Patents by Inventor Takahiro Osuki

Takahiro Osuki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12188111
    Abstract: An austenitic stainless steel material is provided that has high creep strength even when used at an average operation temperature of more than 600 to 750° C. after welding with higher heat input, and furthermore, has excellent stress relaxation cracking resistance even after use for a long time period at the average operation temperature after welding with higher heat input. The steel material has a chemical composition which consists of, in mass %, C: 0.030% or less, Si: 1.50% or less, Mn: 2.00% or less, P: 0.045% or less, S: 0.0300% or less, Cr: 15.00 to 25.00%, Ni: 8.00 to 20.00%, N: 0.050 to 0.250%, Nb: 0.10 to 1.00%, Mo: 0.05 to 5.00%, and B: 0.0005 to 0.0100%, with the balance being Fe and impurities, and a ratio of the dissolved N amount (mass %) with respect to the content of N (mass %) in the steel material is 0.40 to 0.90.
    Type: Grant
    Filed: January 8, 2021
    Date of Patent: January 7, 2025
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takahiro Osuki, Shinnosuke Kurihara, Kana Jotoku, Yuhei Suzuki, Shohgo Aota
  • Publication number: 20240318289
    Abstract: Provided is a heat-resistant ferritic steel having a chemical composition containing, by mass %, C: 0.07 to 0.14%, Si: 0.15 to 0.35%, Mn: 0.30 to 0.55%, P: 0.0250% or less, S: 0.0030% or less, Ni: 0.15 to 0.35%, Cr: 8.0 to 9.7%, Mo: 0.20 to 0.60%, W: 1.50 to 2.30%, V: 0.16 to 0.25%, Nb: 0.020 to 0.120%, B: 0.0010 to 0.0050%, N: 0.010 to 0.080%, Al: 0.020% or less, and O: 0.020% or less, with the balance Fe and impurities, wherein VER, i.e., the V content (mass %) in precipitates obtained by extracted residue analysis satisfies [?0.2×C+0.060?VER??0.1×C+0.160].
    Type: Application
    Filed: July 14, 2021
    Publication date: September 26, 2024
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Hiroyuki HIRATA, Katsuki TANAKA, Masayuki TAKIGUCHI, Mitsuru YOSHIZAWA, Junichi HIGUCHI, Takahiro OSUKI
  • Patent number: 12054818
    Abstract: There is provided a duplex stainless steel tube including a chemical composition consisting of, in mass %, C: 0.008 to 0.030%, Si: 0.10 to 0.70%, Mn: 0.80 to 2.60%, P: 0.030% or less, S: 0.0001 to 0.0050%, O: 0.0004 to 0.0150%, Sn: 0.0001% or more to less than 0.0100%, Cu: 0.10 to 2.50%, Ni: more than 2.50 to 5.50% or less, Cr: 21.5 to 25.5%, Mo: 0.10 to 0.50%, N: 0.050 to 0.200%, Al: 0.200% or less, and optional elements, with the balance: Fe and impurities, wherein 4S+8O+Sn is 0.0040 to 0.0900, and 4S+Sn is 0.0180 or less.
    Type: Grant
    Filed: June 23, 2021
    Date of Patent: August 6, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Hiroyuki Hirata, Shohgo Aota, Mitsuru Yoshizawa, Takahiro Osuki
  • Patent number: 12054797
    Abstract: An austenitic stainless steel material is provided that has excellent sensitization resistance properties even after use for a long time period at an average operation temperature of 400 to 700° C. after welding with higher heat input. The steel material of the present disclosure has a chemical composition which contains, in mass %, C: 0.020% or less, Si: 1.50% or less, Mn: 2.00% or less, P: 0.045% or less, S: 0.0300% or less, Cr: 15.00 to 25.00%, Ni: 9.00 to 20.00%, N: 0.05 to 0.15%, Nb: 0.1 to 0.8%, Mo: 0.10 to 4.50%, and W: 0.01 to 1.00%, and satisfies Formula (1). The content of Nb in a residue obtained by an extraction residue method is, in mass %, 0.050 to 0.267%, and the content of Cr in the residue is, in mass %, 0.125% or less. 21.9Mo+5.9W?5.0?0??(1).
