Abstract: The furnace of the present invention includes a body of a furnace having a cylindrical shape; a steel shell which is arranged at an inside surface of the furnace; and a lining refractory which is arranged at an inside of the steel shell and includes a plurality of refractory blocks, wherein: each of the refractory blocks includes a hot-face end surface which has a hexagonal shape exposed to a middle of the furnace, and a cold-face end surface which has a hexagonal shape larger than the hot-face end surface, the cold-face end surface being arranged at an outer periphery side of the furnace; the refractory blocks are arranged such that each position of the hot-face end surface is positioned along the radial direction of the furnace at a predetermined reference position; and the refractory blocks are arrayed along the circumferential direction of an inside surface of the steel shell, thereby being stacked in a honeycomb manner.

Abstract: A carbonaceous refractory and a method of production is provided, which prevents a drop in the molten pig iron corrosion resistance, molten pig iron penetration resistance, and other properties of carbonaceous refractories required for blast furnace bottom refractories. The mechanical strength of the refractories is raised so as to suppress cracking due to thermal stress. The carbonaceous refractory comprises a carbonaceous material comprising one or more of calcined anthracite, calcined coke, natural graphite, or artificial graphite in 60 to 85 mass %, a refractory metal oxide in 5 to 15 mass %, metal silicon in 4 to 15 mass %, and carbon black in 2 to 10 mass %. An organic binder is added to refractory materials, which are kneaded, molded and fired in a nonoxidizing atmosphere.

Abstract: In a continuous casting method, the outside surface of a continuous casting nozzle which supplies molten metal into a mold while immersed in the molten metal in the mold, is heated to 1000° C. or higher by a nozzle heating device comprising an external heater which performs radiant heating, while the molten metal passes through the continuous casting nozzle.

Abstract: The furnace of the present invention includes a body of a furnace having a cylindrical shape; a steel shell which is arranged at an inside surface of the furnace; and a lining refractory which is arranged at an inside of the steel shell and includes a plurality of refractory blocks, wherein: each of the refractory blocks includes a hot-face end surface which has a hexagonal shape exposed to a middle of the furnace, and a cold-face end surface which has a hexagonal shape larger than the hot-face end surface, the cold-face end surface being arranged at an outer periphery side of the furnace; the refractory blocks are arranged such that each position of the hot-face end surface is positioned along the radial direction of the furnace at a predetermined reference position; and the refractory blocks are arrayed along the circumferential direction of an inside surface of the steel shell, thereby being stacked in a honeycomb manner.

Abstract: To provide a long-life refractory capable of maintaining durability under severe conditions. The castable refractory comprises a mixture containing at least one of 2 to 10 mass % of silicon carbide and 3 to 10 mass % of chamotte, as an auxiliary raw material, and a binder material, with the remaining balance being one or more main raw materials selected from corundum, mullite, bauxite, chamotte, talc and silica, and is used in an environment exposed to an alkali component-containing hot gas atmosphere. In an alkali component-containing gas atmosphere at a high temperature (750° C. or more), silicon carbide and/or chamotte are vitrified to a thickness of 1 mm or less in the surface layer of the refractory to prevent the alkali component-containing gas from intruding inside of the refractory.

Abstract: The present invention provides a carbonaceous refractory, and a method of production of the same, which prevents a drop in the molten pig iron corrosion resistance, molten pig iron penetration resistance, and other properties of carbonaceous refractories required for blast furnace bottom refractories and, further, raises the mechanical strength of the refractories so as to suppress cracking due to thermal stress, that is, a carbonaceous refractory characterized by comprising a carbonaceous material comprised of one or more of calcined anthracite, calcined coke, natural graphite, or artificial graphite in 60 to 85 mass %, a refractory metal oxide in 5 to 15 mass %, metal silicon in 4 to 15 mass %, and carbon black in 2 to 10 mass % and by being obtained by adding an organic binder to refractory materials made a total 100 mass %, kneading the materials, then molding them and firing them in a nonoxidizing atmosphere.

Abstract: In a continuous casting method, the outside surface of a continuous casting nozzle which supplies molten metal into a mold while immersed in the molten metal in the mold, is heated to 1000° C. or higher by a nozzle heating device comprising an external heater which performs radiant heating, while the molten metal passes through the continuous casting nozzle.

Abstract: To provide a long-life refractory capable of maintaining durability under severe conditions. The castable refractory comprises a mixture containing at least one of 2 to 10 mass % of silicon carbide and 3 to 10 mass % of chamotte, as an auxiliary raw material, and a binder material, with the remaining balance being one or more main raw materials selected from corundum, mullite, bauxite, chamotte, talc and silica, and is used in an environment exposed to an alkali component-containing hot gas atmosphere. In an alkali component-containing gas atmosphere at a high temperature (750° C. or more), silicon carbide and/or chamotte are vitrified to a thickness of 1 mm or less in the surface layer of the refractory to prevent the alkali component-containing gas from intruding inside of the refractory.

Abstract: A fire-resistant heat insulating material excellent in resistance to heat, resistance to slag, resistance to molten iron, resistance to wear, and resistance to mechanical impulse is provided. A highly endurable heat insulating material characterized by being provided on the surface of a layer of inorganic heat insulating fibers through the medium of a coating film of surface hardening material with a flame sprayed film of a fire-resistant ceramic substance.

Abstract: A fire-resistant heat insulating material excellent in resistance to heat, resistance to slag, resistance to molten iron, resistance to wear, and resistance to mechanical impulse is provided. A highly endurable heat insulating material characterized by being provided on the surface of a layer of inorganic heat insulating fibers through the medium of a coating film of surface hardening material with a flame sprayed film of a fire-resistant ceramic substance.

Abstract: The present invention provides a refractory and heat insulating material excellent in heat resistance, slag resistance, molten steel resistance, wear resistance, and mechanical impact resistance, and relates to a highly durable heat insulating material characterized by having a thermally sprayed film of refractory ceramic on a surface of a formed body of an inorganic refractory fiber which surface is covered with a cloth material or was covered with the cloth material until it burned out by flame fusion coating of refractory ceramic powder material during the fabricating process of the heat insulating material, with an application film of a surface hardening material acting as an intermediary layer between the thermally sprayed film and the fiber body.