Patents by Inventor Takahiro Sadamitsu
Takahiro Sadamitsu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11964254Abstract: A catalyst device includes a central axis and a catalyst support. The catalyst support includes a slit that is arranged to be orthogonal to the central axis. The slit is arranged to be symmetrical with respect to an arbitrary plane that includes the central axis.Type: GrantFiled: April 8, 2022Date of Patent: April 23, 2024Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, NGK INSULATORS, LTD.Inventors: Takahiro Sadamitsu, Yoshiyuki Kasai, Yuko Kozaki
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Patent number: 11965448Abstract: A catalyst device includes a catalyst, a heating element, and a case. A direction in which exhaust gas flows through an exhaust passage is defined as a gas discharging direction. The case includes an end portion on an upstream side in the gas discharging direction. The heating element includes an end on an upstream side in the gas discharging direction. The end portion of the case is an insulating portion that insulates electricity and protrudes toward an upstream side of the end of the heating element in the gas discharging direction. The catalyst device further includes an outer tube that is separated from the end portion of the case in a radial direction to cover the end portion. The outer tube is formed by a turbine housing that houses a turbine wheel of the forced-induction device.Type: GrantFiled: June 6, 2023Date of Patent: April 23, 2024Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Toshinori Oki, Tatsuo Iida, Takahiro Sadamitsu
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Patent number: 11946407Abstract: A catalyst device includes a catalyst carrier serving as a heating element that generates heat when energized. The catalyst device includes a guide pipe that guides exhaust into the case. The catalyst device includes a connecting pipe that connects the guide pipe to the case. The case has an end that is an insulative portion and projects further upstream, in the direction in which exhaust flows, from an end surface of the catalyst carrier. A temperature difference inducing structure, which induces a state in which the connecting pipe is relatively lower in temperature than the end of the case, includes a heat shield, encompassing an outer circumferential surface of the connecting pipe and having an opening in part of a portion opposing the outer circumferential surface of the connecting pipe, and a stay fixing the outer circumferential surface of the connecting pipe to an internal combustion engine.Type: GrantFiled: March 31, 2023Date of Patent: April 2, 2024Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Toshinori Oki, Tatsuo Iida, Takahiro Sadamitsu
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Publication number: 20230399969Abstract: A catalyst device includes a catalyst, a heating element, and a case. A direction in which exhaust gas flows through an exhaust passage is defined as a gas discharging direction. The case includes an end portion on an upstream side in the gas discharging direction. The heating element includes an end on an upstream side in the gas discharging direction. The end portion of the case is an insulating portion that insulates electricity and protrudes toward an upstream side of the end of the heating element in the gas discharging direction. The catalyst device further includes an outer tube that is separated from the end portion of the case in a radial direction to cover the end portion. The outer tube is formed by a turbine housing that houses a turbine wheel of the forced-induction device.Type: ApplicationFiled: June 6, 2023Publication date: December 14, 2023Inventors: Toshinori OKI, Tatsuo IIDA, Takahiro SADAMITSU
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Publication number: 20230313722Abstract: A catalyst device includes a catalyst carrier serving as a heating element that generates heat when energized. The catalyst device includes a guide pipe that guides exhaust into the case. The catalyst device includes a connecting pipe that connects the guide pipe to the case. The case has an end that is an insulative portion and projects further upstream, in the direction in which exhaust flows, from an end surface of the catalyst carrier. A temperature difference inducing structure, which induces a state in which the connecting pipe is relatively lower in temperature than the end of the case, includes a heat shield, encompassing an outer circumferential surface of the connecting pipe and having an opening in part of a portion opposing the outer circumferential surface of the connecting pipe, and a stay fixing the outer circumferential surface of the connecting pipe to an internal combustion engine.Type: ApplicationFiled: March 31, 2023Publication date: October 5, 2023Inventors: Toshinori OKI, Tatsuo IIDA, Takahiro SADAMITSU
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Publication number: 20230278022Abstract: A honeycomb structure 20 according to the present invention includes: a ceramic honeycomb structure portion 10 including: an outer peripheral wall 12; a partition wall 13, the partition wall 13 defining a plurality of cells 16; and a pair of electrode layers 14a, 14b each arranged so as to extend in a form of a band on an outer surface of the outer peripheral wall 12, across a central axis of the honeycomb structure portion 10, wherein the honeycomb structure portion 10 is provided in an end portion region(s) extending in a direction from the one end face and/or the other end face to a center in a flow path length direction of the honeycomb structure portion 10, and the honeycomb structure portion 10 comprises at least one low porosity portion 4 having a lower porosity than an average porosity of the whole honeycomb structure portion 10.Type: ApplicationFiled: February 21, 2023Publication date: September 7, 2023Applicants: NGK Insulators, Ltd., Toyota Jidosha Kabushiki KaishaInventors: Taro OSADA, Yukiharu MORITA, Takayuki INOUE, Yuko KOZAKI, Yuto NAITO, Takahiro SADAMITSU