    Type: Grant
    Filed: July 22, 2020
    Date of Patent: August 6, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takahiro Osuki, Yuhei Suzuki, Shohgo Aota, Hirokazu Okada, Masahiro Seto
  • Publication number: 20240240295
    Abstract: A composite tube is provided that includes a first tube and a second tube. A chemical composition of the first tube includes, in mass %, C: more than 0.060% to 0.400% or less, Si: 0.01 to 1.00%, Mn: 0.01 to 1.20%, P: 0.0350% or less, S: 0.0150% or less, Sn: 0.0005 to 0.0400%, Al: 0.040% or less, N: 0.050% or less, O: 0.030% or less, and the balance: Fe and impurities. A chemical composition of the second tube includes, in mass %, C: 0.003 to 0.100%, Si: 0.01 to 1.50%, Mn: 0.01 to 2.20%, P: 0.0400% or less, S: 0.0100% or less, Sn: 0.0005 to 0.0300%, Ni: 7.0 to 52.0%, Cr: 15.0 to 27.0%, Al: 0.001 to 0.600%, N: 0.001 to 0.150%, O: 0.030% or less, and the balance: Fe and impurities. The composite tube satisfies formulas [Siave+6×Pave+20×Save+2×Snave?1.1000] and [0.0015?4×Save+Snave].
    Type: Application
    Filed: August 6, 2021
    Publication date: July 18, 2024
    Inventors: Hiroyuki HIRATA, Mitsuru YOSHIZAWA, Katsuki TANAKA, Takahiro OSUKI
  • Publication number: 20240175113
    Abstract: A duplex stainless steel welded joint is provided that can suppress undercuts and is excellent in fatigue characteristics. The duplex stainless steel welded joint includes a base metal, and a weld metal consisting of, in mass %, C: 0.001% to 0.030%, Si: 0.05% to 0.70%, Mn: 0.05% to 0.85%, P: 0.030% or less, S: 0.0030% or less, Cr: 21.00% to 28.00%, Ni: 5.00% to 11.00%, Mo: 2.00% to 4.50%, Cu: 0.01 to 4.00%, sol. Al: 0.0010 to 0.0500%, N: 0.080% to 0.400%, and B: 0.0001 to 0.0100%, with the balance being Fe and impurities, and satisfies the content of each element in the base metal and the weld metal, and also satisfies Formula (1) and Formula (2). Si+3Mn?3.00??(1) 0<BH/BW<0.
    Type: Application
    Filed: March 30, 2022
    Publication date: May 30, 2024
    Inventors: Takahiro OSUKI, Shohgo AOTA, Takahiro IZAWA, Shinnosuke KURIHARA
  • Patent number: 11873542
    Abstract: A high-Ni alloy having excellent weld-hot-cracking resistance includes, in mass %, Cr: 16-30%, Ni: 18-50%, Al: 0.01-1.0%, and Ti: 0.01-1.5%. In a first aspect of the invention, a relationship between number density of TiC precipitates having 1.0 ?m or more of equivalent circle diameter and Mg content in steel satisfies formula (1) below. In a second aspect of the invention, S average concentration in oxide- and sulfide-inclusions is 0.70 mass % or more. In a third aspect of the invention, mass ratios of CaO, MgO, and Al2O3 in inclusions, where O or S is detected, satisfy formula (2), the mass ratios being respectively calculated from average concentrations of Ca, Mg and Al in the inclusions, (1) number density of TiC (number of pieces/mm2)?463?9.5×Mg concentration in steel (mass ppm) and (2) [CaO?0.6×MgO] (mass %)/[CaO+MgO+Al2O3] (mass %)?0.20.
    Type: Grant
    Filed: April 12, 2022
    Date of Patent: January 16, 2024
    Assignees: NIPPON STEEL STAINLESS STEEL CORPORATION, NIPPON STEEL CORPORATION
    Inventors: Yukihiro Nishida, Shinji Tsuge, Takahiro Osuki
  • Patent number: 11866814
    Abstract: An austenitic stainless steel, which consists of by mass percent, C: not more than 0.02%, Si: not more than 1.5%, Mn: not more than 2%, Cr: 17 to 25%, Ni: 9 to 13%, Cu: more than 0.26% not more than 4%, N: 0.06 to 0.35%, sol. Al: 0.008 to 0.03%. One or more elements selected from Nb, Ti, V, TA, Hf, and Zr in controlled amounts can be included with the balance being Fe and impurities. P, S, Sn, As, Zn, Pb and Sb among the impurities are controlled as P: 0.006 to 0.04%, S: 0.0004 to 0.03%, Sn: 0.001 to 0.1%, As: not more than 0.01%, Zn: not more than 0.01%, Pb: not more than 0.01% and Sb: not more than 0.01%. The amounts of S, P, Sn, As, Zn, Pb and Sb and the amounts of Nb, Ta, Zr, Hf, and Ti are further controlled using formulas.
