver.

Abstract: A method and system for controlling a downshift for a hybrid vehicle includes: determining whether a running mode of the hybrid vehicle is an electric vehicle (EV) mode; determining whether a kick-down occurs when the hybrid vehicle is in the EV mode, wherein the kick-down requires a downshift; operating an engine and performing a shift-start (SS) when a downshift condition according to the kick-down is satisfied; determining whether a speed of the engine and a speed of a motor are synchronized before performing an actual shift-begin (SB); engaging an engine clutch when the speed of the engine and the speed of the motor are synchronized; and performing the actual SB when the engine clutch is engaged.