Patents by Inventor Takahiro Osuki

Takahiro Osuki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11873542
    Abstract: A high-Ni alloy having excellent weld-hot-cracking resistance includes, in mass %, Cr: 16-30%, Ni: 18-50%, Al: 0.01-1.0%, and Ti: 0.01-1.5%. In a first aspect of the invention, a relationship between number density of TiC precipitates having 1.0 ?m or more of equivalent circle diameter and Mg content in steel satisfies formula (1) below. In a second aspect of the invention, S average concentration in oxide- and sulfide-inclusions is 0.70 mass % or more. In a third aspect of the invention, mass ratios of CaO, MgO, and Al2O3 in inclusions, where O or S is detected, satisfy formula (2), the mass ratios being respectively calculated from average concentrations of Ca, Mg and Al in the inclusions, (1) number density of TiC (number of pieces/mm2)?463?9.5×Mg concentration in steel (mass ppm) and (2) [CaO?0.6×MgO] (mass %)/[CaO+MgO+Al2O3] (mass %)?0.20.
    Type: Grant
    Filed: April 12, 2022
    Date of Patent: January 16, 2024
    Assignees: NIPPON STEEL STAINLESS STEEL CORPORATION, NIPPON STEEL CORPORATION
    Inventors: Yukihiro Nishida, Shinji Tsuge, Takahiro Osuki
  • Patent number: 11866814
    Abstract: An austenitic stainless steel, which consists of by mass percent, C: not more than 0.02%, Si: not more than 1.5%, Mn: not more than 2%, Cr: 17 to 25%, Ni: 9 to 13%, Cu: more than 0.26% not more than 4%, N: 0.06 to 0.35%, sol. Al: 0.008 to 0.03%. One or more elements selected from Nb, Ti, V, TA, Hf, and Zr in controlled amounts can be included with the balance being Fe and impurities. P, S, Sn, As, Zn, Pb and Sb among the impurities are controlled as P: 0.006 to 0.04%, S: 0.0004 to 0.03%, Sn: 0.001 to 0.1%, As: not more than 0.01%, Zn: not more than 0.01%, Pb: not more than 0.01% and Sb: not more than 0.01%. The amounts of S, P, Sn, As, Zn, Pb and Sb and the amounts of Nb, Ta, Zr, Hf, and Ti are further controlled using formulas.
    Type: Grant
    Filed: January 23, 2020
    Date of Patent: January 9, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takahiro Osuki, Kazuhiro Ogawa, Hiroyuki Hirata, Yoshitaka Nishiyama
  • Publication number: 20230349027
    Abstract: A high-Ni alloy having excellent weld-hot-cracking resistance includes, in mass %, Cr: 16-30%, Ni: 18-50%, Al: 0.01-1.0%, and Ti: 0.01-1.5%. In a first aspect of the invention, a relationship between number density of TiC precipitates having 1.0 ?m or more of equivalent circle diameter and Mg content in steel satisfies formula (1) below. In a second aspect of the invention, S average concentration in oxide- and sulfide-inclusions is 0.70 mass % or more. In a third aspect of the invention, mass ratios of CaO, MgO, and Al2O3 in inclusions, where O or S is detected, satisfy formula (2), the mass ratios being respectively calculated from average concentrations of Ca, Mg and Al in the inclusions, (1) number density of TiC (number of pieces/mm2)?463?9.5×Mg concentration in steel (mass ppm) and (2) [CaO?0.6×MgO] (mass %)/[CaO+MgO+Al2O3] (mass %)?0.20.
    Type: Application
    Filed: April 12, 2022
    Publication date: November 2, 2023
    Applicants: NIPPON STEEL Stainless Steel Corporation, NIPPON STEEL CORPORATION
    Inventors: Yukihiro NISHIDA, Shinji TSUGE, Takahiro OSUKI
  • Publication number: 20230220508
    Abstract: A method for producing an austenitic heat resistant steel in which a difference between a content of Nb and an amount of Nb analyzed as extraction residues satisfies [0.170?Nb?NbER?0.480], the method including: a forming step of machining and forming a steel having a predetermined chemical composition into a product shape; a solution heat treatment step of performing, after the forming step, heat treatment under conditions including a heat treatment temperature satisfying [?250Nb+1200?T??100Nb+1290] and a soaking time satisfying [405?0.3T?t?2475?1.5T]; and a cooling step of performing cooling after the solution heat treatment step.