    Type: Grant
    Filed: January 23, 2020
    Date of Patent: January 9, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takahiro Osuki, Kazuhiro Ogawa, Hiroyuki Hirata, Yoshitaka Nishiyama
  • Publication number: 20230349027
    Abstract: A high-Ni alloy having excellent weld-hot-cracking resistance includes, in mass %, Cr: 16-30%, Ni: 18-50%, Al: 0.01-1.0%, and Ti: 0.01-1.5%. In a first aspect of the invention, a relationship between number density of TiC precipitates having 1.0 ?m or more of equivalent circle diameter and Mg content in steel satisfies formula (1) below. In a second aspect of the invention, S average concentration in oxide- and sulfide-inclusions is 0.70 mass % or more. In a third aspect of the invention, mass ratios of CaO, MgO, and Al2O3 in inclusions, where O or S is detected, satisfy formula (2), the mass ratios being respectively calculated from average concentrations of Ca, Mg and Al in the inclusions, (1) number density of TiC (number of pieces/mm2)?463?9.5×Mg concentration in steel (mass ppm) and (2) [CaO?0.6×MgO] (mass %)/[CaO+MgO+Al2O3] (mass %)?0.20.
    Type: Application
    Filed: April 12, 2022
    Publication date: November 2, 2023
    Applicants: NIPPON STEEL Stainless Steel Corporation, NIPPON STEEL CORPORATION
    Inventors: Yukihiro NISHIDA, Shinji TSUGE, Takahiro OSUKI
  • Publication number: 20230220508
    Abstract: A method for producing an austenitic heat resistant steel in which a difference between a content of Nb and an amount of Nb analyzed as extraction residues satisfies [0.170?Nb?NbER?0.480], the method including: a forming step of machining and forming a steel having a predetermined chemical composition into a product shape; a solution heat treatment step of performing, after the forming step, heat treatment under conditions including a heat treatment temperature satisfying [?250Nb+1200?T??100Nb+1290] and a soaking time satisfying [405?0.3T?t?2475?1.5T]; and a cooling step of performing cooling after the solution heat treatment step.
    Type: Application
    Filed: April 21, 2021
    Publication date: July 13, 2023
    Inventors: Hiroyuki HIRATA, Masahiro SETO, Mitsuru YOSHIZAWA, Junichi HIGUCHI, Takahiro OSUKI
  • Publication number: 20230212724
    Abstract: There is provided a duplex stainless steel tube including a chemical composition consisting of, in mass %, C: 0.008 to 0.030%, Si: 0.10 to 0.70%, Mn: 0.80 to 2.60%, P: 0.030% or less, S: 0.0001 to 0.0050%, O: 0.0004 to 0.0150%, Sn: 0.0001% or more to less than 0.0100%, Cu: 0.10 to 2.50%, Ni: more than 2.50 to 5.50% or less, Cr: 21.5 to 25.5%, Mo: 0.10 to 0.50%, N: 0.050 to 0.200%, Al: 0.200% or less, and optional elements, with the balance: Fe and impurities, wherein 4S+8O+Sn is 0.0040 to 0.0900, and 4S+Sn is 0.0180 or less.
    Type: Application
    Filed: June 23, 2021
    Publication date: July 6, 2023
    Inventors: Hiroyuki HIRATA, Shohgo AOTA, Mitsuru YOSHIZAWA, Takahiro OSUKI
  • Publication number: 20230203632
    Abstract: Provided is an austenitic stainless steel weld joint that is excellent in polythionic acid SCC resistance and naphthenic acid corrosion resistance, and is also excellent in creep ductility. An austenitic stainless steel weld joint includes a base material and a weld metal. The weld metal has a chemical composition at its width-center position and at its thickness-center position consisting of, in mass %, C: 0.050% or less, Si: 0.01 to 1.00%, Mn: 0.01 to 3.00%, P: 0.030% or less, S: 0.015% or less, Cr: 15.0 to 25.0%, Ni: 20.0 to 70.0%, Mo: 1.30 to 10.00%, Nb: 0.05 to 3.00%, N: 0.150% or less, and B: 0.0050% or less, with the balance: Fe and impurities.
