Patents by Inventor Taihei Kaneto

Taihei Kaneto has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11426975
    Abstract: In a thickness range of which center is a ¼ thickness from the surface of a base steel sheet, a volume fraction of a ferrite phase is 0% to less than 50%, a volume fraction of the total of a hard structure composed of one or more of a bainite structure, a bainitic ferrite phase, a fresh martensite phase, and a tempered martensite phase is 50% or more, a volume fraction of a retained austenite phase is 0-8%, and a volume fraction of the total of a pearlite phase and a coarse cementite phase is 0-8%, at an interface between a plating layer and the base steel sheet, a Fe—Al alloy layer is provided, the Fe—Al alloy layer having an average thickness of 0.1-2.0 ?m and a difference between a maximum thickness and a minimum thickness in the width direction of the steel sheet being within 0.5 ?m.
    Type: Grant
    Filed: July 31, 2017
    Date of Patent: August 30, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Atsushi Morishita, Taihei Kaneto, Satoshi Uchida, Tatsuya Nakada, Yuji Yamaguchi
  • Patent number: 11268181
    Abstract: A hot-dip galvanized steel sheet including: a hot-dip galvanizing layer on at least one side of a base steel sheet. The hot-dip galvanizing layer has a Fe content of more than 0% to 3.0% and an Al content of more than 0% to 1.0%. The hot-dip galvanized steel sheet includes a Fe—Al alloy layer provided on an interface between the hot-dip galvanizing layer and the base steel sheet and a fine-grain layer provided in the base steel sheet and directly in contact with the Fe—Al alloy layer. The Fe—Al alloy layer has a thickness of 0.1-2.0 ?m. The fine-grain layer has an average thickness of 0.1-5.0 ?m, includes a ferrite phase with an average grain diameter of 0.1-3.0 ?m, and contains oxides of one or more out of Si and Mn, a maximum diameter of the oxides being 0.01-0.4 ?m.
    Type: Grant
    Filed: July 31, 2017
    Date of Patent: March 8, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Atsushi Morishita, Taihei Kaneto, Satoshi Uchida, Tatsuya Nakada, Yuji Yamaguchi
  • Patent number: 10953631
    Abstract: There is provided a hot-dip galvanized steel sheet with a microstructure in a ? thickness to ? thickness range whose middle is a ¼ thickness from a surface of a base steel sheet, the microstructure contains ferrite phase is 50% or more and 97% or less by volume fraction, and a predetermined phase wherein at an interface between a hot-dip galvanizing layer and the base steel sheet, a Fe—Al alloy layer has an average thickness of 0.1 ?m to 2.0 ?m, and a difference between a maximum thickness and a minimum thickness in a steel sheet width direction is within 0.5 ?m, and in a fine-grain layer directly brought into contact with the Fe—Al alloy layer, the fine-grain has a difference between a maximum thickness and a minimum thickness of the fine-grain layer in the steel sheet width direction is within 2.0 ?m.
    Type: Grant
    Filed: July 31, 2017
    Date of Patent: March 23, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Atsushi Morishita, Taihei Kaneto, Satoshi Uchida, Tatsuya Nakada, Yuji Yamaguchi
  • Patent number: 10738384
    Abstract: A surface-treated steel sheet for fuel tanks, including a Zn—Ni alloy plating layer on one surface or both surfaces of a steel sheet; and a trivalent chromate covering layer or a chromate-free covering layer on the Zn—Ni alloy plating layer, wherein, in a surface outermost layer of the trivalent chromate covering layer or the chromate-free covering layer, concavities, of which a depth from an arithmetic average height of a cross-sectional curve of the surface outermost layer is more than or equal to 0.1 ?m, exist in a proportion of 50 to 1000 concavities/mm2 and at an area ratio of 20 to 80% to a surface area of the steel sheet.
