Patents by Inventor Takakazu Yamane

Takakazu Yamane has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20100247744
    Abstract: A method for painting an automobile body, which comprises: a first paint film-forming step K1 of applying a first paint to an outer plate surface 2 of the automobile body having a basecoat film 4 formed thereon, to form thereon a first paint film 5 having a basecoat hiding ability; a second paint film-forming step K2 of, after the formation of the first paint film 5, applying a second paint to the first paint film 5 to form thereon a second paint film 6 which has a basecoat hiding ability lower than that of the first paint film 5 and exhibits an apparent paint-film color only by itself or in cooperation with the first paint film 5; and a third paint film-forming step K3 of, at least after the first paint film-forming step K1, applying a third paint to an inner panel surface 3 of the automobile body having a basecoat film 4 formed thereon, to form thereon a third paint film 7 exhibiting an apparent paint-film color identical or similar to that of the second paint film 6 of the outer panel surface 2, and a syst
    Type: Application
    Filed: March 8, 2010
    Publication date: September 30, 2010
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Kazuhi KOGA, Hiroshi KUBOTA, Takakazu YAMANE
  • Publication number: 20070077437
    Abstract: The invention relates to a method for forming a multilayered coating film having a bright feel specific to a metallic coating film and a fineness of a luster color pigment with controlling the miscibility between each coating film when final coatings comprising an intermediate coating composition, a base coating composition and a clear coating composition are applied in this order by a wet-on-wet method to form coating films. The method for forming a multi-layered coating film comprises a step of applying an intermediate coating composition, a base coating composition and a clear coating composition in this order on a substrate formed with an electrodeposition coating film, and a step of baking and curing the applied three layers simultaneously, wherein the base coating composition contains crosslinking polymer microparticles and a nonaqueous dispersion resin.
    Type: Application
    Filed: September 15, 2006
    Publication date: April 5, 2007
    Inventors: Takuhiro Kakii, Tsuyoshi Nishimura, Shigeyuki Sasaki, Tsutomu Shigenaga, Takakazu Yamane, Teruo Kanda
  • Patent number: 6863929
    Abstract: A method for forming a coated film comprising the steps of sequentially applying an intermediate coating material, a base coating material and a clear coating material on a substrate on which an electrodeposition coated film has been formed; and simultaneously curing the applied three layers by baking, wherein the intermediate coating material comprises: (a) 40 to 56% by weight of an urethane modified polyester resin, the urethane modified polyester resin being obtainable by polyaddition of: a hydroxyl group containing polyester resin which is obtainable by polycondensation of an acid ingredient including not less than 80% by mole of isophthalic acid with a polyhydric alcohol ingredient, with an aliphatic diisocyanate compound; (b) 10 to 30% by weight of a melamine resin; (c) 15 to 30% by weight of a blocked isocyanate compound; (d) 4 to 15% by weight of a nonaqueous dispersion resin having core-shell structure; and (e) 0.4 to 2 parts by weight of a flake-like pigment.
    Type: Grant
    Filed: January 21, 2003
    Date of Patent: March 8, 2005
    Assignees: Nippon Paint Co., Ltd., Mazda Motor Corporation
    Inventors: Masakazu Watanabe, Takuhiro Kakii, Takakazu Yamane, Tsutomu Shigenaga
  • Publication number: 20040228974
    Abstract: An object of the present invention is to provide a method of forming a coated composite film excellent in appearance and anti-chipping property, when an intermediate coating paint and a topcoating paint are coated on a substrate in a wet-on-wet manner. The wet-on-wet coating is performed using an intermediate coating paint containing a urethane-modified polyester resin obtained by a hydroxyl group-containing a polyester resin obtained by polycondensation of a polyhydric alcohol and an acid component containing 80 mol % or more of isophthalic acid, and an aliphatic diisocyanate compound (a); a melamine resin (b); a hexamethylene diisocyanate compound blocked with a compound having an active methylene group (c); a non-aqueous dispersion acryl resin having a core-shell structure (d); and a flake shape pigment (e).
    Type: Application
    Filed: May 7, 2004
    Publication date: November 18, 2004
    Inventors: Takakazu Yamane, Tsutomu Shigenaga, Masakazu Watanabe, Takuhiro Kakii
  • Publication number: 20030158321
    Abstract: A method for forming a coated film comprising the steps of sequentially applying an intermediate coating material, a base coating material and a clear coating material on a substrate on which an electrodeposition coated film has been formed; and simultaneously curing the applied three layers by baking, wherein the intermediate coating material comprises: (a) 40 to 56% by weight of an urethane modified polyester resin, the urethane modified polyester resin being obtainable by polyaddition of: a hydroxyl group containing polyester resin which is obtainable by polycondensation of an acid ingredient including not less than 80% by mole of isophthalic acid with a polyhydric alcohol ingredient, with an aliphatic diisocyanate compound; (b) 10 to 30% by weight of a melamine resin; (c) 15 to 30% by weight of a blocked isocyanate compound; (d) 4 to 15% by weight of a nonaqueous dispersion resin having core-shell structure; and (e) 0.4 to 2 parts by weight of a flake-like pigment.