    Type: Application
    Filed: April 21, 2021
    Publication date: July 13, 2023
    Inventors: Hiroyuki HIRATA, Masahiro SETO, Mitsuru YOSHIZAWA, Junichi HIGUCHI, Takahiro OSUKI
  • Publication number: 20230212724
    Abstract: There is provided a duplex stainless steel tube including a chemical composition consisting of, in mass %, C: 0.008 to 0.030%, Si: 0.10 to 0.70%, Mn: 0.80 to 2.60%, P: 0.030% or less, S: 0.0001 to 0.0050%, O: 0.0004 to 0.0150%, Sn: 0.0001% or more to less than 0.0100%, Cu: 0.10 to 2.50%, Ni: more than 2.50 to 5.50% or less, Cr: 21.5 to 25.5%, Mo: 0.10 to 0.50%, N: 0.050 to 0.200%, Al: 0.200% or less, and optional elements, with the balance: Fe and impurities, wherein 4S+8O+Sn is 0.0040 to 0.0900, and 4S+Sn is 0.0180 or less.
    Type: Application
    Filed: June 23, 2021
    Publication date: July 6, 2023
    Inventors: Hiroyuki HIRATA, Shohgo AOTA, Mitsuru YOSHIZAWA, Takahiro OSUKI
  • Publication number: 20230203632
    Abstract: Provided is an austenitic stainless steel weld joint that is excellent in polythionic acid SCC resistance and naphthenic acid corrosion resistance, and is also excellent in creep ductility. An austenitic stainless steel weld joint includes a base material and a weld metal. The weld metal has a chemical composition at its width-center position and at its thickness-center position consisting of, in mass %, C: 0.050% or less, Si: 0.01 to 1.00%, Mn: 0.01 to 3.00%, P: 0.030% or less, S: 0.015% or less, Cr: 15.0 to 25.0%, Ni: 20.0 to 70.0%, Mo: 1.30 to 10.00%, Nb: 0.05 to 3.00%, N: 0.150% or less, and B: 0.0050% or less, with the balance: Fe and impurities.
    Type: Application
    Filed: March 6, 2023
    Publication date: June 29, 2023
    Inventors: Kana JOTOKU, Kenta YAMADA, Hirokazu OKADA, Takahiro OSUKI
  • Publication number: 20230203629
    Abstract: There is provided an austenitic heat resistant steel including a chemical composition that consists of, in mass %, C: 0.04 to 0.12%, Si: 0.01 to 0.30%, Mn: 0.50 to 1.50%, P: 0.001 to 0.040%, S: less than 0.0050%, Cu: 2.2 to 3.8%, Ni: 8.0 to 11.0%, Cr: 17.7 to 19.3%, Mo: 0.01 to 0.55%, Nb: 0.400 to 0.650%, B: 0.0010 to 0.0060%, N: 0.050 to 0.160%, Al: 0.025% or less, and O: 0.020% or less, with the balance: Fe and impurities and that satisfies [0.170?Nb?NbER?0.480].
    Type: Application
    Filed: April 21, 2021
    Publication date: June 29, 2023
    Inventors: Masahiro SETO, Hiroyuki HIRATA, Mitsuru YOSHIZAWA, Junichi HIGUCHI, Takahiro OSUKI
  • Patent number: 11634804
    Abstract: Provided is an austenitic stainless steel weld joint that is excellent in polythionic acid SCC resistance and naphthenic acid corrosion resistance, and is also excellent in creep ductility. An austenitic stainless steel weld joint includes a base material and a weld metal. The weld metal has a chemical composition at its width-center position and at its thickness-center position consisting of, in mass %, C: 0.050% or less, Si: 0.01 to 1.00%, Mn: 0.01 to 3.00%, P: 0.030% or less, S: 0.015% or less, Cr: 15.0 to 25.0%, Ni: 20.0 to 70.0%, Mo: 1.30 to 10.00%, Nb: 0.05 to 3.00%, N: 0.150% or less, and B: 0.0050% or less, with the balance: Fe and impurities.