    Type: Application
    Filed: March 6, 2023
    Publication date: June 29, 2023
    Inventors: Kana JOTOKU, Kenta YAMADA, Hirokazu OKADA, Takahiro OSUKI
  • Publication number: 20230203629
    Abstract: There is provided an austenitic heat resistant steel including a chemical composition that consists of, in mass %, C: 0.04 to 0.12%, Si: 0.01 to 0.30%, Mn: 0.50 to 1.50%, P: 0.001 to 0.040%, S: less than 0.0050%, Cu: 2.2 to 3.8%, Ni: 8.0 to 11.0%, Cr: 17.7 to 19.3%, Mo: 0.01 to 0.55%, Nb: 0.400 to 0.650%, B: 0.0010 to 0.0060%, N: 0.050 to 0.160%, Al: 0.025% or less, and O: 0.020% or less, with the balance: Fe and impurities and that satisfies [0.170?Nb?NbER?0.480].
    Type: Application
    Filed: April 21, 2021
    Publication date: June 29, 2023
    Inventors: Masahiro SETO, Hiroyuki HIRATA, Mitsuru YOSHIZAWA, Junichi HIGUCHI, Takahiro OSUKI
  • Patent number: 11634804
    Abstract: Provided is an austenitic stainless steel weld joint that is excellent in polythionic acid SCC resistance and naphthenic acid corrosion resistance, and is also excellent in creep ductility. An austenitic stainless steel weld joint includes a base material and a weld metal. The weld metal has a chemical composition at its width-center position and at its thickness-center position consisting of, in mass %, C: 0.050% or less, Si: 0.01 to 1.00%, Mn: 0.01 to 3.00%, P: 0.030% or less, S: 0.015% or less, Cr: 15.0 to 25.0%, Ni: 20.0 to 70.0%, Mo: 1.30 to 10.00%, Nb: 0.05 to 3.00%, N: 0.150% or less, and B: 0.0050% or less, with the balance: Fe and impurities.
    Type: Grant
    Filed: February 28, 2019
    Date of Patent: April 25, 2023
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kana Jotoku, Kenta Yamada, Hirokazu Okada, Takahiro Osuki
  • Publication number: 20220411908
    Abstract: An austenitic stainless steel material is provided that has high creep strength even when used at an average operation temperature of more than 600 to 750° C. after welding with higher heat input, and furthermore, has excellent stress relaxation cracking resistance even after use for a long time period at the average operation temperature after welding with higher heat input. The steel material has a chemical composition which consists of, in mass %, C: 0.030% or less, Si: 1.50% or less, Mn: 2.00% or less, P: 0.045% or less, S: 0.0300% or less, Cr: 15.00 to 25.00%, Ni: 8.00 to 20.00%, N: 0.050 to 0.250%, Nb: 0.10 to 1.00%, Mo: 0.05 to 5.00%, and B: 0.0005 to 0.0100%, with the balance being Fe and impurities, and a ratio of the dissolved N amount (mass %) with respect to the content of N (mass %) in the steel material is 0.40 to 0.90.
    Type: Application
    Filed: January 8, 2021
    Publication date: December 29, 2022
    Inventors: Takahiro OSUKI, Shinnosuke KURIHARA, Kana JOTOKU, Yuhei SUZUKI, Shohgo AOTA
  • Publication number: 20220259688
    Abstract: An austenitic stainless steel material is provided that has excellent sensitization resistance properties even after use for a long time period at an average operation temperature of 400 to 700° C. after welding with higher heat input. The steel material of the present disclosure has a chemical composition which contains, in mass %, C: 0.020% or less, Si: 1.50% or less, Mn: 2.00% or less, P: 0.045% or less, S: 0.0300% or less, Cr: 15.00 to 25.00%, Ni: 9.00 to 20.00%, N: 0.05 to 0.15%, Nb: 0.1 to 0.8%, Mo: 0.10 to 4.50%, and W: 0.01 to 1.00%, and satisfies Formula (1). The content of Nb in a residue obtained by an extraction residue method is, in mass %, 0.050 to 0.267%, and the content of Cr in the residue is, in mass %, 0.125% or less. 21.9Mo+5.9W?5.