    Type: Grant
    Filed: August 29, 2016
    Date of Patent: August 11, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Hiromasa Shoji, Taihei Kaneto, Masahiro Fuda, Hironori Sato, Natsuko Sugiura, Yuji Yamaguchi
  • Publication number: 20200230918
    Abstract: In a specific thickness range of which center is a ¼ thickness from the surface of a base steel sheet, a volume fraction of a ferrite phase is 0% or more and less than 50%, a volume fraction of the total of a hard structure composed of one or more of a bainite structure, a bainitic ferrite phase, a fresh martensite phase, and a tempered martensite phase is 50% or more, a volume fraction of a retained austenite phase is 0% to 8%, and a volume fraction of the total of a pearlite phase and a coarse cementite phase is 0% to 8%, at an interface between a plating layer and the base steel sheet, a Fe—Al alloy layer is provided, the Fe—Al alloy layer having an average thickness of 0.1 ?m to 2.0 ?m and a difference between a maximum thickness and a minimum thickness in the width direction of the steel sheet being within 0.
    Type: Application
    Filed: July 31, 2017
    Publication date: July 23, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Atsushi MORISHITA, Taihei KANETO, Satoshi UCHIDA, Tatsuya NAKADA, Yuji YAMAGUCHI
  • Publication number: 20200232083
    Abstract: A hot-dip galvanized steel sheet including: a hot-dip galvanizing layer on at least one side of a base steel sheet, wherein the hot-dip galvanizing layer has a Fe content of more than 0% and 3.0% or less and an Al content of more than 0% and 1.0% or less, the hot-dip galvanized steel sheet including: a Fe—Al alloy layer provided on an interface between the hot-dip galvanizing layer and the base steel sheet, the Fe—Al alloy layer having a thickness of 0.1 ?m to 2.0 ?m, and a difference between a maximum value and a minimum value of the thickness of the Fe—Al alloy layer in a width direction of the base steel sheet being within 0.5 ?m; and a fine-grain layer provided in the base steel sheet and directly in contact with the Fe—Al alloy layer, the fine-grain layer having an average thickness of 0.1 ?m to 5.0 ?m, the fine-grain layer including a ferrite phase with an average grain diameter of 0.1 ?m to 3.
    Type: Application
    Filed: July 31, 2017
    Publication date: July 23, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Atsushi MORISHITA, Taihei KANETO, Satoshi UCHIDA, Tatsuya NAKADA, Yuji YAMAGUCHI
  • Publication number: 20200156349
    Abstract: There is provided a hot-dip galvanized steel sheet with a microstructure in a ? thickness to ? thickness range whose middle is a ¼ thickness from a surface of a base steel sheet, the microstructure contains ferrite phase is 50% or more and 97% or less by volume fraction, and a predetermined phase wherein at an interface between a hot-dip galvanizing layer and the base steel sheet, a Fe—Al alloy layer has an average thickness of 0.1 ?m to 2.0 ?m, and a difference between a maximum thickness and a minimum thickness in a steel sheet width direction is within 0.5 ?m, and in a fine-grain layer directly brought into contact with the Fe—Al alloy layer, the fine-grain has a difference between a maximum thickness and a minimum thickness of the fine-grain layer in the steel sheet width direction is within 2.0 ?m.
    Type: Application
    Filed: July 31, 2017
    Publication date: May 21, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Atsushi MORISHITA, Taihei KANETO, Satoshi UCHIDA, Tatsuya NAKADA, Yuji YAMAGUCHI
  • Patent number: 10033006
    Abstract: A transparent electrode includes a conductive polymer layer, and plural carbon fibers having a diameter larger than the thickness of the conductive polymer layer, in which the carbon fibers are partially embedded in the conductive polymer layer. An organic electronic device includes the transparent electrode.
