Patents by Inventor Taizo Hirano

Taizo Hirano has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10826346
    Abstract: A stator for a rotating electrical machine includes a stator core, two insulators, and conductive wires forming coils. At least one of the insulators includes guide grooves and through-grooves. The through-grooves include at least two first grooves each of which divides at least two of the guide grooves. Each of the first grooves has a recess that is recessed in the circumferential direction with respect to the rest of the first groove at a portion that divides one of the at least two guide grooves divided by the first groove. The conductive wires extending through the corresponding through-grooves and outward in the radial direction of the insulator base are guided in the circumferential direction by the corresponding guide grooves. The conductive wires extend through the recesses in the corresponding first grooves.
    Type: Grant
    Filed: March 27, 2019
    Date of Patent: November 3, 2020
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Tomoaki Miyata, Shinichi Okuyama, Tatsuya Horiba, Taizo Hirano
  • Publication number: 20190305626
    Abstract: A stator for a rotating electrical machine includes a stator core, two insulators, and conductive wires forming coils. At least one of the insulators includes guide grooves and through-grooves. The through-grooves include at least two first grooves each of which divides at least two of the guide grooves. Each of the first grooves has a recess that is recessed in the circumferential direction with respect to the rest of the first groove at a portion that divides one of the at least two guide grooves divided by the first groove. The conductive wires extending through the corresponding through-grooves and outward in the radial direction of the insulator base are guided in the circumferential direction by the corresponding guide grooves. The conductive wires extend through the recesses in the corresponding first grooves.
    Type: Application
    Filed: March 27, 2019
    Publication date: October 3, 2019
    Applicant: KABUSHIKI KAISHA TOYOTA JODOSHOKKI
    Inventors: Tomoaki Miyata, Shinichi Okuyama, Tatsuya Horiba, Taizo Hirano
  • Patent number: 10014756
    Abstract: An overlapping portion of an insulating portion formed in an annular shape is held between a workbench having a linear projection and an ultrasonic horn having a circular projection with at least part of the linear projection and of the circular projection opposed to each other and ultrasonically welded. In the ultrasonic welding, even though the ultrasonic horn under ultrasonic vibration rotates on the overlapping portion of the insulating portion, the area in the overlapping portion held between the linear projection and the circular projection with at least part of the linear projection and of the circular projection opposed to each other is not reduced after ultrasonic vibration is applied to the ultrasonic horn.
    Type: Grant
    Filed: July 22, 2014
    Date of Patent: July 3, 2018
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Tatsuya Horiba, Shinichi Okuyama, Taizo Hirano, Minoru Mera, Hiroshi Fukasaku
  • Patent number: 9853514
    Abstract: Annular portions of a first interphase insulting sheet have void portions. After a U-phase coil is inserted in wave winding, bridge portions are mounted to slots for an adjacent V-phase coil. The void portions are formed at positions corresponding to the bridge portions that are disposed between any two of coil ends. The annular portions are stretched to form a generally pentagon shape, which facilitates mounting of the V-phase coil. The void portions formed at positions that do not need insulation will not impair the insulating function of the first interphase insulating sheet. The void portions formed in alignment with extension of the bridge portions will not cause a drop in the strength of the annular portions.
    Type: Grant
    Filed: January 20, 2015
    Date of Patent: December 26, 2017
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Tatsuya Horiba, Hiroshi Fukasaku, Minoru Mera, Taizo Hirano, Shinichi Okuyama
  • Publication number: 20150207375
    Abstract: Annular portions of a first interphase insulting sheet have void portions. After a U-phase coil is inserted in wave winding, bridge portions are mounted to slots for an adjacent V-phase coil. The void portions are formed at positions corresponding to the bridge portions that are disposed between any two of coil ends. The annular portions are stretched to form a generally pentagon shape, which facilitates mounting of the V-phase coil. The void portions formed at positions that do not need insulation will not impair the insulating function of the first interphase insulating sheet. The void portions formed in alignment with extension of the bridge portions will not cause a drop in the strength of the annular portions.
    Type: Application
    Filed: January 20, 2015
    Publication date: July 23, 2015
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Tatsuya HORIBA, Hiroshi FUKASAKU, Minoru MERA, Taizo HIRANO, Shinichi OKUYAMA
  • Publication number: 20150028712
    Abstract: An overlapping portion of an insulating portion formed in an annular shape is held between a workbench having a linear projection and an ultrasonic horn having a circular projection with at least part of the linear projection and of the circular projection opposed to each other and ultrasonically welded. In the ultrasonic welding, even though the ultrasonic horn under ultrasonic vibration rotates on the overlapping portion of the insulating portion, the area in the overlapping portion held between the linear projection and the circular projection with at least part of the linear projection and of the circular projection opposed to each other is not reduced after ultrasonic vibration is applied to the ultrasonic horn.
    Type: Application
    Filed: July 22, 2014
    Publication date: January 29, 2015
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Tatsuya HORIBA, Shinichi OKUYAMA, Taizo HIRANO, Minoru MERA, Hiroshi FUKASAKU
  • Publication number: 20140127055
    Abstract: An interphase insulating sheet for a rotating electric machine includes a pair of insulating portions and a plurality of bridge pieces. The insulating portions perform interphase insulation between coil ends of coils protruding from both ends of a stator core. Each insulating portion has bridge bases. The bridge pieces are each inserted in one of slots. Each bridge piece extends from a bridge base of one of the insulating portions to a bridge base of the other insulating portion. Each insulating portion has an annular shape having stacked parts that include a bridge base and overlap with each other by a predetermined margin. In the circumferential direction of each insulating portion, the dimension of the stacked parts is set to be less than or equal to the dimension of the bridge pieces.