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Patent number: 11732627Abstract: An electrically heated catalytic device is provided. The electrically heated catalytic device includes a cylindrical catalyst carrier. Two electrode units are attached to a side surface of the catalyst carrier. The side surface of the catalyst carrier includes slits each extending in an axial direction of the catalyst carrier. Each slit is filled with a filler that has a lower Young's modulus than the catalyst carrier. An average Young's modulus is a value obtained by averaging the Young's modulus of the filler at different portions of the slit over an entire length of the slit in the axial direction. The slits include a first slit and a second slit. The average Young's modulus of the first slit is a first value. The average Young's modulus of the second slit is a second value that is smaller than the first value.Type: GrantFiled: March 15, 2022Date of Patent: August 22, 2023Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, NGK INSULATORS, LTD.Inventors: Takahiro Sadamitsu, Shingo Iwasaki
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Patent number: 11713703Abstract: A method of manufacturing an electrically heated catalyst device includes preparation of a metal thin plate as a material of a metal electrode layer. The metal thin plate includes wiring portions, a base, a terminal portion, a second base, and a pseudo terminal portion. The method includes supplying current between the terminal portion and the pseudo terminal portion of the metal thin plate after fixing layers are formed; and forming the metal electrode layer by removing a portion of the metal thin plate between a smallest cross-sectional area portion and a distal end of the pseudo terminal portion through melting and cutting of the smallest cross-sectional area portion using the Joule heat generated by the supplied current. The smallest cross-sectional area portion is a part of the metal thin plate that has a smallest area in a cross section perpendicular to the extending direction of the wiring portions.Type: GrantFiled: June 1, 2021Date of Patent: August 1, 2023Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Takahiro Sadamitsu
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Publication number: 20220323938Abstract: A catalyst device includes a central axis and a catalyst support. The catalyst support includes a slit that is arranged to be orthogonal to the central axis. The slit is arranged to be symmetrical with respect to an arbitrary plane that includes the central axis.Type: ApplicationFiled: April 8, 2022Publication date: October 13, 2022Inventors: Takahiro SADAMITSU, Yoshiyuki KASAI, Yuko KOZAKI
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Patent number: 11454152Abstract: An electrically heated catalyst device includes a catalyst support, a low-potential-side electrode, and a high-potential-side electrode. In a case in which a current value between two electrodes, which are the low-potential-side electrode and the high-potential-side electrode, is gradually increased from 0, the current value between the two electrodes is referred to as an electrode fusing current value when, in each of the low-potential-side electrode and the high-potential-side electrode, a temperature of any section of the electrode first reaches a melting point of a material of the electrode. The low-potential-side electrode is configured to have a lower electrode fusing current value than the high-potential-side electrode.Type: GrantFiled: May 19, 2021Date of Patent: September 27, 2022Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Takahiro Sadamitsu
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Publication number: 20220298945Abstract: An electrically heated catalytic device is provided. The electrically heated catalytic device includes a cylindrical catalyst carrier. Two electrode units are attached to a side surface of the catalyst carrier. The side surface of the catalyst carrier includes slits each extending in an axial direction of the catalyst carrier. Each slit is filled with a filler that has a lower Young's modulus than the catalyst carrier. An average Young's modulus is a value obtained by averaging the Young's modulus of the filler at different portions of the slit over an entire length of the slit in the axial direction. The slits include a first slit and a second slit. The average Young's modulus of the first slit is a first value. The average Young's modulus of the second slit is a second value that is smaller than the first value.Type: ApplicationFiled: March 15, 2022Publication date: September 22, 2022Inventors: Takahiro SADAMITSU, Shingo IWASAKI
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Patent number: 11441471Abstract: A controller controls energization of a filter and a fuel addition valve in an exhaust purifying apparatus. The controller executes a filter regeneration process when an electrical resistance value between two electrodes fixed to an outer surface of the filter is less than a predetermined regeneration determination value. The controller executes a soot burning process when the electrical resistance value is greater than or equal to the regeneration determination value and less than a soot burning determination value, which is set in advance to be larger than the regeneration determination value.Type: GrantFiled: May 13, 2021Date of Patent: September 13, 2022Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Takahiro Sadamitsu
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Patent number: 11396835Abstract: An electrically heated catalytic device includes a carrier that supports a catalyst, a surface electrode provided on an outer circumferential surface of the carrier, and metal electrodes arranged side by side on the surface electrode. The surface electrode includes an arrangement region where the metal electrodes are arranged and a non-arrangement region where the metal electrodes are not arranged. The metal electrodes are spaced apart from one another in an axial direction of the carrier in the arrangement region. The non-arrangement region is adjacent to the arrangement region in the axial direction of the carrier. An electrical resistance of the non-arrangement region is higher than an electrical resistance of the arrangement region in the surface electrode.Type: GrantFiled: September 15, 2020Date of Patent: July 26, 2022Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Takahiro Sadamitsu