    Type: Application
    Filed: January 21, 2003
    Publication date: August 21, 2003
    Inventors: Masakazu Watanabe, Takuhiro Kakii, Takakazu Yamane, Tsutomu Shigenaga
  • Patent number: 6562903
    Abstract: A clear coating for top coating of automobiles which comprises a half-esterified acid group-containing acrylic copolymer (I) and a silicate-grafted acrylic copolymer (II) as resin constituents, said half-esterified acid group-containing acrylic copolymer (I) being obtainable by: preparing a copolymer from an acid anhydride group-containing, radical-polymerizable monomer (I-a) and another radical-polymerizable monomer (I-b) and then half-esterifying said acid anhydride group with a low-molecular alcohol compound, said silicate-grafted copolymer (II) being obtainable by grafting a silicate compound (II-B) onto a hydrolyzable silyl-containing copolymer (II-A), the amount of said silicate compound (II-B) grafted being 5 to 50% by mass (on solids basis) relative to the total amount of said resin constituents.
    Type: Grant
    Filed: June 1, 2001
    Date of Patent: May 13, 2003
    Assignees: Nippon Paint Co., Ltd., Mazda Motor Corporation
    Inventors: Teruzo Toui, Hisaki Tanabe, Nobuhisa Sudo, Hiroshi Kubota, Takakazu Yamane
  • Publication number: 20020015795
    Abstract: A clear coating for top coating of automobiles
    Type: Application
    Filed: June 1, 2001
    Publication date: February 7, 2002
    Inventors: Teruzo Toui, Hisaki Tanabe, Nobuhisa Sudo, Hiroshi Kubota, Takakazu Yamane
  • Publication number: 20010033898
    Abstract: A method for treating coating film is provided, whereby a window glass can be securely bonded to a substrate, even when the substrate has been furnished with a hydrophilized coating film. Before bonding a window glass 14 to a clear top-coat coating film 7 which contains a silicate compound as a hydrophilizing agent, with using a window glass adhesive 16 as an organic adhesive, the clear top-coat coating film 7 is coated with a body primer which contains an organic reactive group reactable with an organic resin and which contains an additive 13 formable a covalent bonds CB with the silicate compound in the clear top-coat coating film 7.
    Type: Application
    Filed: February 14, 2001
    Publication date: October 25, 2001
    Inventors: Takakazu Yamane, Hiroshi Kubota
  • Patent number: 5976677
    Abstract: A surface coating applied to a subject surface includes an undercoating, a color base layer, coated over the undercoating layer, which contains a coloring material, and a color clear layer, coated over the color base layer, which contains a coloring dye of a hue within +/-10 from a hue of the coloring material of the base color layer on the 100-division Mansell hue ring.
    Type: Grant
    Filed: December 29, 1997
    Date of Patent: November 2, 1999
    Assignee: Mazda Motor Corporation
    Inventors: Hironori Umeda, Tohru Mashimo, Kazuo Hironaka, Tadamitsu Nakahama, Takakazu Yamane, Makoto Aizawa, Yukifumi Taniguchi
  • Patent number: 5702578
    Abstract: A surface coating applied to a subject surface includes an undercoating, a color base layer, coated over the undercoating layer, which contains a coloring material, and a color clear layer, coated over the color base layer, which contains a coloring dye of a hue within +/-10 from a hue of the coloring material of the base color layer on the 100-division Mansell hue ring.The color clear layer may be applied with a paint spray device while rotating the subject surface around an axis and continuously moving the subject surface along the axis to form a spiral pattern of paint spray relative to and around the subject surface at regular pitches. Preferably, the ratio of each of the regular pitches to a width of the pattern of paint spray is less than 0.3.
