Patents by Inventor Takahiro Kuhara

Takahiro Kuhara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11768234
    Abstract: An insulation inspection device includes: a conveyance unit that conveys a laminated electrode in which a first separator, a first electrode plate, a second separator, and a second electrode plate are laminated; a pressure roll that presses the laminated electrode against the conveyance unit; a first terminal electrically connected to the first electrode plate; a second terminal electrically connected to the second electrode plate, further electrically connected to the conveyance unit when the first separator is disposed on the conveyance unit side, and further electrically connected to the pressure roll when the first separator is disposed on the pressure roll side; and an insulation inspection unit that applies a voltage to the laminated electrode to inspect insulation condition of the laminated electrode.
    Type: Grant
    Filed: March 25, 2021
    Date of Patent: September 26, 2023
    Assignees: PANASONIC HOLDINGS CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yasushi Taniguchi, Haruhisa Yagi, Noriyuki Maruyama, Noriaki Yamamoto, Takahiro Kuhara
  • Publication number: 20230271410
    Abstract: A laminating device includes: a plurality of laminating heads that each holds a unit laminated body; a drum section in which the plurality of laminating heads are arranged, which holds each laminating head swingably via a support shaft, and which rotates to advance each laminating head to a laminating position facing a lamination stage; a cam section which is in contact with each laminating head and which causes each laminating head to swing around the support shaft in association with a movement of each laminating head caused by a rotation of the drum section; and a biasing member that biases each laminating head in a radial direction of the drum section.
    Type: Application
    Filed: June 21, 2021
    Publication date: August 31, 2023
    Inventors: Ryuta ABE, Yukihiro MAEGAWA, Naoto HOSOTANI, Takahiro KUHARA
  • Patent number: 11673209
    Abstract: A manufacturing method and a manufacturing apparatus for a separator layer-coated electrode are provided capable of shortening the time required to cut out a separator layer-coated electrode with a laser beam. In a cutting process, a laser beam is irradiated to a laser irradiation target portion of a strip-shaped separator layer-coated electrode from a front-side separator layer side to cut a strip-shaped separator layer-coated electrode. Prior to the cutting process, a preheating process is conducted to preheat the front-side separator layer in the laser irradiation target portion.
    Type: Grant
    Filed: March 27, 2020
    Date of Patent: June 13, 2023
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masakazu Umehara, Takahiro Kuhara, Shingo Komura
  • Publication number: 20230142533
    Abstract: An insulation inspection device includes: a conveyance unit that conveys a laminated electrode in which a first separator, a first electrode plate, a second separator, and a second electrode plate are laminated; a pressure roll that presses the laminated electrode against the conveyance unit; a first terminal electrically connected to the first electrode plate; a second terminal electrically connected to the second electrode plate, further electrically connected to the conveyance unit when the first separator is disposed on the conveyance unit side, and further electrically connected to the pressure roll when the first separator is disposed on the pressure roll side; and an insulation inspection unit that applies a voltage to the laminated electrode to inspect insulation condition of the laminated electrode.
    Type: Application
    Filed: March 25, 2021
    Publication date: May 11, 2023
    Inventors: Yasushi TANIGUCHI, Haruhisa YAGI, Noriyuki MARUYAMA, Noriaki YAMAMOTO, Takahiro KUHARA
  • Publication number: 20230136322
    Abstract: A cutting device includes: a cutting blade that advances toward and recedes from a continuous body of electrode plates or separators so as to cut the continuous body; and a cleaning member that advances and recedes together with the cutting blade and comes into contact with a cutting section of the continuous body and cleans the cutting section.
    Type: Application
    Filed: March 12, 2021
    Publication date: May 4, 2023
    Inventors: Yasushi TANIGUCHI, Tatsuya KAWASAKI, Noriyuki MARUYAMA, Noriaki YAMAMOTO, Takahiro KUHARA
  • Publication number: 20200223010
    Abstract: A manufacturing method and a manufacturing apparatus for a separator layer-coated electrode are provided capable of shortening the time required to cut out a separator layer-coated electrode with a laser beam. In a cutting process, a laser beam is irradiated to a laser irradiation target portion of a strip-shaped separator layer-coated electrode from a front-side separator layer side to cut a strip-shaped separator layer-coated electrode. Prior to the cutting process, a preheating process is conducted to preheat the front-side separator layer in the laser irradiation target portion.
