Patents by Inventor Takaaki IWAI

Takaaki IWAI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230363165
    Abstract: A semiconductor structure includes an alternating stack of insulating layers and composite layers, each of the composite layers includes a plurality of electrically conductive word line strips and a plurality of dielectric isolation structures, and each of the insulating layers has an areal overlap with each electrically conductive word line strip and each dielectric isolation structure within the composite layers within a memory array region in a plan view along a vertical direction, rows of memory openings arranged along the first horizontal direction, where each row of memory openings of the rows of memory openings vertically extends through each insulating layer within the alternating stack and one electrically conductive strip for each of the composite layers, and rows of memory opening fill structures located within the rows of memory openings, where each of the memory opening fill structures includes a vertical stack of memory elements and a vertical semiconductor channel.
    Type: Application
    Filed: July 6, 2023
    Publication date: November 9, 2023
    Inventors: Takaaki IWAI, Kazushi KOMEDA, Zhen CHEN
  • Publication number: 20230328976
    Abstract: A three-dimensional memory device includes a source-level structure located over a substrate, an alternating stack of insulating layers and electrically conductive layers located over the source-level structure, memory openings vertically extending through the alternating stack, and memory opening fill structures located in the memory openings. The source-level structure includes a lower source-level semiconductor layer including elongated grooves in an upper portion thereof, doped semiconductor source rails located within the elongated grooves, and an upper source-level semiconductor layer. The doped semiconductor source rails are laterally spaced apart from each other along a first horizontal direction and laterally extend along a second horizontal direction. Each of the memory opening fill structures includes a respective vertical stack of memory elements and a respective vertical semiconductor channel that contacts a respective one of the doped semiconductor source rails.
    Type: Application
    Filed: April 7, 2022
    Publication date: October 12, 2023
    Inventors: Takaaki Iwai, Tomohiro Kubo, Kento Iseri
  • Publication number: 20230232624
    Abstract: A semiconductor structure includes an alternating stack of insulating layers and composite layers. Each of the composite layers includes a plurality of electrically conductive word line strips laterally extending along a first horizontal direction and a plurality of dielectric isolation strips laterally extending along the first horizontal direction and interlaced with the plurality of electrically conductive word line strips. Rows of memory openings are arranged along the first horizontal direction. Each row of memory openings vertically extends through each insulating layer within the alternating stack and one electrically conductive strip for each of the composite layers. Rows of memory opening fill structures are located within the rows of memory openings. Each of the memory opening fill structures includes a respective vertical stack of memory elements and a respective vertical semiconductor channel.
    Type: Application
    Filed: January 18, 2022
    Publication date: July 20, 2023
    Inventors: Takaaki IWAI, Takashi INOMATA, Takayuki MAEKURA
  • Patent number: 11515317
    Abstract: A three-dimensional memory device can include at least one alternating stack of insulating layers and electrically conductive layers located over a semiconductor material layer, memory stack structures vertically extending through the at least one alternating stack, and a vertical stack of dielectric plates interlaced with laterally extending portions of the insulating layers of the at least one alternating stack. A conductive via structure can vertically extend through each dielectric plate and the insulating layers, and can contact an underlying metal interconnect structure. Additionally or alternatively, support pillar structures can vertically extend through the vertical stack of dielectric plates and into an opening through the semiconductor material layer, and can contact lower-level dielectric material layers embedding the underlying metal interconnect structure to enhance structural support to the three-dimensional memory device during manufacture.