    Type: Grant
    Filed: March 19, 1996
    Date of Patent: December 30, 1997
    Assignee: Mazda Motor Corporation
    Inventors: Hironori Umeda, Tohru Mashimo, Kazuo Hironaka, Tadamitsu Nakahama, Takakazu Yamane, Makoto Aizawa, Yukifumi Taniguchi
  • Patent number: 5565244
    Abstract: The coating method contains a spraying step in which a paint is sprayed at least on a coating substrate extending in an upward and downward direction to a film thickness thicker than causing sages of the sprayed paint. The coating substrate on which the paint is sprayed is rotated about the horizontal axis while the sprayed paint is dried until it does not sag any more.The coating apparatus includes a carriage conveying the coating substrate arranged to run along the conveying direction, and the carriage is provided with a supporting base for supporting the coating substrate rotatively about the horizontal axis. One embodiment for rotating the substrate supported by the supporting base is a spring that is disposed on the carriage to rotate the substrate by means of a restoring force produced by the spring. On the passage for conveying the carriage is disposed a force storing mechanism for storing the restoring force in the spring that released the restoring force.
    Type: Grant
    Filed: September 9, 1994
    Date of Patent: October 15, 1996
    Assignee: Mazda Motor Corporation
    Inventors: Masataka Matsui, Toshiaki Aono, Yoshio Tanimoto, Tadamitsu Nakahama, Takakazu Yamane
  • Patent number: 5248521
    Abstract: A method for repairing the surface of a coating involves the step of rubbing a compound having a Vickers hardness of above Hv 2,000 g/mm.sup.2 on the surface of the coating with a buff at a uniform surface pressure ranging from 2 to 20 g/cm.sup.2. This method permits the repair of scratched or scraped coating surfaces to produce coating surfaces of high quality without causing fade on the surfaces.
    Type: Grant
    Filed: September 13, 1990
    Date of Patent: September 28, 1993
    Assignee: Mazda Motor Corporation
    Inventors: Takakazu Yamane, Tadamitsu Nakahama, Yoshio Tanimoto
  • Patent number: 5169683
    Abstract: The coating method contains a spraying step in which a paint is sprayed at least on a coating substrate extending in an upward and downward direction to a film thickness thicker than causing sags of the sprayed paint. The coating substrate on which the paint is sprayed is rotated about the horizontal axis while the sprayed paint is dried until it does not sag any more. The coating apparatus includes a carriage conveying the coating substrate arranged to run along the conveying direction, and the carriage is provided with a supporting base for supporting the coating substrate rotatively about the horizontal axis. One embodiment for rotating the substrate supported by the supporting base is a spring that is disposed on the carriage to rotate the substrate by means of a restoring force produced by the spring. On the passage for conveying the carriage is disposed a force storing mechanism for storing the restoring force in the spring that released the restoring force.
    Type: Grant
    Filed: August 12, 1991
    Date of Patent: December 8, 1992
    Assignee: Mazda Motor Corporation
    Inventors: Masataka Matsui, Toshiaki Aono, Yoshio Tanimoto, Tadamitsu Nakahama, Takakazu Yamane
  • Patent number: 5104682
    Abstract: A highly reflective surface coating on a substrate is formed by a coating method in a coating line. A paint is sprayed on the substrate in a viscosity of 18 seconds or lower when measured by means of Ford Cup #4 at 20.degree. C. in a film thickness thicker than a thickness at which the paint sags, the paint containing a solvent or solvents, having a boiling point as high as 110.degree. C. or lower in an amount of 50% by weight or higher.After completion of the spraying, a coat of the paint is dried by a drying step including sequential setting and baking steps.
    Type: Grant
    Filed: August 7, 1989
    Date of Patent: April 14, 1992
    Assignee: Mazda Motor Corporation
    Inventors: Tadamitsu Nakahama, Yoshio Tanimoto, Takakazu Yamane
  • Patent number: 5100705
    Abstract: In a coating, line a first substrate such as a vehicle body, made of a steel plate, is coated separately from a second substrate made of a different material including a plastic, such as vehicle parts, i.e., bumpers and so on, and the parts are assembled with the vehicle body. The vehicle body and parts are coated separately to form each a highly reflective surface coating. The coating is implemented by a spraying step for spraying the paint on them to form a coat; and a drying step for drying the coat. The paint is sprayed in the spraying step in a film thickness which is thicker than a thickness at which the paint sags on a surface extending at least upwardly and downwardly.