    Type: Grant
    Filed: February 28, 2019
    Date of Patent: April 25, 2023
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kana Jotoku, Kenta Yamada, Hirokazu Okada, Takahiro Osuki
  • Publication number: 20220411908
    Abstract: An austenitic stainless steel material is provided that has high creep strength even when used at an average operation temperature of more than 600 to 750° C. after welding with higher heat input, and furthermore, has excellent stress relaxation cracking resistance even after use for a long time period at the average operation temperature after welding with higher heat input. The steel material has a chemical composition which consists of, in mass %, C: 0.030% or less, Si: 1.50% or less, Mn: 2.00% or less, P: 0.045% or less, S: 0.0300% or less, Cr: 15.00 to 25.00%, Ni: 8.00 to 20.00%, N: 0.050 to 0.250%, Nb: 0.10 to 1.00%, Mo: 0.05 to 5.00%, and B: 0.0005 to 0.0100%, with the balance being Fe and impurities, and a ratio of the dissolved N amount (mass %) with respect to the content of N (mass %) in the steel material is 0.40 to 0.90.
    Type: Application
    Filed: January 8, 2021
    Publication date: December 29, 2022
    Inventors: Takahiro OSUKI, Shinnosuke KURIHARA, Kana JOTOKU, Yuhei SUZUKI, Shohgo AOTA
  • Publication number: 20220259688
    Abstract: An austenitic stainless steel material is provided that has excellent sensitization resistance properties even after use for a long time period at an average operation temperature of 400 to 700° C. after welding with higher heat input. The steel material of the present disclosure has a chemical composition which contains, in mass %, C: 0.020% or less, Si: 1.50% or less, Mn: 2.00% or less, P: 0.045% or less, S: 0.0300% or less, Cr: 15.00 to 25.00%, Ni: 9.00 to 20.00%, N: 0.05 to 0.15%, Nb: 0.1 to 0.8%, Mo: 0.10 to 4.50%, and W: 0.01 to 1.00%, and satisfies Formula (1). The content of Nb in a residue obtained by an extraction residue method is, in mass %, 0.050 to 0.267%, and the content of Cr in the residue is, in mass %, 0.125% or less. 21.9Mo+5.9W?5.
    Type: Application
    Filed: July 22, 2020
    Publication date: August 18, 2022
    Inventors: Takahiro OSUKI, Yuhei SUZUKI, Shohgo AOTA, Hirokazu OKADA, Masahiro SETO
  • Publication number: 20210292876
    Abstract: There is provided an austenitic heat resistant alloy including a chemical composition that contains, in mass percent: C: 0.04 to 0.18%, Si: 1.5% or less; Mn: 2.0% or less, P: 0.020% or less, S: 0.030% or less, Cu: 0.10% or less, Ni: 20.0 to 30.0%, Cr: 21.0 to 24.0%, Mo: 1.0 to 2.0%, Nb: 0.10 to 0.40%, Ti: 0.20% or less, Al: 0.05% or less, N: 0.10 to 0.35%, and B: 0.0015 to 0.005%, with the balance: Fe and impurities, the austenitic heat resistant alloy satisfying [P+6B?0.040].
    Type: Application
    Filed: October 3, 2017
    Publication date: September 23, 2021
    Inventors: Shinnosuke Kurihara, Hiroyuki Semba, Hirokazu Okada, Junichi Higuchi, Katsuki Tanaka, Takahiro Osuki
  • Patent number: 11041232
    Abstract: An austenitic stainless steel is provided which has a chemical composition that consists, by mass %, of: C: 0.015% or less, Si: 1.00% or less, Mn: 2.00% or less, P: 0.05% or less, S: 0.030% or less, Cr: 16.0% or more and less than 22.0%, Ni: 11.0 to 16.0%, Mo: 2.5 to 5.0%, N: 0.07% or more and less than 0.15%, Nb: 0.20 to 0.50%, Al: 0.005 to 0.040%, Sn: 0 to 0.080%, Zn: 0 to 0.0060%, Pb: 0 to 0.030%, and the balance: Fe and impurities, and that satisfies the formula [MoSS/Mo?0.98] (MoSS: Mo amount dissolved in the steel).
    Type: Grant
    Filed: April 6, 2017
    Date of Patent: June 22, 2021
    Assignee: Nippon Steel Corporation
    Inventors: Masahiro Seto, Masayuki Sagara, Kenta Yamada, Takahiro Osuki
  • Publication number: 20200392611
    Abstract: Provided is an austenitic stainless steel weld joint that is excellent in polythionic acid SCC resistance and naphthenic acid corrosion resistance, and is also excellent in creep ductility. An austenitic stainless steel weld joint includes a base material and a weld metal. The weld metal has a chemical composition at its width-center position and at its thickness-center position consisting of, in mass %, C: 0.050% or less, Si: 0.01 to 1.00%, Mn: 0.01 to 3.00%, P: 0.030% or less, S: 0.015% or less, Cr 15.0 to 25.0%, Ni: 20.0 to 70.0%, Mo: 1.30 to 10.00%, Nb: 0.05 to 3.00%, N: 0.150% or less, and B: 0.0050% or less, with the balance: Fe and impurities.