    Type: Grant
    Filed: June 5, 2020
    Date of Patent: November 29, 2022
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Takaaki Iwai, Junpei Kanazawa, Hisakazu Otoi, Hironori Matsuoka, Raiden Matsuno
  • Publication number: 20220336484
    Abstract: A memory die includes source-select-level electrically conductive strips laterally spaced apart by source-select-level dielectric isolation structures, an alternating stack of word-line-level electrically conductive layers and insulating layers; and source strips located on an opposite side of the source-select-level electrically conductive strips. Each of the source strips has an areal overlap with only a respective one of the source-select-level electrically conductive strips. Memory stack structures vertically extend through the alternating stack and a respective subset of the source-select-level electrically conductive strips. A logic die may be bonded to the memory die on an opposite side of the source strips. Each source strip is electrically connected to a respective group of memory stack structures laterally surrounded by a respective source-select-level electrically conductive strip.
    Type: Application
    Filed: April 16, 2021
    Publication date: October 20, 2022
    Inventors: Takaaki IWAI, Akio NISHIDA, Masanori TSUTSUMI
  • Patent number: 11398488
    Abstract: A three-dimensional memory device can include at least one alternating stack of insulating layers and electrically conductive layers located over a semiconductor material layer, memory stack structures vertically extending through the at least one alternating stack, and a vertical stack of dielectric plates interlaced with laterally extending portions of the insulating layers of the at least one alternating stack. A conductive via structure can vertically extend through each dielectric plate and the insulating layers, and can contact an underlying metal interconnect structure. Additionally or alternatively, support pillar structures can vertically extend through the vertical stack of dielectric plates and into an opening through the semiconductor material layer, and can contact lower-level dielectric material layers embedding the underlying metal interconnect structure to enhance structural support to the three-dimensional memory device during manufacture.
    Type: Grant
    Filed: June 5, 2020
    Date of Patent: July 26, 2022
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Takaaki Iwai, Yoshitaka Otsu, Hirofumi Tokita
  • Publication number: 20210384207
    Abstract: A three-dimensional memory device can include at least one alternating stack of insulating layers and electrically conductive layers located over a semiconductor material layer, memory stack structures vertically extending through the at least one alternating stack, and a vertical stack of dielectric plates interlaced with laterally extending portions of the insulating layers of the at least one alternating stack. A conductive via structure can vertically extend through each dielectric plate and the insulating layers, and can contact an underlying metal interconnect structure. Additionally or alternatively, support pillar structures can vertically extend through the vertical stack of dielectric plates and into an opening through the semiconductor material layer, and can contact lower-level dielectric material layers embedding the underlying metal interconnect structure to enhance structural support to the three-dimensional memory device during manufacture.
    Type: Application
    Filed: June 5, 2020
    Publication date: December 9, 2021
    Inventors: Takaaki IWAI, Junpei KANAZAWA, Hisakazu OTOI, Hironori MATSUOKA, Raiden MATSUNO
  • Publication number: 20210384206
    Abstract: A three-dimensional memory device can include at least one alternating stack of insulating layers and electrically conductive layers located over a semiconductor material layer, memory stack structures vertically extending through the at least one alternating stack, and a vertical stack of dielectric plates interlaced with laterally extending portions of the insulating layers of the at least one alternating stack. A conductive via structure can vertically extend through each dielectric plate and the insulating layers, and can contact an underlying metal interconnect structure. Additionally or alternatively, support pillar structures can vertically extend through the vertical stack of dielectric plates and into an opening through the semiconductor material layer, and can contact lower-level dielectric material layers embedding the underlying metal interconnect structure to enhance structural support to the three-dimensional memory device during manufacture.
    Type: Application
    Filed: June 5, 2020
    Publication date: December 9, 2021
    Inventors: Takaaki IWAI, Yoshitaka OTSU, Hirofumi TOKITA
  • Patent number: 11114459
    Abstract: A three-dimensional memory device includes alternating stacks of insulating layers and electrically conductive layers located over a substrate, a first memory array region and a second memory array region that are laterally spaced apart along the first horizontal direction by an inter-array region therebetween, and memory stack structures extending through the alternating stacks in the first or second memory array region. Each of the alternating stacks includes a respective terrace region in which layers of a respective alternating stack have variable lateral extents within an area of the inter-array region, and a respective array interconnection region laterally offset from the respective terrace region and which continuously extends from the first memory array region to the second memory array region. Each of the alternating stacks has a width modulation along a second horizontal direction that is perpendicular to the first horizontal direction within the area of the inter-array region.