    Type: Grant
    Filed: October 30, 1989
    Date of Patent: March 31, 1992
    Assignee: Mazda Motor Corporation
    Inventors: Takakazu Yamane, Tadamitsu Nakahama, Yoshio Tanimoto, Toshifumi Ogasawara
  • Patent number: 5091215
    Abstract: In the coating method containing a coating step for coating a substrate with a paint and a drying step for drying the paint coated thereon, the paint is sprayed on a side extending in an up-and-downward direction and a side extending a horizontal direction in the coating step in such a manner that it is coated in a given film thickness on the horizontally extending side and in a film thickness on the up-and-downwardly extending side, which is thicker than its sagging limit thickness in which it sags. The coating is effected such that the coating on the up-and-downwardly extending side is finished at the same time as or subsequent to the coating on the horizontally extending side.In the drying step, the substrate is rotation about its horizontal axis extending in a horizontal and longitudinal direction of the substrate during a period of time from before the paint sags to until it is cured to a sagless state.
    Type: Grant
    Filed: May 7, 1991
    Date of Patent: February 25, 1992
    Assignee: Mazda Motor Corporation
    Inventors: Yoshio Tanimoto, Tadamitsu Nakahama, Takakazu Yamane
  • Patent number: 5063085
    Abstract: Disclosed is a coating method involving a coating step step and a drying step, in which the substrate is sprayed with a paint on its surface extending substantially upwardly and downwardly with the paint to form a coat in a thickness thicker than a thickness at which the paint starts sagging in the coating step and the coat formed on the substrate is dried at the drying step by rotating the substrate about its axis extending in a substantially horizontal and longitudinal direction of the substrate for a period of time ranging from the time when the paint coated starts sagging on the surface of the substrate extending substantially upwardly and downwardly to the time when the paint of the coated formed thereon achieves a substantially sagless state, the rotation of the substrate sprayed with the paint thereon being carried out at a speed which is high enough to rotate the substrate from a vertical position to a horizontal position before the paint coated thereon substantially sags due to gravity yet which is l
    Type: Grant
    Filed: August 1, 1990
    Date of Patent: November 5, 1991
    Assignee: Mazda Motor Corporation
    Inventors: Takakazu Yamane, Yoshio Tanimoto, Tadamitsu Nakahama
  • Patent number: 5009931
    Abstract: A highly reflective surface coating is formed by spraying a paint on a substrate as a vehicle body in a thickness thicker than a thickness at which the paint sags and rotating the substrate about its horizontal axis at a speed between a lower limit and an upper limit in order to cause no sagging until the paint sprayed is cured to a sagless state.Before the paint is sprayed in that thickness, an edge portion of the substrate is lowered than other portions thereof, thus preventing a mass of the paint from swelling on a top coat at its edge portion and providing a good appearance on the surface coating.The lowering of the edge portion thereof is effected by lowering the substrate itself without any coat or by spraying the edge portion in a film thickness thinner than the other portion thereof.The coat sprayed with a paint containing a volatilizable solvent may be dried through sequential setting and baking steps, while a powder paint sprayed may be baked without setting.
    Type: Grant
    Filed: August 8, 1989
    Date of Patent: April 23, 1991
    Assignee: Mazda Motor Corporation
    Inventors: Takakazu Yamane, Yoshio Tanimoto, Tadamitsu Nakahama
  • Patent number: 4988537
    Abstract: A coating method contains a coating step for spraying the surface of a coating substrate paint with a paint and a drying step for drying the paint coated thereon. The paint coated on the substate is then caused to flow or sag artificially within the coat in the drying step by application of an action from the outside at least in one of the coating and drying steps, namely, by heating or vibrating the paint coated thereon. During the flowing or sagging of the paint artificially, the substrate is rotated about its axis extending substantially horizontally in a longitudinal direction of the substrate at a speed which is high enough to rotate the substrate before the paint coated thereon substantially sag due to gravity yet which is low enough so as to cause no sagging as a result of centrifugal force.
    Type: Grant
    Filed: March 24, 1989
    Date of Patent: January 29, 1991
    Assignee: Mazda Motor Corporation
    Inventors: Yoshio Tanimoto, Tadamitsu Nakahama, Takakazu Yamane, Shunji Masuda
  • Patent number: 4968530
    Abstract: The coating method includes the intercoating step for spraying the intercoating paint over a substrate after undercoating, the intercoat drying step for drying the intercoat on the substrate, the overcoating step for spraying the overcoating paint over the dried intercoat on the substrate, and the overcoat drying step for drying the overcoat. In the intercoating step, the intercoating paint is sprayed in such an amount as causing sag, that is, in an amount beyond its sagging threshold value. In the intercoat drying step, the substrate is rotated about its horizontal and longitudinal axis to dry the intercoat.
    Type: Grant
    Filed: March 8, 1990
    Date of Patent: November 6, 1990
    Assignee: Mazda Motor Corporation
    Inventors: Takakazu Yamane, Yoshio Tanimoto, Tadamitsu Nakahama, Makoto Aizawa, Tsuneo Kishimoto