    Type: Application
    Filed: March 27, 2020
    Publication date: July 16, 2020
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masakazu UMEHARA, Takahiro KUHARA, Shingo KOMURA
  • Patent number: 10665889
    Abstract: Provided is an electrode stack formed by integrating a first separator, a first electrode plate, a second separator, and a second electrode plate. The first separator has a first separator body, and a first bonding layer that is formed on a principal surface of the first separator body and contains first polyethylene particles. The second separator has a second separator body, and a second bonding layer that is formed on a principal surface of the second separator body and contains second polyethylene particles. The number of particles of the first polyethylene particles per unit area of the first bonding layer is larger than the number of particles of the second polyethylene particles per unit area of the second bonding layer.
    Type: Grant
    Filed: April 25, 2018
    Date of Patent: May 26, 2020
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Takahiro Kuhara
  • Patent number: 10646958
    Abstract: A manufacturing method and a manufacturing apparatus for a separator layer-coated electrode are provided capable of shortening the time required to cut out a separator layer-coated electrode with a laser beam. In a cutting process, a laser beam is irradiated to a laser irradiation target portion of a strip-shaped separator layer-coated electrode from a front-side separator layer side to cut a strip-shaped separator layer-coated electrode. Prior to the cutting process, a preheating process is conducted to preheat the front-side separator layer in the laser irradiation target portion.
    Type: Grant
    Filed: September 9, 2016
    Date of Patent: May 12, 2020
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masakazu Umehara, Takahiro Kuhara, Shingo Komura
  • Patent number: 10249869
    Abstract: A method of producing an electrode body includes obtaining a state in which an electrode active material layer in a wet state which includes a first solid component containing electrode active material particles and a first liquid phase component and which includes the first solid component at a weight ratio in a range of 70 to 85% is present on the collecting foil, and applying an insulating particle paint which includes a second solid component containing insulating particles and a second liquid phase component and which includes the second solid component at a weight ratio in a range of 35 to 50% onto the electrode active material layer in the wet state, wherein a surface tension value of the first liquid phase component is in a range of 90 to 110% of a surface tension value of the second liquid phase component.
    Type: Grant
    Filed: May 23, 2017
    Date of Patent: April 2, 2019
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masakazu Umehara, Takahiro Kuhara, Shingo Komura
  • Patent number: 10164232
    Abstract: An electrode body comprising a positive electrode mixture layer, a negative electrode mixture layer, and a thermoplastic-resin separator layer interposed therebetween is manufactured. A manufacturing method of the electrode body includes a preprocessing step of preprocessing a portion to be cut in a long-strip shaped integrated structure in which the separator layer as an accumulated layer of resin particles are interposed at least between the positive and negative electrode mixture layers such that the positive electrode mixture layer, the negative electrode mixture layer, and the separator layer are lowered their volume porosities to 10 to 20%, 10 to 20%, and 5% or less, respectively, and a cutting step of cutting the portion of the long-strip shaped integrated structure having been lowered the volume porosity by a cutting blade.
    Type: Grant
    Filed: September 20, 2016
    Date of Patent: December 25, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masakazu Umehara, Takahiro Kuhara, Shingo Komura
  • Publication number: 20180316042
    Abstract: Provided is an electrode stack formed by integrating a first separator, a first electrode plate, a second separator, and a second electrode plate. The first separator has a first separator body, and a first bonding layer that is formed on a principal surface of the first separator body and contains first polyethylene particles. The second separator has a second separator body, and a second bonding layer that is formed on a principal surface of the second separator body and contains second polyethylene particles. The number of particles of the first polyethylene particles per unit area of the first bonding layer is larger than the number of particles of the second polyethylene particles per unit area of the second bonding layer.
    Type: Application
    Filed: April 25, 2018
    Publication date: November 1, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Takahiro KUHARA
  • Publication number: 20170346067
    Abstract: A method of producing an electrode body includes obtaining a state in which an electrode active material layer in a wet state which includes a first solid component containing electrode active material particles and a first liquid phase component and which includes the first solid component at a weight ratio in a range of 70 to 85% is present on the collecting foil, and applying an insulating particle paint which includes a second solid component containing insulating particles and a second liquid phase component and which includes the second solid component at a weight ratio in a range of 35 to 50% onto the electrode active material layer in the wet state, wherein a surface tension value of the first liquid phase component is in a range of 90 to 110% of a surface tension value of the second liquid phase component.
