Patents by Inventor Takahiro Kuhara
Takahiro Kuhara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Patent number: 11768234Abstract: An insulation inspection device includes: a conveyance unit that conveys a laminated electrode in which a first separator, a first electrode plate, a second separator, and a second electrode plate are laminated; a pressure roll that presses the laminated electrode against the conveyance unit; a first terminal electrically connected to the first electrode plate; a second terminal electrically connected to the second electrode plate, further electrically connected to the conveyance unit when the first separator is disposed on the conveyance unit side, and further electrically connected to the pressure roll when the first separator is disposed on the pressure roll side; and an insulation inspection unit that applies a voltage to the laminated electrode to inspect insulation condition of the laminated electrode.Type: GrantFiled: March 25, 2021Date of Patent: September 26, 2023Assignees: PANASONIC HOLDINGS CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Yasushi Taniguchi, Haruhisa Yagi, Noriyuki Maruyama, Noriaki Yamamoto, Takahiro Kuhara
-
Publication number: 20230271410Abstract: A laminating device includes: a plurality of laminating heads that each holds a unit laminated body; a drum section in which the plurality of laminating heads are arranged, which holds each laminating head swingably via a support shaft, and which rotates to advance each laminating head to a laminating position facing a lamination stage; a cam section which is in contact with each laminating head and which causes each laminating head to swing around the support shaft in association with a movement of each laminating head caused by a rotation of the drum section; and a biasing member that biases each laminating head in a radial direction of the drum section.Type: ApplicationFiled: June 21, 2021Publication date: August 31, 2023Inventors: Ryuta ABE, Yukihiro MAEGAWA, Naoto HOSOTANI, Takahiro KUHARA
-
Patent number: 11673209Abstract: A manufacturing method and a manufacturing apparatus for a separator layer-coated electrode are provided capable of shortening the time required to cut out a separator layer-coated electrode with a laser beam. In a cutting process, a laser beam is irradiated to a laser irradiation target portion of a strip-shaped separator layer-coated electrode from a front-side separator layer side to cut a strip-shaped separator layer-coated electrode. Prior to the cutting process, a preheating process is conducted to preheat the front-side separator layer in the laser irradiation target portion.Type: GrantFiled: March 27, 2020Date of Patent: June 13, 2023Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masakazu Umehara, Takahiro Kuhara, Shingo Komura
-
Publication number: 20230142533Abstract: An insulation inspection device includes: a conveyance unit that conveys a laminated electrode in which a first separator, a first electrode plate, a second separator, and a second electrode plate are laminated; a pressure roll that presses the laminated electrode against the conveyance unit; a first terminal electrically connected to the first electrode plate; a second terminal electrically connected to the second electrode plate, further electrically connected to the conveyance unit when the first separator is disposed on the conveyance unit side, and further electrically connected to the pressure roll when the first separator is disposed on the pressure roll side; and an insulation inspection unit that applies a voltage to the laminated electrode to inspect insulation condition of the laminated electrode.Type: ApplicationFiled: March 25, 2021Publication date: May 11, 2023Inventors: Yasushi TANIGUCHI, Haruhisa YAGI, Noriyuki MARUYAMA, Noriaki YAMAMOTO, Takahiro KUHARA
-
Publication number: 20230136322Abstract: A cutting device includes: a cutting blade that advances toward and recedes from a continuous body of electrode plates or separators so as to cut the continuous body; and a cleaning member that advances and recedes together with the cutting blade and comes into contact with a cutting section of the continuous body and cleans the cutting section.Type: ApplicationFiled: March 12, 2021Publication date: May 4, 2023Inventors: Yasushi TANIGUCHI, Tatsuya KAWASAKI, Noriyuki MARUYAMA, Noriaki YAMAMOTO, Takahiro KUHARA
-
Publication number: 20200223010Abstract: A manufacturing method and a manufacturing apparatus for a separator layer-coated electrode are provided capable of shortening the time required to cut out a separator layer-coated electrode with a laser beam. In a cutting process, a laser beam is irradiated to a laser irradiation target portion of a strip-shaped separator layer-coated electrode from a front-side separator layer side to cut a strip-shaped separator layer-coated electrode. Prior to the cutting process, a preheating process is conducted to preheat the front-side separator layer in the laser irradiation target portion.Type: ApplicationFiled: March 27, 2020Publication date: July 16, 2020Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masakazu UMEHARA, Takahiro KUHARA, Shingo KOMURA