    Type: Application
    Filed: February 28, 2019
    Publication date: December 17, 2020
    Inventors: Kana JOTOKU, Kenta YAMADA, Hirokazu OKADA, Takahiro OSUKI
  • Publication number: 20200332378
    Abstract: A duplex stainless steel with occurrence of pitting suppressed is provided. A duplex stainless steel according to the present disclosure has a chemical composition consisting of, in mass %, Cr: more than 27.00% to 29.00%, Mo: 2.50 to 3.50%, Ni: 5.00 to 8.00%, W: 4.00 to 6.00%, Cu: 0.01 to less than 0.10%, N: more than 0.400% to 0.600%, C: 0.030% or less, Si: 1.00% or less, Mn 1.00% or less, sol.Al: 0.040% or less, V: 0.50% or less, O: 0.010% or less, P: 0.030% or less, and S: 0.020% or less with the balance being Fe and impurities and satisfying Formula (1), a microstructure consisting of 35 to 65 volume % of ferrite phase with the balance being the austenite phase, and the area fraction of Cu precipitated in the ferrite phase is 0.5% or less. Cr+4.0×Mo+2.0×W+20×N?5×ln(Cu)?65.
    Type: Application
    Filed: November 14, 2018
    Publication date: October 22, 2020
    Inventors: Masayuki SAGARA, Yusaku TOMIO, Takahiro OSUKI, Yusuke UGAWA
  • Patent number: 10662497
    Abstract: A high-strength austenitic stainless steel, which has good hydrogen embrittlement resistance and hydrogen fatigue resistance, has a chemical composition including, in mass %, C: up to 0.10%; Si: up to 1.0%; Mn: not less than 3.0% and less than 7.0 %; Cr: 15 to 30%; Ni: not less than 12.0% and less than 17.0%; Al: up to 0.10%; N: 0.10 to 0.50%; P: up to 0.050%; S: up to 0.050%; at least one of V: 0.01 to 1.0% and Nb: 0.01 to 0.50%; and other elements, the balance being Fe and impurities, wherein the ratio of the minor axis to the major axis of the austenite crystal grains is greater than 0.1, the crystal grain size number of austenite crystal grains is not lower than 8.0, and the tensile strength is not less than 1000 MPa.
    Type: Grant
    Filed: October 22, 2015
    Date of Patent: May 26, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Jun Nakamura, Tomohiko Omura, Hiroyuki Hirata, Kana Jotoku, Takahiro Osuki
  • Publication number: 20200157667
    Abstract: An austenitic stainless steel, which consists of by mass percent, C: not more than 0.02%, Si: not more than 1.5%, Mn: not more than 2%, Cr: 17 to 25%, Ni: 9 to 13%, Cu: more than 0.26% not more than 4%, N: 0.06 to 0.35%, sol. Al: 0.008 to 0.03%. One or more elements selected from Nb, Ti, V, TA, Hf, and Zr in controlled amounts can be included with the balance being Fe and impurities. P, S, Sn, As, Zn, Pb and Sb among the impurities are controlled as P: 0.006 to 0.04%, S: 0.0004 to 0.03%, Sn: 0.001 to 0.1%, As: not more than 0.01%, Zn: not more than 0.01%, Pb: not more than 0.01% and Sb: not more than 0.01%. The amounts of S, P, Sn, As, Zn, Pb and Sb and the amounts of Nb, Ta, Zr, Hf, and Ti are further controlled using formulas.
    Type: Application
    Filed: January 23, 2020
    Publication date: May 21, 2020
    Inventors: Takahiro Osuki, Kazuhiro Ogawa, Hiroyuki Hirata, Yoshitaka Nishiyama
  • Publication number: 20200087759
    Abstract: An austenitic alloy material is provided that includes a base metal having a surface, and a film containing chromium oxide having a thickness of 0.1 to 50 ?m on at least one portion of the surface. A chemical composition at a depth position in the film at which the Cr concentration is highest contains, by atom %, 50% or more of Cr as a proportion occupied among components excluding O, C and N. The chemical composition of the base metal consists of, by mass %, C: 0.001 to 0.6%, Si: 0.01 to 5.0%, Mn: 0.1 to 10.0%, P: 0.08% or less, S: 0.05% or less, Cr: 15.0 to 55.0%, Ni: 30.0 to 80.0%, N: 0.001 to 0.25%, O: 0.02% or less, Mo: 0 to 20.0%, Cu: 0 to 5.0%, Co: 0 to 5.0%, W: 0 to 10.0%, Ta: 0 to 6.0%, Nb: 0 to 5.0%, Ti: 0 to 1.0%, B: 0 to 0.1%, Zr: 0 to 0.1%, Hf: 0 to 0.1%, Al: 0 to 1.0%, Mg: 0 to 0.1%, and Ca: 0 to 0.1%, the balance being Fe and impurities.