    Type: Application
    Filed: October 28, 2013
    Publication date: May 8, 2014
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Tatsuya HORIBA, Shinichi OKUYAMA, Taizo HIRANO, Hiroshi FUKASAKU
  • Patent number: 8602752
    Abstract: An electric compressor is disclosed in which gas in a motor housing of a rotating electric machine is drawn into a compression chamber and then discharged by the rotating electric machine. The rotating electric machine includes a stator, teeth, coils of different phases, and phase-to-phase insulation sheets provided between coils of different phases. An inlet port is provided in the motor housing. The inlet port draws gas from the outside of the motor housing. An inflow direction of the gas flowing through the inlet port intersects a coil end of one of the coils. A part of the phase-to-phase insulation sheet faces the inlet port and covers an intersection surface of the coil end that intersects the inflow direction.
    Type: Grant
    Filed: June 4, 2008
    Date of Patent: December 10, 2013
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Tatsuya Horiba, Taizo Hirano
  • Publication number: 20120161571
    Abstract: A motor includes a rotor, a stator, an insulating member and a coil. The insulating member made of insulating films is inserted in a slot formed through a stator core of the stator. Cuff portions are formed in the coil-side insulating film by bending both ends thereof. An opening is formed in the coil-side insulating film at a region located at an intersection between a first bend line along which the coil-side insulating film is bent into a curved shape so as to fit the slot and a second bend line along which the coil-side insulating film is bent for forming the cuff portion. The stator core-side insulating film is laid on the coil-side insulating film such that the cuff portion overlaps a surface of the stator core-side insulating film on the stator core side and the stator core-side insulating film covers at least a part of the opening.
    Type: Application
    Filed: December 23, 2011
    Publication date: June 28, 2012
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Hiroshi FUKASAKU, Taizo HIRANO
  • Patent number: 7667363
    Abstract: Outer circumference of a rotor is alternately provided with a plurality of circumferential portions and a plurality of convex portions. Straight lines each connecting a rotational axis to one of circumferential centers of circumferential portions are referred to as radial lines. Straight lines each bisecting one of convex portions are referred to as bisectors. A plurality of magnetic flux blocking regions are located on a rotor. One of the magnetic flux blocking region is located in a range between the radial line and the bisector adjacent to and preceding the radial line in the rotation direction. Therefore, a permanent magnet embedment rotating electric machine is capable of preventing decreases in torque and suppressing torque ripple.
    Type: Grant
    Filed: April 20, 2007
    Date of Patent: February 23, 2010
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Taku Adaniya, Tatsuya Horiba, Taizo Hirano, Kensuke Ikai, Minoru Mera
  • Publication number: 20080317614
    Abstract: An electric compressor is disclosed in which gas in a motor housing of a rotating electric machine is drawn into a compression chamber and then discharged by the rotating electric machine. The rotating electric machine includes a stator, teeth, coils of different phases, and phase-to-phase insulation sheets provided between coils of different phases. An inlet port is provided in the motor housing. The inlet port draws gas from the outside of the motor housing. An inflow direction of the gas flowing through the inlet port intersects a coil end of one of the coils. A part of the phase-to-phase insulation sheet faces the inlet port and covers an intersection surface of the coil end that intersects the inflow direction.
    Type: Application
    Filed: June 4, 2008
    Publication date: December 25, 2008
    Inventors: Tatsuya Horiba, Taizo Hirano
  • Publication number: 20080246364
    Abstract: A phase insulator for a stator of a motor insulates between stator coils. The stator has plural stator coils inserted in slots in a stator core. The phase insulator insulates stator coils from each other. The phase insulator includes insulating sheet portions and bridge portions. The insulating sheet portions are disposed at both end portions of the stator core for insulating between the coil ends of the stator coils. The insulating sheet portions are made of a first material. The bridge portions connect the insulating sheet portions. The bridge portions are inserted in the slots of the stator core. The bridge portions are made of a second material. The second material has higher elastic characteristics than the first material.
    Type: Application
    Filed: March 26, 2008
    Publication date: October 9, 2008
    Inventors: Kiyoshi Uetsuji, Hiroshi Fukasaku, Taizo Hirano, Kensuke Ikai, Shozo Hamana
  • Publication number: 20070257576
    Abstract: Outer circumference of a rotor is alternately provided with a plurality of circumferential portions and a plurality of convex portions. Straight lines each connecting a rotational axis to one of circumferential centers of circumferential portions are referred to as radial lines. Straight lines each bisecting one of convex portions are referred to as bisectors. A plurality of magnetic flux blocking regions are located on a rotor. One of the magnetic flux blocking region is located in a range between the radial line and the bisector adjacent to and preceding the radial line in the rotation direction. Therefore, a permanent magnet embedment rotating electric machine is capable of preventing decreases in torque and suppressing torque ripple.
    Type: Application
    Filed: April 20, 2007
    Publication date: November 8, 2007
    Applicant: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Taku Adaniya, Tatsuya Horiba, Taizo Hirano, Kensuke Ikai, Minoru Mera
  • Patent number: 4104083
    Abstract: A solar battery package having at least one solar cell substantially embedded in a block of fiber-reinforced thermosetting resin with a transparent flexible covering. The block has a portion, overlaying a light receiving area of the solar cell, which is transparent and has another portion which is either transparent or substantially opaque. A protective coating of fluorine-containing compound may be applied to the block to improve the weatherability of the solar battery package. A method of making the solar battery package is also disclosed.
    Type: Grant
    Filed: April 5, 1977
    Date of Patent: August 1, 1978
    Assignee: Japanese Government
    Inventor: Taizo Hirano