    Type: Application
    Filed: July 22, 2020
    Publication date: August 18, 2022
    Inventors: Takahiro OSUKI, Yuhei SUZUKI, Shohgo AOTA, Hirokazu OKADA, Masahiro SETO
  • Publication number: 20210292876
    Abstract: There is provided an austenitic heat resistant alloy including a chemical composition that contains, in mass percent: C: 0.04 to 0.18%, Si: 1.5% or less; Mn: 2.0% or less, P: 0.020% or less, S: 0.030% or less, Cu: 0.10% or less, Ni: 20.0 to 30.0%, Cr: 21.0 to 24.0%, Mo: 1.0 to 2.0%, Nb: 0.10 to 0.40%, Ti: 0.20% or less, Al: 0.05% or less, N: 0.10 to 0.35%, and B: 0.0015 to 0.005%, with the balance: Fe and impurities, the austenitic heat resistant alloy satisfying [P+6B?0.040].
    Type: Application
    Filed: October 3, 2017
    Publication date: September 23, 2021
    Inventors: Shinnosuke Kurihara, Hiroyuki Semba, Hirokazu Okada, Junichi Higuchi, Katsuki Tanaka, Takahiro Osuki
  • Patent number: 11041232
    Abstract: An austenitic stainless steel is provided which has a chemical composition that consists, by mass %, of: C: 0.015% or less, Si: 1.00% or less, Mn: 2.00% or less, P: 0.05% or less, S: 0.030% or less, Cr: 16.0% or more and less than 22.0%, Ni: 11.0 to 16.0%, Mo: 2.5 to 5.0%, N: 0.07% or more and less than 0.15%, Nb: 0.20 to 0.50%, Al: 0.005 to 0.040%, Sn: 0 to 0.080%, Zn: 0 to 0.0060%, Pb: 0 to 0.030%, and the balance: Fe and impurities, and that satisfies the formula [MoSS/Mo?0.98] (MoSS: Mo amount dissolved in the steel).
    Type: Grant
    Filed: April 6, 2017
    Date of Patent: June 22, 2021
    Assignee: Nippon Steel Corporation
    Inventors: Masahiro Seto, Masayuki Sagara, Kenta Yamada, Takahiro Osuki
  • Publication number: 20200392611
    Abstract: Provided is an austenitic stainless steel weld joint that is excellent in polythionic acid SCC resistance and naphthenic acid corrosion resistance, and is also excellent in creep ductility. An austenitic stainless steel weld joint includes a base material and a weld metal. The weld metal has a chemical composition at its width-center position and at its thickness-center position consisting of, in mass %, C: 0.050% or less, Si: 0.01 to 1.00%, Mn: 0.01 to 3.00%, P: 0.030% or less, S: 0.015% or less, Cr 15.0 to 25.0%, Ni: 20.0 to 70.0%, Mo: 1.30 to 10.00%, Nb: 0.05 to 3.00%, N: 0.150% or less, and B: 0.0050% or less, with the balance: Fe and impurities.
    Type: Application
    Filed: February 28, 2019
    Publication date: December 17, 2020
    Inventors: Kana JOTOKU, Kenta YAMADA, Hirokazu OKADA, Takahiro OSUKI
  • Publication number: 20200332378
    Abstract: A duplex stainless steel with occurrence of pitting suppressed is provided. A duplex stainless steel according to the present disclosure has a chemical composition consisting of, in mass %, Cr: more than 27.00% to 29.00%, Mo: 2.50 to 3.50%, Ni: 5.00 to 8.00%, W: 4.00 to 6.00%, Cu: 0.01 to less than 0.10%, N: more than 0.400% to 0.600%, C: 0.030% or less, Si: 1.00% or less, Mn 1.00% or less, sol.Al: 0.040% or less, V: 0.50% or less, O: 0.010% or less, P: 0.030% or less, and S: 0.020% or less with the balance being Fe and impurities and satisfying Formula (1), a microstructure consisting of 35 to 65 volume % of ferrite phase with the balance being the austenite phase, and the area fraction of Cu precipitated in the ferrite phase is 0.5% or less. Cr+4.0×Mo+2.0×W+20×N?5×ln(Cu)?65.
    Type: Application
    Filed: November 14, 2018
    Publication date: October 22, 2020
    Inventors: Masayuki SAGARA, Yusaku TOMIO, Takahiro OSUKI, Yusuke UGAWA