    Type: Application
    Filed: June 28, 2017
    Publication date: March 19, 2020
    Applicant: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Yasuhiro Masaki, Kiyoko Takeda, Takahiro Osuki
  • Patent number: 10556298
    Abstract: A welded joint having high strength and good hydrogen embrittlement resistance is provided. A welded joint is a welded joint obtained by welding a base material using a welding material. The base material has a chemical composition of, in mass %: C: 0.005 to 0.1%; Si: up to 1.2%; Mn: 2.5 to 6.5%; Ni: 8 to 15%; Cr: 19 to 25%; Mo: 0.01 to 4.5%; V: 0.01 to 0.5%; Nb: 0.01 to 0.5% Al: less than 0.05%; N: 0.15 to 0.45%; O: up to 0.02%; P: up to 0.05%; and S: up to 0.04%, and a balance being iron and impurities, and which satisfies Equation (1). The welding material has a chemical composition which satisfies Equations (1) and (2). Ni+0.65Cr+0.98Mo+1.05Mn+0.35Si+12.6C?29??(1) 0.31C+0.048Si?0.02Mn?0.056Cr+0.007Ni?0.013Mo??1.
    Type: Grant
    Filed: February 20, 2015
    Date of Patent: February 11, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kana Jotoku, Hiroyuki Hirata, Tomohiko Omura, Jun Nakamura, Takahiro Osuki
  • Publication number: 20190194787
    Abstract: An objective of the present invention is to provide an austenitic stainless steel that is excellent in polythionic acid SCC resistance and also excellent in creep ductility. An austenitic stainless steel according to the present invention includes a chemical composition consisting of, in mass %, C: 0.030% or less, Si: 0.10 to 1.00%, Mn: 0.20 to 2.00%, P: 0.040% or less, S: 0.010% or less, Cr: 16.0 to 25.0%, Ni: 10.0 to 30.0%, Mo: 0.1 to 5.0%, Nb: 0.20 to 1.00%, N: 0.050 to 0.300%, sol.Al: 0.0005 to 0.100%, and B: 0.0010 to 0.0080%, with the balance being Fe and impurities, and satisfying Formula (1): B+0.004?0.9C+0.017Mo2?0??(1) where symbols of elements in Formula (1) are to be substituted by contents of corresponding elements (mass %).
    Type: Application
    Filed: August 30, 2017
    Publication date: June 27, 2019
    Inventors: Hirokazu Okada, Shinnosuke Kurihara, Etsuo Dan, Masahiro Seto, Takahiro Osuki
  • Publication number: 20190177808
    Abstract: An austenitic stainless steel includes base metal and a coating film formed on at least part of a surface of the base metal, a chemical composition of the base metal containing, in mass percent: C: 0.05% or less; Si: 1.0% or less; Mn: 2.0% or less; P: 0.040% or less; S: 0.010% or less; O: 0.020% or less; N: less than 0.050%; Ni: 12.0 to 27.0%; Cr: 15.0% or more to less than 20.0%; Cu: more than 3.5% to 8.0% or less; Mo: more than 2.0% to 5.0% or less; Co: 0.05% or less; Sn: 0.05% or less, V: 0 to 0.5%, Nb: 0 to 1.0%, Ti: 0 to 0.5%, W: 0 to 5.0%, Zr: 0 to 1.0%, Al: 0 to 0.5%, Ca: 0 to 0.01%, B: 0 to 0.01%, REM: 0 to 0.01%, and the balance: Fe and impurities, wherein a chemical composition at a maximum-Cr depth where a concentration of Cr in the coating film reaches a maximum satisfies, in at %, [(Cr+Ni+Cu+Mo)/Fe?1.0].
    Type: Application
    Filed: August 2, 2017
    Publication date: June 13, 2019
    Applicant: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Shinnosuke KURIHARA, Masayuki SAGARA, Takahiro OSUKI