Patents by Inventor Taiji Kiku

Taiji Kiku has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7948516
    Abstract: According to a related art for evaluating the position accuracy of heaters with respect to the plate, it is necessary to attach an energizing electrode to the heaters, and energize the heaters for a predetermined period to heat the entire plate, before measuring the temperature distribution map. Therefore, there is a problem in that several tens of minutes are required until the temperature distribution map can be measured. As the plate becomes larger, the time required for energizing the heaters to heat the entire plate becomes longer. A technique for evaluating the position accuracy of heaters with respect to the plate, without executing a process for energizing the heaters to heat the plate is disclosed.
    Type: Grant
    Filed: March 15, 2006
    Date of Patent: May 24, 2011
    Assignee: NGK Insulators, Ltd.
    Inventors: Yutaka Unno, Taiji Kiku
  • Patent number: 7686889
    Abstract: There is provided a susceptor for semiconductor manufacturing apparatus that offers excellent thermal uniformity of a substrate being secured by vacuum chucking. A susceptor for semiconductor manufacturing apparatus includes an aluminum-nitride support member in which heater electrodes are buried to heat the substrate, a recessed wafer pocket formed on an upper surface of the support member, a through hole formed in the wafer pocket, and a seal band that supports the substrate at a periphery of the wafer pocket, and on an upper surface of the seal band, a plurality of gas channels are formed to allow gas in a chamber to pass through the gas channels from an outer circumference of the seal band toward the wafer pocket.
    Type: Grant
    Filed: March 17, 2008
    Date of Patent: March 30, 2010
    Assignee: NGK Insulators, Ltd.
    Inventors: Taiji Kiku, Yutaka Unno
  • Publication number: 20080236479
    Abstract: There is provided a susceptor for semiconductor manufacturing apparatus that offers excellent thermal uniformity of a substrate being secured by vacuum chucking. A susceptor for semiconductor manufacturing apparatus includes an aluminum-nitride support member in which heater electrodes are buried to heat the substrate, a recessed wafer pocket formed on an upper surface of the support member, a through hole formed in the wafer pocket, and a seal band that supports the substrate at a periphery of the wafer pocket, and on an upper surface of the seal band, a plurality of gas channels are formed to allow gas in a chamber to pass through the gas channels from an outer circumference of the seal band toward the wafer pocket.
    Type: Application
    Filed: March 17, 2008
    Publication date: October 2, 2008
    Applicant: NGK Insulators, Ltd.
    Inventors: Taiji Kiku, Yutaka Unno
  • Patent number: 7401399
    Abstract: A manufacturing method for a substrate heating device comprises forming a base plate having a substrate heating surface in which a resistance heating element is buried, forming a tubular member, joining the tubular member to the base plate, measuring temperature distribution in the substrate heating surface by supplying power to the resistance heating element, and grinding the tubular member according to a grinding condition based on a measurement result of the temperature distribution.
    Type: Grant
    Filed: February 16, 2005
    Date of Patent: July 22, 2008
    Assignee: NGK Insulators, Ltd.
    Inventors: Yutaka Unno, Yoshinobu Goto, Taiji Kiku
  • Patent number: 7288020
    Abstract: Disclosed is a blast processing method for removing a deposit adhered onto a surface of a ceramic heater formed of aluminum nitride by blowing a blasting material onto the surface. Abrasive grains made of silicon carbide or aluminum oxide and having a grain size of #400 to #800 are used as the blasting material, and a blast pressure as a pressure when the blasting material collides with the surface of the ceramic heater is set at 40 to 150 gf/cm2.
    Type: Grant
    Filed: February 26, 2007
    Date of Patent: October 30, 2007
    Assignee: NGK Insulators, Ltd.
    Inventor: Taiji Kiku
  • Publication number: 20070207708
    Abstract: Disclosed is a blast processing method for removing a deposit adhered onto a surface of a ceramic heater formed of aluminum nitride by blowing a blasting material onto the surface. Abrasive grains made of silicon carbide or aluminum oxide and having a grain size of #400 to #800 are used as the blasting material, and a blast pressure as a pressure when the blasting material collides with the surface of the ceramic heater is set at 40 to 150 gf/cm2.
    Type: Application
    Filed: February 26, 2007
    Publication date: September 6, 2007
    Applicant: NGK Insulators, Ltd.
    Inventor: Taiji KIKU
  • Patent number: 7261780
    Abstract: An object of the present invention is to provide a ceramic susceptor for considerably reducing the count number of metal atoms on the surface of a semiconductor after the semiconductor is treated, specifically to 1×1010 atoms/cm2 or lower. It is provided a ceramic susceptor 2 having a face for mounting semiconductor 2a wherein each of metal elements other than metal element(s) constituting the ceramic material has a count number of 1×1011 atoms/cm2 or lower. It is further provided a method of cleaning a ceramic susceptor 2 having a face 2a for mounting semiconductor, wherein the susceptor is cleaned using a complexing agent capable of forming a complex with a metal element.
    Type: Grant
    Filed: March 22, 2005
    Date of Patent: August 28, 2007
    Assignee: NGK Insulators, Ltd.