    Type: Application
    Filed: May 23, 2017
    Publication date: November 30, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masakazu UMEHARA, Takahiro KUHARA, Shingo KOMURA
  • Publication number: 20170084897
    Abstract: An electrode body comprising a positive electrode mixture layer, a negative electrode mixture layer, and a thermoplastic-resin separator layer interposed therebetween is manufactured. A manufacturing method of the electrode body includes a preprocessing step of preprocessing a portion to be cut in a long-strip shaped integrated structure in which the separator layer as an accumulated layer of resin particles are interposed at least between the positive and negative electrode mixture layers such that the positive electrode mixture layer, the negative electrode mixture layer, and the separator layer are lowered their volume porosities to 10 to 20%, 10 to 20%, and 5% or less, respectively, and a cutting step of cutting the portion of the long-strip shaped integrated structure having been lowered the volume porosity by a cutting blade.
    Type: Application
    Filed: September 20, 2016
    Publication date: March 23, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masakazu UMEHARA, Takahiro KUHARA, Shingo KOMURA
  • Publication number: 20170072512
    Abstract: A manufacturing method and a manufacturing apparatus for a separator layer-coated electrode are provided capable of shortening the time required to cut out a separator layer-coated electrode with a laser beam. In a cutting process, a laser beam is irradiated to a laser irradiation target portion of a strip-shaped separator layer-coated electrode from a front-side separator layer side to cut a strip-shaped separator layer-coated electrode. Prior to the cutting process, a preheating process is conducted to preheat the front-side separator layer in the laser irradiation target portion.
    Type: Application
    Filed: September 9, 2016
    Publication date: March 16, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masakazu UMEHARA, Takahiro KUHARA, Shingo KOMURA
  • Patent number: 8765300
    Abstract: Provided is a method of manufacturing a battery having an electrode module including: a positive plate having a cathode collector portion formed by attaching a lead member to a cathode substrate made of a foamed metal plate; and a cathode collector plate welded to the cathode collector portion. The method includes: a pre-welding positive plate forming process of forming a pre-welding positive plate, which is the positive plate before welding, such that the pre-welding positive plate has a projection projecting from a pre-welding cathode collector portion, which is the cathode collector portion before welding; and a welding process of melting a pre-welding cathode collector plate to weld it to the projection. In the pre-welding positive plate forming process, the projection is formed into such a shape that the condition that S?1.3W is satisfied, where W and S represent the width and the circumferential length of the projection, respectively.
    Type: Grant
    Filed: August 25, 2011
    Date of Patent: July 1, 2014
    Assignees: Toyota Jidosha Kabushiki Kaisha, Primearth EV Energy Co., Ltd.
    Inventors: Hideo Nakamura, Yoshinori Shibata, Toru Sugiyama, Takahiro Kuhara, Yoshinori Nishio, Takeshi Kotani, Satoshi Yoneyama
  • Publication number: 20120052380
    Abstract: Provided is a method of manufacturing a battery having an electrode module including: a positive plate having a cathode collector portion formed by attaching a lead member to a cathode substrate made of a foamed metal plate; and a cathode collector plate welded to the cathode collector portion. The method includes: a pre-welding positive plate forming process of forming a pre-welding positive plate, which is the positive plate before welding, such that the pre-welding positive plate has a projection projecting from a pre-welding cathode collector portion, which is the cathode collector portion before welding; and a welding process of melting a pre-welding cathode collector plate to weld it to the projection. In the pre-welding positive plate forming process, the projection is formed into such a shape that the condition that S?1.3W is satisfied, where W and S represent the width and the circumferential length of the projection, respectively.
    Type: Application
    Filed: August 25, 2011
    Publication date: March 1, 2012
    Inventors: Hideo NAKAMURA, Yoshinori Shibata, Toru Sugiyama, Takahiro Kuhara, Yoshinori Nishio, Takeshi Kotani, Satoshi Yoneyama