-
Patent number: 10665889Abstract: Provided is an electrode stack formed by integrating a first separator, a first electrode plate, a second separator, and a second electrode plate. The first separator has a first separator body, and a first bonding layer that is formed on a principal surface of the first separator body and contains first polyethylene particles. The second separator has a second separator body, and a second bonding layer that is formed on a principal surface of the second separator body and contains second polyethylene particles. The number of particles of the first polyethylene particles per unit area of the first bonding layer is larger than the number of particles of the second polyethylene particles per unit area of the second bonding layer.Type: GrantFiled: April 25, 2018Date of Patent: May 26, 2020Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Takahiro Kuhara
-
Patent number: 10646958Abstract: A manufacturing method and a manufacturing apparatus for a separator layer-coated electrode are provided capable of shortening the time required to cut out a separator layer-coated electrode with a laser beam. In a cutting process, a laser beam is irradiated to a laser irradiation target portion of a strip-shaped separator layer-coated electrode from a front-side separator layer side to cut a strip-shaped separator layer-coated electrode. Prior to the cutting process, a preheating process is conducted to preheat the front-side separator layer in the laser irradiation target portion.Type: GrantFiled: September 9, 2016Date of Patent: May 12, 2020Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masakazu Umehara, Takahiro Kuhara, Shingo Komura
-
Patent number: 10249869Abstract: A method of producing an electrode body includes obtaining a state in which an electrode active material layer in a wet state which includes a first solid component containing electrode active material particles and a first liquid phase component and which includes the first solid component at a weight ratio in a range of 70 to 85% is present on the collecting foil, and applying an insulating particle paint which includes a second solid component containing insulating particles and a second liquid phase component and which includes the second solid component at a weight ratio in a range of 35 to 50% onto the electrode active material layer in the wet state, wherein a surface tension value of the first liquid phase component is in a range of 90 to 110% of a surface tension value of the second liquid phase component.Type: GrantFiled: May 23, 2017Date of Patent: April 2, 2019Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masakazu Umehara, Takahiro Kuhara, Shingo Komura
-
Patent number: 10164232Abstract: An electrode body comprising a positive electrode mixture layer, a negative electrode mixture layer, and a thermoplastic-resin separator layer interposed therebetween is manufactured. A manufacturing method of the electrode body includes a preprocessing step of preprocessing a portion to be cut in a long-strip shaped integrated structure in which the separator layer as an accumulated layer of resin particles are interposed at least between the positive and negative electrode mixture layers such that the positive electrode mixture layer, the negative electrode mixture layer, and the separator layer are lowered their volume porosities to 10 to 20%, 10 to 20%, and 5% or less, respectively, and a cutting step of cutting the portion of the long-strip shaped integrated structure having been lowered the volume porosity by a cutting blade.Type: GrantFiled: September 20, 2016Date of Patent: December 25, 2018Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masakazu Umehara, Takahiro Kuhara, Shingo Komura
-
Publication number: 20180316042Abstract: Provided is an electrode stack formed by integrating a first separator, a first electrode plate, a second separator, and a second electrode plate. The first separator has a first separator body, and a first bonding layer that is formed on a principal surface of the first separator body and contains first polyethylene particles. The second separator has a second separator body, and a second bonding layer that is formed on a principal surface of the second separator body and contains second polyethylene particles. The number of particles of the first polyethylene particles per unit area of the first bonding layer is larger than the number of particles of the second polyethylene particles per unit area of the second bonding layer.Type: ApplicationFiled: April 25, 2018Publication date: November 1, 2018Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Takahiro KUHARA
-