    Type: Grant
    Filed: April 6, 2015
    Date of Patent: July 24, 2018
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Ikumi Tokuda, Taihei Kaneto
  • Publication number: 20180187313
    Abstract: A surface-treated steel sheet for fuel tanks, including: a Zn—Ni alloy plating layer on one surface or both surfaces of a steel sheet; and a trivalent chromate covering layer or a chromate-free covering layer on the Zn—Ni alloy plating layer. The steel sheet consists of, in mass %, C: 0.0005 to 0.0050%, Si: 0.01 to 1.00%, Mn: 0.70 to 2.00%, P: less than or equal to 0.060%, S: less than or equal to 0.010%, Al: 0.01 to 0.30%, N: 0.001 to 0.010%, Ti: 0.010 to 0.050%, Nb: 0.010 to 0.040%, B: 0.0005 to 0.0030%, and the balance: Fe and unavoidable impurities. In a surface outermost layer of the trivalent chromate covering layer or the chromate-free covering layer, concavities, of which a depth from an arithmetic average height of a cross-sectional curve of the surface outermost layer is more than or equal to 0.1 ?m, exist in a proportion of 50 to 1000 concavities/mm2 and at an area ratio of 20 to 80% to a surface area of the steel sheet.
    Type: Application
    Filed: August 29, 2016
    Publication date: July 5, 2018
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hiromasa SHOJI, Taihei KANETO, Masahiro FUDA, Hironori SATO, Natsuko SUGIURA, Yuji YAMAGUCHI
  • Publication number: 20170125713
    Abstract: A transparent electrode includes a conductive polymer layer, and plural carbon fibers having a diameter larger than the thickness of the conductive polymer layer, in which the carbon fibers are partially embedded in the conductive polymer layer. An organic electronic device includes the transparent electrode.
    Type: Application
    Filed: April 6, 2015
    Publication date: May 4, 2017
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Ikumi TOKUDA, Taihei KANETO
  • Patent number: 9428823
    Abstract: A surface-treated steel sheet includes: a steel sheet; and a coated layer which is formed on one surface or both surfaces of the steel sheet and includes zinc and vanadium, wherein the coated layer has a vanadium content of 1% or higher and 20% or less and a coating weight of 3 g/m2 or higher and 40 g/m2 or less, and has a plurality of dendritic arms that are grown in a thickness direction of the steel sheet, and a ratio x/y of a content x of vanadium that is present outside the arms to a content y of vanadium that is present inside the arms is 1.1 or higher and 3.0 or less in terms of vanadium element.
    Type: Grant
    Filed: March 29, 2012
    Date of Patent: August 30, 2016
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Fumio Shibao, Taihei Kaneto, Masahiro Fuda, Yoshio Kimata
  • Patent number: 8956729
    Abstract: A surface-treated metal material, comprising: a metal material, and a coating film disposed on the surface thereof, the coating film containing (A) an organic resin having a glass transition temperature of more than 35° C. and not more than 100° C., and (B) an organic resin having a glass transition temperature of more than 100° C. and not more than 250° C.; wherein the difference between the glass transition temperatures of the organic resins (A) and (B) is 50° C. or more. There are provided a surface-treated metal material having a coating film which contains no environmental load substance such as hexavalent chromium, and is particularly excellent in scratch resistance, press formability, and corrosion resistance after the shape processing thereof, and also a process for producing such a surface-treated metal material.
    Type: Grant
    Filed: May 10, 2010
    Date of Patent: February 17, 2015
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Soshi Fujita, Atsushi Morishita, Taihei Kaneto, Masahiro Fuda
  • Publication number: 20140050939
    Abstract: A surface-treated metal material of the present invention has a composite film on the surface of a metal material. The composite film includes an organic silicon compound (W) having cyclic siloxane bonds, at least one metal compound (X) selected from a group consisting of a titanium compound and a zirconium compound, a phosphate compound (Y) and a fluorine compound (Z). In each of the components of the composite film, the ratio of XS/WS is from 0.06 to 0.16, where WS is a solid mass of Si derived from the organic silicon compound (W) and XS is a solid mass of at least one metal component selected from a group consisting of Ti and Zr included in the metal compound (X); the ratio of YS/WS is from 0.15 to 0.31, where WS is the solid mass of Si and YS is a solid mass of P derived from the phosphate compound (Y); and the ratio of ZS/WS is from 0.08 to 0.50, where WS is the solid mass of Si and ZS is a solid mass of F derived from the fluorine compound (Z).