    Type: Grant
    Filed: November 6, 2019
    Date of Patent: September 7, 2021
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Takaaki Iwai, Hirofumi Tokita, Yoshitaka Otsu, Fumiaki Toyama, Yuki Mizutani
  • Publication number: 20210134827
    Abstract: A three-dimensional memory device includes alternating stacks of insulating layers and electrically conductive layers located over a substrate, a first memory array region and a second memory array region that are laterally spaced apart along the first horizontal direction by an inter-array region therebetween, and memory stack structures extending through the alternating stacks in the first or second memory array region. Each of the alternating stacks includes a respective terrace region in which layers of a respective alternating stack have variable lateral extents within an area of the inter-array region, and a respective array interconnection region laterally offset from the respective terrace region and which continuously extends from the first memory array region to the second memory array region. Each of the alternating stacks has a width modulation along a second horizontal direction that is perpendicular to the first horizontal direction within the area of the inter-array region.
    Type: Application
    Filed: November 6, 2019
    Publication date: May 6, 2021
    Inventors: Takaaki IWAI, Hirofumi TOKITA, Yoshitaka OTSU, Fumiaki TOYAMA, Yuki MIZUTANI
  • Patent number: 10985176
    Abstract: A three-dimensional memory device includes alternating stacks of insulating layers and electrically conductive layers located over a semiconductor material layer, and memory stack structures extending through one of the alternating stacks. Laterally-undulating backside trenches are present between alternating stacks, and include a laterally alternating sequence of straight trench segments and bulging trench segments. Cavity-containing dielectric fill structures and contact via structures are present in the laterally-undulating backside trenches. The contact via structures are located within the bulging trench segments. The contact via structures are self-aligned to sidewalls of the alternating stacks. Additional contact via structures may vertically extend through a dielectric alternating stack of a subset of the insulating layers and dielectric spacer layers laterally adjoining one of the alternating stacks.
    Type: Grant
    Filed: March 27, 2019
    Date of Patent: April 20, 2021
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Takaaki Iwai, Yoshitaka Otsu, Hisakazu Otoi
  • Patent number: 10950627
    Abstract: A three-dimensional memory device includes alternating stacks of insulating layers and electrically conductive layers located over a substrate. Each of the alternating stacks laterally extend along a first horizontal direction, and neighboring pairs of the alternating stacks are laterally spaced apart along a horizontal direction by laterally alternating sequences of memory openings and dielectric pillar structures. Each of the memory openings contains a respective memory opening fill structure that includes a dielectric core, a first vertical semiconductor channel, a second vertical semiconductor channel, a first memory film, and a second memory film. The dielectric core contacts a pair of dielectric pillar structures among the dielectric pillar structures of the laterally alternating sequences.
    Type: Grant
    Filed: December 9, 2019
    Date of Patent: March 16, 2021
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Tatsuya Hinoue, Takaaki Iwai, Shunsuke Takuma
  • Patent number: 10943917
    Abstract: A three-dimensional memory device includes an alternating stack of insulating layers and electrically conductive layers located over a substrate, and memory pillar structures extending through the alternating stack. Each of the memory pillar structures includes a respective memory film and a respective vertical semiconductor channel. Dielectric cores contact an inner sidewall of a respective one of the vertical semiconductor channels. A drain-select-level isolation structure laterally extends along a first horizontal direction and contacts straight sidewalls of the dielectric cores at a respective two-dimensional flat interface. The memory pillar structures may be formed on-pitch as a two-dimensional periodic array, and themay drain-select-level isolation structure may cut through upper portions of the memory pillar structures to minimize areas occupied by the drain-select-level isolation structure.