Publication number: 20170346067Abstract: A method of producing an electrode body includes obtaining a state in which an electrode active material layer in a wet state which includes a first solid component containing electrode active material particles and a first liquid phase component and which includes the first solid component at a weight ratio in a range of 70 to 85% is present on the collecting foil, and applying an insulating particle paint which includes a second solid component containing insulating particles and a second liquid phase component and which includes the second solid component at a weight ratio in a range of 35 to 50% onto the electrode active material layer in the wet state, wherein a surface tension value of the first liquid phase component is in a range of 90 to 110% of a surface tension value of the second liquid phase component.Type: ApplicationFiled: May 23, 2017Publication date: November 30, 2017Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masakazu UMEHARA, Takahiro KUHARA, Shingo KOMURA
-
Publication number: 20170084897Abstract: An electrode body comprising a positive electrode mixture layer, a negative electrode mixture layer, and a thermoplastic-resin separator layer interposed therebetween is manufactured. A manufacturing method of the electrode body includes a preprocessing step of preprocessing a portion to be cut in a long-strip shaped integrated structure in which the separator layer as an accumulated layer of resin particles are interposed at least between the positive and negative electrode mixture layers such that the positive electrode mixture layer, the negative electrode mixture layer, and the separator layer are lowered their volume porosities to 10 to 20%, 10 to 20%, and 5% or less, respectively, and a cutting step of cutting the portion of the long-strip shaped integrated structure having been lowered the volume porosity by a cutting blade.Type: ApplicationFiled: September 20, 2016Publication date: March 23, 2017Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masakazu UMEHARA, Takahiro KUHARA, Shingo KOMURA
-
Publication number: 20170072512Abstract: A manufacturing method and a manufacturing apparatus for a separator layer-coated electrode are provided capable of shortening the time required to cut out a separator layer-coated electrode with a laser beam. In a cutting process, a laser beam is irradiated to a laser irradiation target portion of a strip-shaped separator layer-coated electrode from a front-side separator layer side to cut a strip-shaped separator layer-coated electrode. Prior to the cutting process, a preheating process is conducted to preheat the front-side separator layer in the laser irradiation target portion.Type: ApplicationFiled: September 9, 2016Publication date: March 16, 2017Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masakazu UMEHARA, Takahiro KUHARA, Shingo KOMURA
-
Patent number: 8765300Abstract: Provided is a method of manufacturing a battery having an electrode module including: a positive plate having a cathode collector portion formed by attaching a lead member to a cathode substrate made of a foamed metal plate; and a cathode collector plate welded to the cathode collector portion. The method includes: a pre-welding positive plate forming process of forming a pre-welding positive plate, which is the positive plate before welding, such that the pre-welding positive plate has a projection projecting from a pre-welding cathode collector portion, which is the cathode collector portion before welding; and a welding process of melting a pre-welding cathode collector plate to weld it to the projection. In the pre-welding positive plate forming process, the projection is formed into such a shape that the condition that S?1.3W is satisfied, where W and S represent the width and the circumferential length of the projection, respectively.Type: GrantFiled: August 25, 2011Date of Patent: July 1, 2014Assignees: Toyota Jidosha Kabushiki Kaisha, Primearth EV Energy Co., Ltd.Inventors: Hideo Nakamura, Yoshinori Shibata, Toru Sugiyama, Takahiro Kuhara, Yoshinori Nishio, Takeshi Kotani, Satoshi Yoneyama
-
Publication number: 20120052380Abstract: Provided is a method of manufacturing a battery having an electrode module including: a positive plate having a cathode collector portion formed by attaching a lead member to a cathode substrate made of a foamed metal plate; and a cathode collector plate welded to the cathode collector portion. The method includes: a pre-welding positive plate forming process of forming a pre-welding positive plate, which is the positive plate before welding, such that the pre-welding positive plate has a projection projecting from a pre-welding cathode collector portion, which is the cathode collector portion before welding; and a welding process of melting a pre-welding cathode collector plate to weld it to the projection. In the pre-welding positive plate forming process, the projection is formed into such a shape that the condition that S?1.3W is satisfied, where W and S represent the width and the circumferential length of the projection, respectively.Type: ApplicationFiled: August 25, 2011Publication date: March 1, 2012Inventors: Hideo NAKAMURA, Yoshinori Shibata, Toru Sugiyama, Takahiro Kuhara, Yoshinori Nishio, Takeshi Kotani, Satoshi Yoneyama