    Type: Application
    Filed: April 26, 2012
    Publication date: February 20, 2014
    Applicants: NIHON PARKERIZING CO., LTD., NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Atsushi Morishita, Taihei Kaneto, Yoshio Kimata, Akira Takahashi, Ikuo Kikuchi, Hidehiro Yamaguchi, Shinji Nomura
  • Publication number: 20140023879
    Abstract: A surface-treated steel sheet includes: a steel sheet; and a coated layer which is formed on one surface or both surfaces of the steel sheet and includes zinc and vanadium, wherein the coated layer has a vanadium content of 1% or higher and 20% or less and a coating weight of 3 g/m2 or higher and 40 g/m2 or less, and has a plurality of dendritic arms that are grown in a thickness direction of the steel sheet, and a ratio x/y of a content x of vanadium that is present outside the arms to a content y of vanadium that is present inside the arms is 1.1 or higher and 3.0 or less in terms of vanadium element.
    Type: Application
    Filed: March 29, 2012
    Publication date: January 23, 2014
    Inventors: Fumio Shibao, Taihei Kaneto, Masahiro Fuda, Yoshio Kimata
  • Patent number: 8241744
    Abstract: This surface-treated metal material includes a composite film obtained by applying a metal surface treatment agent on a surface of a metal material and drying the metal surface treatment agent, the metal surface treatment agent containing: an organic silicon compound (W) obtained by combining a silane coupling agent (A) containing one amino group in a molecule and one glycidyl group in a molecule, at a solid content mass ratio [(A)/(B)] of 0.7 to 1.7; at least one kind of fluorine compound (X) selected from titanium hydrofluoric acid and zirconium hydrofluoric acid; a phosphoric acid (Y); a vanadium compound (Z); and at least one kind of lubricant (J).
    Type: Grant
    Filed: November 14, 2007
    Date of Patent: August 14, 2012
    Assignee: Nippon Steel Corporation
    Inventors: Ikuo Kikuchi, Kimitaka Hayashi, Yoshio Kimata, Atsushi Morishita, Taihei Kaneto, Shinji Nomura, Hidehiro Yamaguchi
  • Publication number: 20120064354
    Abstract: A surface-treated metal material, comprising: a metal material, and a coating film disposed on the surface thereof, the coating film containing (A) an organic resin having a glass transition temperature of more than 35° C. and not more than 100° C., and (B) an organic resin having a glass transition temperature of more than 100° C. and not more than 250° C.; wherein the difference between the glass transition temperatures of the organic resins (A) and (B) is 50° C. or more. There are provided a surface-treated metal material having a coating film which contains no environmental load substance such as hexavalent chromium, and is particularly excellent in scratch resistance, press formability, and corrosion resistance after the shape processing thereof, and also a process for producing such a surface-treated metal material.
    Type: Application
    Filed: May 10, 2010
    Publication date: March 15, 2012
    Inventors: Soshi Fujita, Atsushi Morishita, Taihei Kaneto, Masahiro Fuda
  • Publication number: 20090110921
    Abstract: The present invention provides a metal material given a chrome-free surface treatment satisfying all of the requirements of corrosion resistance, heat resistance, fingermark resistance, conductivity, coatability, and blackening resistance at the time of working, which was difficult to achieve with conventional chromate-free technology. The chromate-free surface treated metal material of the present invention is comprised of a metal material on the surface of which is coated and dried an aqueous metal surface treatment agent comprising an organic silicon compound (W), obtained by blending a silane coupling agent (A) containing one amino group in its molecule and a silane coupling agent (B) containing one glycidyl group in its molecule in a solid weight ratio [(A)/(B)] of 0.5 to 1.7, at least one type of fluorocompound (X) selected from fluorotitanic acid or fluorozirconic acid, phosphoric acid (Y), and a vanadium compound (Z) so as to form a composite coating containing the different ingredients.
    Type: Application
    Filed: July 14, 2006
    Publication date: April 30, 2009
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Taihei Kaneto, Atsushi Morishita, Yoshio Kimata, Akira Takahashi, Ikuo Kikuchi, Shinji Nomura, Hidehiro Yamaguchi