    Type: Grant
    Filed: April 18, 2019
    Date of Patent: March 9, 2021
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Takaaki Iwai, Makoto Koto, Sayako Nagamine, Ching-Huang Lu, Wei Zhao, Yanli Zhang, James Kai
  • Patent number: 10879262
    Abstract: A three-dimensional memory device includes alternating stacks of insulating layers and electrically conductive layers located over a semiconductor material layer, and memory stack structures extending through one of the alternating stacks. Laterally-undulating backside trenches are present between alternating stacks, and include a laterally alternating sequence of straight trench segments and bulging trench segments. Cavity-containing dielectric fill structures and contact via structures are present in the laterally-undulating backside trenches. The contact via structures are located within the bulging trench segments. The contact via structures are self-aligned to sidewalls of the alternating stacks. Additional contact via structures may vertically extend through a dielectric alternating stack of a subset of the insulating layers and dielectric spacer layers laterally adjoining one of the alternating stacks.
    Type: Grant
    Filed: March 27, 2019
    Date of Patent: December 29, 2020
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Takaaki Iwai, Yoshitaka Otsu, Hisakazu Otoi
  • Publication number: 20200357815
    Abstract: A lower source layer, a sacrificial source-level material layer, and an upper source layer are formed over a substrate. The lower source layer includes a recess trench in which a recessed surface of the lower source layer is vertically recessed relative to a topmost surface of the lower source layer. An alternating stack of insulating layers and spacer material layers is subsequently formed. Memory stack structures are formed through the alternating stack. A backside trench is formed through the alternating stack such that a bottom surface of the backside trench is formed within an area of the recess trench in a thickened portion of the sacrificial source-level material layer. The sacrificial source-level material layer is replaced with a source contact layer.
    Type: Application
    Filed: May 8, 2019
    Publication date: November 12, 2020
    Inventors: Takaaki Iwai, Makoto Koto, Masanori Terahara
  • Publication number: 20200312863
    Abstract: A three-dimensional memory device includes alternating stacks of insulating layers and electrically conductive layers located over a semiconductor material layer, and memory stack structures extending through one of the alternating stacks. Laterally-undulating backside trenches are present between alternating stacks, and include a laterally alternating sequence of straight trench segments and bulging trench segments. Cavity-containing dielectric fill structures and contact via structures are present in the laterally-undulating backside trenches. The contact via structures are located within the bulging trench segments. The contact via structures are self-aligned to sidewalls of the alternating stacks. Additional contact via structures may vertically extend through a dielectric alternating stack of a subset of the insulating layers and dielectric spacer layers laterally adjoining one of the alternating stacks.
    Type: Application
    Filed: March 27, 2019
    Publication date: October 1, 2020
    Inventors: Takaaki IWAI, Yoshitaka OTSU, Hisakazu OTOI
  • Patent number: D1019765
    Type: Grant
    Filed: March 31, 2021
    Date of Patent: March 26, 2024
    Assignee: BROTHER INDUSTRIES, LTD.
    Inventors: Takaaki Oguchi, Nobuyuki Iwai, Toshiya Inada
  • Patent number: D1019766
    Type: Grant
    Filed: April 1, 2021
    Date of Patent: March 26, 2024
    Assignee: BROTHER INDUSTRIES, LTD.
    Inventors: Takaaki Oguchi, Nobuyuki Iwai, Toshiya Inada
  • Patent number: D1019767
    Type: Grant
    Filed: April 1, 2021
    Date of Patent: March 26, 2024
    Assignee: BROTHER INDUSTRIES, LTD.
    Inventors: Takaaki Oguchi, Nobuyuki Iwai, Toshiya Inada
  • Patent number: D1020868
    Type: Grant
    Filed: April 1, 2021
    Date of Patent: April 2, 2024
    Assignee: BROTHER INDUSTRIES, LTD.
    Inventors: Takaaki Oguchi, Nobuyuki Iwai, Toshiya Inada