    Inventors: Taiji Kiku, Akiyoshi Hattori
  • Patent number: 7211156
    Abstract: The present invention provides a method for cleaning a ceramic member for use in a system for producing semiconductors. The method has the step of cleaning the ceramic member with an organic acid or a weak acid. Preferably, the ceramic member is cleaned with a strong acid before the cleaning with an organic acid or a weak acid. The ceramic member may be subjected to a blasting treatment before the cleaning with an organic acid or a weak acid. According to the method, the amount of metal transferred from the ceramic member to a semiconductor may be considerably reduced.
    Type: Grant
    Filed: January 11, 2005
    Date of Patent: May 1, 2007
    Assignee: NGK Insulators, Ltd.
    Inventors: Shinji Yamaguchi, Taiji Kiku, Nobuyuki Kondou
  • Publication number: 20060207987
    Abstract: According to a related art for evaluating the position accuracy of heaters with respect to the plate, it is necessary to attach an energizing electrode to the heaters, and energize the heaters for a predetermined period to heat the entire plate, before measuring the temperature distribution map. Therefore, there is a problem in that several tens of minutes are required until the temperature distribution map can be measured. As the plate becomes larger, the time required for energizing the heaters to heat the entire plate becomes longer. A technique for evaluating the position accuracy of heaters with respect to the plate, without executing a process for energizing the heaters to heat the plate is disclosed.
    Type: Application
    Filed: March 15, 2006
    Publication date: September 21, 2006
    Applicant: NGK Insulators, Ltd.
    Inventors: Yutaka Unno, Taiji Kiku
  • Publication number: 20050210974
    Abstract: A manufacturing method for a substrate heating device comprises forming a base plate having a substrate heating surface in which a resistance heating element is buried, forming a tubular member, joining the tubular member to the base plate, measuring temperature distribution in the substrate heating surface by supplying power to the resistance heating element, and grinding the tubular member according to a grinding condition based on a measurement result of the temperature distribution.
    Type: Application
    Filed: February 16, 2005
    Publication date: September 29, 2005
    Applicant: NGK Insulators, Ltd.
    Inventors: Yutaka Unno, Yoshinobu Goto, Taiji Kiku
  • Publication number: 20050211703
    Abstract: An object of the present invention is to provide a ceramic susceptor for considerably reducing the count number of metal atoms on the surface of a semiconductor after the semiconductor is treated, specifically to 1×1010 atoms/cm2 or lower. It is provided a ceramic susceptor 2 having a face for mounting semiconductor 2a wherein each of metal elements other than metal element(s) constituting the ceramic material has a count number of 1×1011 atoms/cm2 or lower. It is further provided a method of cleaning a ceramic susceptor 2 having a face 2a for mounting semiconductor, wherein the susceptor is cleaned using a complexing agent capable of forming a complex with a metal element.
    Type: Application
    Filed: March 22, 2005
    Publication date: September 29, 2005
    Applicant: NGK Insulators, Ltd.
    Inventors: Taiji Kiku, Akiyoshi Hattori
  • Publication number: 20050133068
    Abstract: The present invention provides a method for cleaning a ceramic member for use in a system for producing semiconductors. The method has the step of cleaning the ceramic member with an organic acid or a weak acid. Preferably, the ceramic member is cleaned with a strong acid before the cleaning with an organic acid or a weak acid. The ceramic member may be subjected to a blasting treatment before the cleaning with an organic acid or a weak acid. According to the method, the amount of metal transferred from the ceramic member to a semiconductor may be considerably reduced.
    Type: Application
    Filed: January 11, 2005
    Publication date: June 23, 2005
    Applicant: NGK Insulators, Ltd.
    Inventors: Shinji Yamaguchi, Taiji Kiku, Nobuyuki Kondou
  • Patent number: 6855576
    Abstract: The present invention provides a method for cleaning a ceramic member for use in a system for producing semiconductors. The method has the step of cleaning the ceramic member with an organic acid or a weak acid. Preferably, the ceramic member is cleaned with a strong acid before the cleaning with an organic acid or a weak acid. The ceramic member may be subjected to a blasting treatment before the cleaning with an organic acid or a weak acid. According to the method, the amount of metal transferred from the ceramic member to a semiconductor may be considerably reduced.
    Type: Grant
    Filed: October 15, 2002
    Date of Patent: February 15, 2005
    Assignee: NGK Insulators, Ltd.
    Inventors: Shinji Yamaguchi, Taiji Kiku, Nobuyuki Kondou
  • Publication number: 20030080333
    Abstract: The present invention provides a method for cleaning a ceramic member for use in a system for producing semiconductors. The method has the step of cleaning the ceramic member with an organic acid or a weak acid. Preferably, the ceramic member is cleaned with a strong acid before the cleaning with an organic acid or a weak acid. The ceramic member may be subjected to a blasting treatment before the cleaning with an organic acid or a weak acid. According to the method, the amount of metal transferred from the ceramic member to a semiconductor may be considerably reduced.
    Type: Application
    Filed: October 15, 2002
    Publication date: May 1, 2003
    Applicant: NGK Insulators, Ltd.
    Inventors: Shinji Yamaguchi, Taiji Kiku, Nobuyuki Kondou