Patents by Inventor Takanobu Hotta

Takanobu Hotta has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11753719
    Abstract: A method of controlling flow rate in a gas supply device for supplying a mixed gas containing a raw material gas, which is generated by vaporizing a raw material in a raw material container, and a carrier gas, includes: supplying the mixed gas at a predetermined target flow rate; acquiring a flow rate of the mixed gas when supplying the mixed gas; specifying a stable range of the flow rate of the mixed gas acquired when acquiring the flow rate; calculating a representative value of flow rates of the mixed gas in the stable range specified when specifying the stable range; and correcting the target flow rate based on the representative value calculated when calculating the representative value and the target flow rate.
    Type: Grant
    Filed: March 13, 2019
    Date of Patent: September 12, 2023
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kennan Mo, Kouichi Sekido, Takanobu Hotta, Nagayasu Hiramatsu, Atsushi Matsumoto, Kensaku Narushima
  • Publication number: 20230227969
    Abstract: There is provided a stress reducing method comprising: preparing a film forming apparatus configured to form a tungsten film on a substrate in a chamber by supplying a tungsten raw material gas and a reducing gas into the chamber; and making at least a part of a tungsten film deposited on an in-chamber component into a chlorine-containing tungsten film whose film stress is reduced by adjusting a chlorine concentration, when performing precoating in the chamber and/or when forming the tungsten film on the substrate, using the tungsten raw material gas and the reducing gas.
    Type: Application
    Filed: January 12, 2023
    Publication date: July 20, 2023
    Inventors: Takuya KAWAGUCHI, Takanobu HOTTA, Hideaki YAMASAKI
  • Publication number: 20230227976
    Abstract: There is provided a film forming method for forming a tungsten film, comprising: preparing a substrate; and forming a tungsten film on the substrate. A chlorine-containing tungsten film whose film stress is adjusted by chlorine concentration in the film is formed as at least a part of the tungsten film.
    Type: Application
    Filed: January 12, 2023
    Publication date: July 20, 2023
    Inventors: Takuya KAWAGUCHI, Takanobu HOTTA, Hideaki YAMASAKI
  • Publication number: 20230212738
    Abstract: The formation of a tungsten film is promoted when forming the tungsten film using tungsten chloride on an upper layer side of a titanium silicon nitride film. A titanium silicon nitride film is formed on one surface side of a semiconductor wafer as a substrate, and an intermediate film for promoting the formation of the tungsten film made of the tungsten chloride is formed on the upper layer side of the titanium silicon nitride film by using a gas for forming the intermediate film. The tungsten film is formed on an upper layer side of the intermediate film by using a gas of the tungsten chloride.
    Type: Application
    Filed: April 5, 2021
    Publication date: July 6, 2023
    Inventors: Kensaku NARUSHIMA, Takanobu HOTTA, Takuya KAWAGUCHI
  • Patent number: 11629404
    Abstract: A method of forming a tungsten film in a penetration portion provided in a film formed on a surface of a base so as to expose the surface of the base includes: forming a barrier metal film made of a nitride of a transition metal in the penetration portion such that the barrier metal film formed on the exposed surface of the base is thicker than the barrier metal film formed on a side wall of the penetration portion; and selectively forming the tungsten film on the exposed surface of the base by supplying a tungsten chloride gas and a reducing gas for reducing the tungsten chloride gas to the penetration portion.
    Type: Grant
    Filed: March 14, 2019
    Date of Patent: April 18, 2023
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kensaku Narushima, Nagayasu Hiramatsu, Atsushi Matsumoto, Takanobu Hotta
  • Publication number: 20230062123
    Abstract: An apparatus for forming a film on a substrate includes: a processing container in which a reaction gas is supplied to a surface of the substrate; a stage installed in the processing container, configured to place the substrate and including a heater; a lifting shaft connected to an external lifting mechanism via a through port formed in the processing container; a casing installed between the processing container and the lifting mechanism and covering the lifting shaft; a lid member disposed to surround the lifting shaft with a gap interposed between the lifting shaft and the lid member, and installed in the processing container; a purge gas supplier configured to supply a purge gas into the casing; and a guide member disposed at a position facing the gap that opens toward an interior of the processing container and including a guide surface configured to guide the purge gas.
    Type: Application
    Filed: August 26, 2022
    Publication date: March 2, 2023
    Inventors: Toshio TAKAGI, Takuya KAWAGUCHI, Takanobu HOTTA, Hideaki YAMASAKI, Takaya YAMAUCHI
  • Publication number: 20220396875
    Abstract: A showerhead includes a shower plate, a base member in which a gas flow passage is provided, the base member fixing the shower plate, a plurality of gas supply members disposed in a gas diffusion space and connected to the gas flow passage, the gas diffusion space being formed between the shower plate and the base member, and a flow adjusting plate disposed in the gas diffusion space, the flow adjusting plate being disposed on an outer periphery on an outer side from the plurality of gas supply members.