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Publication number: 20210381418Abstract: A method of manufacturing an electrically heated catalyst device includes preparation of a metal thin plate as a material of a metal electrode layer. The metal thin plate includes wiring portions, a base, a terminal portion, a second base, and a pseudo terminal portion. The method includes supplying current between the terminal portion and the pseudo terminal portion of the metal thin plate after fixing layers are formed; and forming the metal electrode layer by removing a portion of the metal thin plate between a smallest cross-sectional area portion and a distal end of the pseudo terminal portion through melting and cutting of the smallest cross-sectional area portion using the Joule heat generated by the supplied current. The smallest cross-sectional area portion is a part of the metal thin plate that has a smallest area in a cross section perpendicular to the extending direction of the wiring portions.Type: ApplicationFiled: June 1, 2021Publication date: December 9, 2021Inventor: Takahiro SADAMITSU
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Publication number: 20210372311Abstract: An electrically heated catalyst device includes a catalyst support, a low-potential-side electrode, and a high-potential-side electrode. In a case in which a current value between two electrodes, which are the low-potential-side electrode and the high-potential-side electrode, is gradually increased from 0, the current value between the two electrodes is referred to as an electrode fusing current value when, in each of the low-potential-side electrode and the high-potential-side electrode, a temperature of any section of the electrode first reaches a melting point of a material of the electrode. The low-potential-side electrode is configured to have a lower electrode fusing current value than the high-potential-side electrode.Type: ApplicationFiled: May 19, 2021Publication date: December 2, 2021Inventor: Takahiro SADAMITSU
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Publication number: 20210363908Abstract: A controller controls energization of a filter and a fuel addition valve in an exhaust purifying apparatus. The controller executes a filter regeneration process when an electrical resistance value between two electrodes fixed to an outer surface of the filter is less than a predetermined regeneration determination value. The controller executes a soot burning process when the electrical resistance value is greater than or equal to the regeneration determination value and less than a soot burning determination value, which is set in advance to be larger than the regeneration determination value.Type: ApplicationFiled: May 13, 2021Publication date: November 25, 2021Inventor: Takahiro SADAMITSU
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Patent number: 11056949Abstract: Provided a rotating electrical machine including a rotor; a stator; and a fluid control mechanism has a first member and a second member, and is configured to create a flow of a fluid directed from one side toward the other side in an axial direction of the rotating shaft, on an outer periphery of the rotor. The first member has a portion at which the outside diameter increases gradually from the one side toward the other side, and is configured such that a shape of an outer circumferential surface is continuous with the shape of an outer circumferential surface of an end portion, in an axial direction, of the rotor. The second member is configured such that an inside diameter increases gradually from the one side toward the other side at a portion facing the portion of the first member at which the outside diameter increases gradually.Type: GrantFiled: September 12, 2019Date of Patent: July 6, 2021Assignee: Toyota Jidosha Kabushiki KaishaInventor: Takahiro Sadamitsu
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Patent number: 11047295Abstract: The manufacturing method for a turbocharger includes: connecting a shaft-side member to an actuator while the shaft-side member is inserted into a bush; combining the shaft-side member with a valve body-side member; and fixing the shaft-side member to the valve body-side member in a state where a wastegate valve is driven by the actuator so as to close the wastegate valve, and a contact surface of the valve body is pressed against a bearing surface.Type: GrantFiled: August 30, 2018Date of Patent: June 29, 2021Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Takahiro Sadamitsu
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Publication number: 20210108546Abstract: An electrically heated catalytic device includes a carrier that supports a catalyst, a surface electrode provided on an outer circumferential surface of the carrier, and metal electrodes arranged side by side on the surface electrode. The surface electrode includes an arrangement region where the metal electrodes are arranged and a non-arrangement region where the metal electrodes are not arranged. The metal electrodes are spaced apart from one another in an axial direction of the carrier in the arrangement region. The non-arrangement region is adjacent to the arrangement region in the axial direction of the carrier. An electrical resistance of the non-arrangement region is higher than an electrical resistance of the arrangement region in the surface electrode.Type: ApplicationFiled: September 15, 2020Publication date: April 15, 2021Inventor: Takahiro SADAMITSU
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Patent number: 10957926Abstract: A fuel cell system includes a motor driving a compressor that supplies air to a fuel cell, a turbine assisting the compressor, a bypass valve that opens and closes the bypass flow path, and a controller. When a required air flow rate is equal to or higher than a threshold value, the controller closes the bypass valve and controls the motor to cause the air to flow through the fuel cell at a flow rate corresponding to the required air flow rate. When the required air flow rate is lower than the threshold value, the controller opens the bypass valve to cause the air to flow through the bypass flow path and controls the motor to cause the air to flow through the fuel cell at the flow rate corresponding to the required air flow rate.Type: GrantFiled: October 11, 2018Date of Patent: March 23, 2021Assignee: Toyota Jidosha Kabushiki KaishaInventor: Takahiro Sadamitsu