Abstract: Disclosed herein is a scrap melting process for the production of molten iron from scrap (as the source of iron) and of high-calorie exhaust gas (as a valuable fuel gas) from pulverized coal (as the principal source of heat and a partial source of high-calorie exhaust gas) and waste plastics (as the principal source of high-calorie exhaust gas and a partial source of heat). The process comprises charging a shaft furnace (equipped with a burner at the tuyere) with scrap (as the iron source) and coke and optional waste plastics from the furnace top and injecting pulverized coal (or pulverized coal plus waste plastics) and oxygen through the burner under specific conditions, so as to mix together pulverized coal (or pulverized coal plus waste plastics) and oxygen, thereby achieving rapid combustion of pulverized coal etc.

Abstract: Provided herein is a scrap melting method capable of both producing a molten iron by efficiently melting scrap and producing a large amount of high calorie exhaust gas having a high utility value as a fuel gas and at the same time capable of performing such operation at a low production cost.