    Type: Application
    Filed: June 2, 2022
    Publication date: December 15, 2022
    Inventors: Takanobu HOTTA, Takuya KAWAGUCHI, Hideaki YAMASAKI, Toshio TAKAGI, Takashi KAKEGAWA
  • Publication number: 20220396876
    Abstract: A showerhead includes a shower plate and a base member including a gas flow path, the base member fixing the shower plate. The showerhead includes gas supply members disposed at a gas diffusion space, the gas diffusion space being provided between the shower plate and the base member, the gas supply members being connected to the gas flow path, each of the gas supply members including outlets via which gas is radially discharged, and the gas supply members being arranged such that the gas discharged via the outlets of the gas supply members generates a rotational flow.
    Type: Application
    Filed: June 2, 2022
    Publication date: December 15, 2022
    Inventors: Takuya KAWAGUCHI, Takanobu HOTTA, Kensaku NARUSHIMA, Hideaki YAMASAKI, Takashi KAKEGAWA, Toshio TAKAGI, Takaya YAMAUCHI
  • Publication number: 20220356581
    Abstract: A gas supply device that supplies a processing gas to a processing container storing a substrate and performs a process includes: a raw material container configured to accommodate a liquid raw material or a solid raw material; a carrier gas supply configured to supply a carrier gas into the raw material container; a gas supply path configured to supply the processing gas, which includes the raw material that has been vaporized and the carrier gas, from the raw material container to the processing container; a flow meter provided in the gas supply path and configured to measure a flow rate of the processing gas; and a constricted flow path provided on a downstream side of the flow meter in the gas supply path and configured to increase an average pressure value between the constricted flow path and the flow meter in the gas supply path.
    Type: Application
    Filed: September 16, 2020
    Publication date: November 10, 2022
    Inventors: Kensaku NARUSHIMA, Takanobu HOTTA, Atsushi MATSUMOTO, Takuya KAWAGUCHI, Tomohisa KIMOTO
  • Patent number: 10910225
    Abstract: There is provided a method of forming a tungsten nitride film on a substrate to be processed, including: forming a tungsten film by repeating a cycle of alternately supplying a tungsten chloride gas and a hydrogen-containing gas with a supply of a purge gas interposed between the supply of the tungsten chloride gas and the supply of the hydrogen-containing gas; and nitriding the tungsten film by supplying a nitrogen-containing gas.
    Type: Grant
    Filed: November 27, 2018
    Date of Patent: February 2, 2021
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kensaku Narushima, Atsushi Matsumoto, Nagayasu Hiramatsu, Takanobu Hotta
  • Publication number: 20210010130
    Abstract: There is provided a substrate processing method in a substrate processing apparatus including a gas supplier that vaporizes a raw material in a raw material container and supplies a raw material gas together with a carrier gas, including: calibrating a relational expression between a flow rate of the carrier gas and a flow rate of the raw material gas; and processing a substrate in a processing container by controlling the flow rate of the carrier gas based on the relational expression and supplying the raw material gas into the processing container, wherein, in the calibrating the relational expression, the relational expression is derived by allowing the carrier gas to continuously flow.
    Type: Application
    Filed: June 29, 2020
    Publication date: January 14, 2021
    Inventors: Kensaku NARUSHIMA, Takanobu HOTTA, Atsushi MATSUMOTO, Takuya KAWAGUCHI, Kouichi SEKIDO
  • Patent number: 10872814
    Abstract: There is provided a film forming method including: an etching step of etching a portion of a base film to reduce a film thickness of the base film by intermittently supplying a tungsten chloride gas into a processing container while performing a purging step in the course of the intermittent supply of the tungsten chloride gas, wherein the processing container accommodates a substrate, and the base film is formed on a surface of the substrate; and a film forming step of forming a tungsten film on the base film by alternately supplying the tungsten chloride gas and a reducing gas for reducing the tungsten chloride gas into the processing container while performing the purging step in the course of the alternate supply of the tungsten chloride gas and the reducing gas, wherein the film forming step occurs after the etching step.
    Type: Grant
    Filed: September 18, 2019
    Date of Patent: December 22, 2020
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kensaku Narushima, Takanobu Hotta, Atsushi Matsumoto
  • Publication number: 20200258747
    Abstract: There is provided a method of processing a substrate, the method including: providing the substrate on which a natural oxide film is formed; performing a pre-processing on the substrate such that the natural oxide film formed on the substrate is removed; and directly forming a tungsten film on the substrate by heating a stage on which the substrate is mounted to a predetermined temperature and supplying a tungsten chloride gas and a reduction gas to the substrate which has been subjected to the pre-processing.
    Type: Application
    Filed: February 6, 2020
    Publication date: August 13, 2020
    Inventors: Kensaku NARUSHIMA, Nagayasu HIRAMATSU, Takanobu HOTTA, Atsushi MATSUMOTO, Masato ARAKI, Hideaki YAMASAKI
  • Publication number: 20200098624
    Abstract: There is provided a film forming method including: an etching step of etching a portion of a base film to reduce a film thickness of the base film by intermittently supplying a tungsten chloride gas into a processing container while performing a purging step in the course of the intermittent supply of the tungsten chloride gas, wherein the processing container accommodates a substrate, and the base film is formed on a surface of the substrate; and a film forming step of forming a tungsten film on the base film by alternately supplying the tungsten chloride gas and a reducing gas for reducing the tungsten chloride gas into the processing container while performing the purging step in the course of the alternate supply of the tungsten chloride gas and the reducing gas, wherein the film forming step occurs after the etching step.
