Patents by Inventor Taiki Maeyama

Taiki Maeyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11939465
    Abstract: A prepreg having high processability and laminating performance and a method to produce such a prepreg is described, the prepreg comprising at least the components [A] to [E] shown below, and having a structure incorporating a first layer composed mainly of the component [A] and a first epoxy resin composition that contains the components [B] to [D] but which is substantially free of the component [E], and a second layer composed mainly of a second epoxy resin composition that contains the components [B] to [E], [A] carbon fiber, [B] epoxy resin, [C] curing agent, [D] thermoplastic resin, and [E] particles containing a thermoplastic resin as primary component and having a volume-average particle diameter of 5 to 50 ?m.
    Type: Grant
    Filed: March 27, 2019
    Date of Patent: March 26, 2024
    Assignee: Toray Industries, Inc.
    Inventors: Hiroshi Kobayashi, Taiki Maeyama, Daisuke Kido, Takashi Ikushima, Naofumi Hosokawa, Hirokazu Ohnishi
  • Publication number: 20230357561
    Abstract: A prepreg is provided that has excellent processability and handleability and that can be processed into a cured product with high heat resistance. Also provided is a method to produce such a prepreg in an industrially advantageous way without being restricted by the types and contents of the matrix resin components used. The prepreg includes at least components [A] to [D] as given below and a preliminary reaction product that is a reaction product of the component [B] and the component [C], at least one surface resin in the prepreg having a storage elastic modulus G? in the range of 1.0×103 to 2.0×108 Pa as measured at a temperature of 40° C. and an angular frequency in the range of 0.06 to 314 rad/s: [A] carbon fiber, [B] epoxy resin comprising a m- or p-aminophenol epoxy resin [b1] and either a glycidyl ether epoxy resin or a glycidyl amine epoxy resin [b2] that has two or more glycidyl groups in a molecule, [C] curing agent, and [D] thermoplastic resin.
    Type: Application
    Filed: June 6, 2023
    Publication date: November 9, 2023
    Applicant: Toray Industries, Inc.
    Inventors: Hiroshi Kobayashi, Taiki Maeyama, Hiroaki Sakata
  • Patent number: 11708487
    Abstract: A prepreg is provided that has excellent processability and handleability and that can be processed into a cured product with high heat resistance. Also provided is a method to produce such a prepreg in an industrially advantageous way without being restricted by the types and contents of the matrix resin components used. The prepreg includes at least components [A] to [D] as given below and a preliminary reaction product that is a reaction product of the component [B] and the component [C], at least one surface resin in the prepreg having a storage elastic modulus G? in the range of 1.0×103 to 2.0×108 Pa as measured at a temperature of 40° C. and an angular frequency in the range of 0.06 to 314 rad/s: [A] carbon fiber, [B] epoxy resin, [C] curing agent, and [D] thermoplastic resin.
    Type: Grant
    Filed: January 18, 2018
    Date of Patent: July 25, 2023
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Hiroshi Kobayashi, Taiki Maeyama, Hiroaki Sakata
  • Publication number: 20210363316
    Abstract: A prepreg having high processability and laminating performance and a method to produce such a prepreg in an industrially advantageous way is described, the prepreg comprising at least the components [A] to [E] shown below, and having a structure incorporating a first layer composed mainly of the component [A] and a first epoxy resin composition that contains the components [B] to [D] but which is substantially free of the component [E], and a second layer composed mainly of a second epoxy resin composition that contains the components [B] to [E] and which is disposed adjacent to each surface of the first layer, the second epoxy resin composition being characterized in that its component [D] has a weight-average molecular weight of 2,000 to 30,000 g/mol and accounts for 5 to 15 parts by mass relative to the total quantity of its components [B] to [E], which accounts for 100 parts by mass, [A] carbon fiber, [B] epoxy resin, [C] curing agent, [D] thermoplastic resin, and [E] particles containing a thermoplasti
    Type: Application
    Filed: March 27, 2019
    Publication date: November 25, 2021
    Applicant: Toray Industries, Inc.
    Inventors: Hiroshi Kobayashi, Taiki Maeyama, Daisuke Kido, Takashi Ikushima, Naofumi Hosokawa, Hirokazu Ohnishi
  • Publication number: 20210122892
    Abstract: A prepreg having a high processability and laminating performance in an automated lay-up device and serving to produce a cured product having good physical properties is described, and also a method for the production thereof, the prepreg comprising at least the components [A] to [E] listed blow and having a structure incorporating a first layer composed mainly of the component [A] and a first epoxy resin composition that contains the components [B] to [D] but is substantially free of the component [E] and a second layer composed mainly of a second epoxy resin composition that contains the components [B] to [E] and disposed adjacent to each surface of the first layer: [A] carbon fiber, [B] epoxy resin, [C] curing agent, [D] thermoplastic resin, and [E] particles containing a thermoplastic resin as primary component and having a volume-average particle diameter of 5 to 50 ?m.
    Type: Application
    Filed: June 25, 2019
    Publication date: April 29, 2021
    Applicant: Toray Industries, Inc.
    Inventors: Hiroshi Kobayashi, Taiki Maeyama, Daisuke Kido, Takashi Ikushima, Naofumi Hosokawa, Hirokazu Ohnishi
  • Publication number: 20190330433
    Abstract: A prepreg is provided that has excellent processability and handleability and that can be processed into a cured product with high heat resistance. Also provided is a method to produce such a prepreg in an industrially advantageous way without being restricted by the types and contents of the matrix resin components used. The prepreg includes at least components [A] to [D] as given below and a preliminary reaction product that is a reaction product of the component [B] and the component [C], at least one surface resin in the prepreg having a storage elastic modulus G? in the range of 1.0×103 to 2.0×108 Pa as measured at a temperature of 40° C. and an angular frequency in the range of 0.06 to 314 rad/s: [A] carbon fiber, [B] epoxy resin, [C] curing agent, and [D] thermoplastic resin.
    Type: Application
    Filed: January 18, 2018
    Publication date: October 31, 2019
    Applicant: Toray Industries, Inc.
    Inventors: Hiroshi Kobayashi, Taiki Maeyama, Hiroaki Sakata