    Type: Application
    Filed: September 18, 2019
    Publication date: March 26, 2020
    Inventors: Kensaku NARUSHIMA, Takanobu HOTTA, Atsushi MATSUMOTO
  • Publication number: 20190292656
    Abstract: A method of forming a tungsten film in a penetration portion provided in a film formed on a surface of a base so as to expose the surface of the base includes: forming a barrier metal film made of a nitride of a transition metal in the penetration portion such that the barrier metal film formed on the exposed surface of the base is thicker than the barrier metal film formed on a side wall of the penetration portion; and selectively forming the tungsten film on the exposed surface of the base by supplying a tungsten chloride gas and a reducing gas for reducing the tungsten chloride gas to the penetration portion.
    Type: Application
    Filed: March 14, 2019
    Publication date: September 26, 2019
    Inventors: Kensaku NARUSHIMA, Nagayasu HIRAMATSU, Atsushi MATSUMOTO, Takanobu HOTTA
  • Publication number: 20190284698
    Abstract: A method of controlling flow rate in a gas supply device for supplying a mixed gas containing a raw material gas, which is generated by vaporizing a raw material in a raw material container, and a carrier gas, includes: supplying the mixed gas at a predetermined target flow rate; acquiring a flow rate of the mixed gas when supplying the mixed gas; specifying a stable range of the flow rate of the mixed gas acquired when acquiring the flow rate; calculating a representative value of flow rates of the mixed gas in the stable range specified when specifying the stable range; and correcting the target flow rate based on the representative value calculated when calculating the representative value and the target flow rate.
    Type: Application
    Filed: March 13, 2019
    Publication date: September 19, 2019
    Inventors: Kennan MO, Kouichi SEKIDO, Takanobu HOTTA, Nagayasu HIRAMATSU, Atsushi MATSUMOTO, Kensaku NARUSHIMA
  • Patent number: 10400330
    Abstract: There is provided a tungsten film forming method for forming a tungsten film on a target substrate disposed inside a chamber kept under a depressurized atmosphere and having a base film formed on a surface thereof, using a tungsten chloride gas as a tungsten raw material gas and a reducing gas for reducing the tungsten chloride gas, which includes: performing an SiH4 gas treatment with respect to the target substrate having the base film formed thereon by supplying an SiH4 gas into the chamber; and subsequently, forming the tungsten film by sequentially supplying the tungsten chloride gas and the reducing gas into the chamber while purging an interior of the chamber in the course of sequentially supplying the tungsten chloride gas and the reducing gas.
    Type: Grant
    Filed: March 30, 2017
    Date of Patent: September 3, 2019
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kenji Suzuki, Takanobu Hotta, Tomohisa Maruyama, Masayuki Nasu, Junya Miyahara, Koji Maekawa
  • Publication number: 20190164768
    Abstract: There is provided a method of forming a tungsten nitride film on a substrate to be processed, including: forming a tungsten film by repeating a cycle of alternately supplying a tungsten chloride gas and a hydrogen-containing gas with a supply of a purge gas interposed between the supply of the tungsten chloride gas and the supply of the hydrogen-containing gas; and nitriding the tungsten film by supplying a nitrogen-containing gas.
    Type: Application
    Filed: November 27, 2018
    Publication date: May 30, 2019
    Inventors: Kensaku NARUSHIMA, Atsushi MATSUMOTO, Nagayasu HIRAMATSU, Takanobu HOTTA
  • Patent number: 10131986
    Abstract: There is provided a method for forming a metal film on a target substrate having a complex-shaped portion and a flat portion, the target substrate being loaded into a chamber which is maintained under a depressurized atmosphere, by sequentially supplying a metal chloride gas as a raw material gas and a reduction gas for reducing a metal chloride into the chamber while purging the chamber in the course of sequentially supplying the metal chloride gas and the reduction gas, the method including: forming a first metal film by supplying the metal chloride gas at a relatively low flow rate; and forming a second metal film by supply the metal chloride gas at a relatively high flow rate.
    Type: Grant
    Filed: May 23, 2016
    Date of Patent: November 20, 2018
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kenji Suzuki, Takanobu Hotta, Koji Maekawa, Yasushi Aiba
  • Patent number: 10026616
    Abstract: There is provided a method of reducing stress in a metal film that is highly stressed, the method including: processing the metal film by supplying a metal chloride gas containing a metal of the metal film and a reduction gas for reducing the metal chloride gas onto the metal film; and forming a process film on the metal film to reduce stress in the metal film.
    Type: Grant
    Filed: May 26, 2016
    Date of Patent: July 17, 2018
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kenji Suzuki, Takanobu Hotta, Koji Maekawa, Yasushi Aiba