Patents by Inventor Takao Yazaki

Takao Yazaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20130192787
    Abstract: A paper making shoe press belt includes a reinforcing fiber substrate and a polyurethane laminate. The reinforcing fiber substrate is embedded in at least one layer of the polyurethane laminate. At least one layer of the polyurethane laminate includes a polyurethane obtained by heat-curing a urethane prepolymer together with a mixed curing agent. The urethane prepolymer includes a terminal isocyanate group and is obtained by reacting a diisocyanate compound and a long-chain polyol. The diisocyanate compound includes at least one of toluene-diisocyanate, diphenylmethane-diisocyanate, and paraphenylene-diisocyanate. The mixed curing agent includes 70-99.5 mol % of dimethylthiotoluenediamine and 0.5-30 mol % of a curing agent. The curing agent includes at least one of 4,4?-methylenebis(2,6-diethyl-3-chloroaniline), 4,4?-methylenedianiline, and 1,4-butanediol. An equivalent ratio of active hydrogen groups of the mixed curing agent to isocyanate groups of the urethane prepolymer is from 1.02 to 1.15.
    Type: Application
    Filed: July 5, 2012
    Publication date: August 1, 2013
    Applicant: ICHIKAWA CO., LTD.
    Inventors: Takao YAZAKI, Shintaro YAMAZAKI, Yuya TAKAMORI
  • Publication number: 20130192788
    Abstract: A paper making shoe press belt includes a reinforcing fiber substrate and a polyurethane laminate. The reinforcing fiber substrate is embedded in at least one layer of the polyurethane laminate. At least one layer of the polyurethane laminate includes a polyurethane obtained by heat-curing a urethane prepolymer together with a mixed curing agent. The urethane prepolymer includes a terminal isocyanate group and is obtained by reacting a diisocyanate compound and a long-chain polyol. The diisocyanate compound includes at least one of toluene-diisocyanate, diphenylmethane-diisocyanate, and paraphenylene-diisocyanate. The mixed curing agent includes 70-99.5 mol % of dimethylthiotoluenediamine and 0.5-30 mol % of a curing agent. The curing agent includes at least one of diethyltoluenediamine and hydroquinone bis (?-hydroxyethyl) ether. An equivalent ratio of active hydrogen groups of the mixed curing agent to isocyanate groups of the urethane prepolymer is from 1.02 to 1.15.
    Type: Application
    Filed: July 5, 2012
    Publication date: August 1, 2013
    Applicant: ICHIKAWA CO., LTD.
    Inventors: Takao Yazaki, Shintaro Yamazaki, Yuya Takamori
  • Patent number: 8303775
    Abstract: A papermaking felt which can be easily engaged in a papermaking machine, wherein the work time for engaging the felt is short, the initial warming-up period until reaching the highest papermaking speed is short, and the felt life is long, which is achieved by integrating and attaching by dispersion in the batt layer of the felt a polymeric elastomer having high deformability when pressure is applied and good recoverability after pressure is applied, which polymeric elastomer is attached in an amount of 0.5 to 20 wt. % of the felt, and which polymeric elastomer has a property that when in the form of a film and when measured at a room temperature of 20° C. and a relative humidity of 65%, the 100% modulus value of the film is 1 to 100 kg/cm2, the residual strain after 100% elongation is 30% or less.
    Type: Grant
    Filed: June 25, 2010
    Date of Patent: November 6, 2012
    Assignee: Ichikawa Co., Ltd.
    Inventors: Takao Yazaki, Takashi Ouchi, Hiroyuki Oda, Hirofumi Murakami, Yuya Takamori
  • Patent number: 8192583
    Abstract: A process belt for papermaking with a long operational life including an integrated structure of a reinforcing fibrous base material and a polyurethane layer is disclosed. The reinforcing fibrous base material is embedded in the polyurethane and the outer peripheral surface and the inner peripheral surface are made of the polyurethane. Nanoparticles including, as a main component, a silicon oxide component, the surface of which is treated with an organic silane coupling agent, are homogeneously dispersed in one part or all of the polyurethane.
    Type: Grant
    Filed: February 18, 2011
    Date of Patent: June 5, 2012
    Assignee: Ichikawa Co., Ltd.
    Inventors: Takao Yazaki, Atsushi Ishino, Kenji Inoue, Ai Tamura
  • Patent number: 8092654
    Abstract: A process belt for papermaking with a long operational life comprises an integrated structure of a reinforcing fibrous base material 6 and a polyurethane layer, the reinforcing fibrous base material being embedded in the polyurethane, wherein an inorganic filler selected from calcined kaolin clay, fused silica and zeolite is homogeneously dispersed in the polyurethane.
    Type: Grant
    Filed: November 26, 2010
    Date of Patent: January 10, 2012
    Assignee: Ichikawa Co., Ltd.
    Inventors: Takao Yazaki, Atsushi Ishino, Kenji Inoue, Ai Tamura
  • Publication number: 20110253328
    Abstract: The object of the invention is to provide a papermaking felt which can be easily engaged in a papermaking machine, wherein the work time for engaging the felt is short, the initial warming-up period until reaching the highest papermaking speed is short, and the felt life is long. This object is achieved by integrating and attaching by dispersion in the batt layer of the felt a polymeric elastomer having high deformability when pressure is applied and good recoverability after pressure is applied. When said polymeric elastomer is in the form of a film and when measured at a room temperature of 20° C. and a relative humidity of 65%, the 100% modulus value of the film is 1 to 100 kg/cm2, the residual strain after 100% elongation is 30% or less, and the attached amount of polymeric elastomers is 0.5 to 20 wt. % of the papermaking press felt weight. Examples of materials include polyurethane elastomers, polyethylene elastomers, styrene-butadiene rubber, silicone rubber, or the like.
    Type: Application
    Filed: June 25, 2010
    Publication date: October 20, 2011
    Applicant: Ichikawa Co., Ltd.
    Inventors: Takao YAZAKI, Takashi OUCHI, Hiroyuki ODA, Hirofumi MURAKAMI, Yuya TAKAMORI
  • Patent number: 8025771
    Abstract: Papermaking felts include a base material and a batt layer provided on one or both sides of the base material. The batt layer includes a water-absorbing resin, and the water-absorbing resin has a coefficient of water absorption of from 1.05 and 10.
    Type: Grant
    Filed: September 17, 2010
    Date of Patent: September 27, 2011
    Assignee: Ichikawa Co., Ltd.
    Inventors: Takashi Ouchi, Hiroyuki Oda, Hirofumi Murakami, Takao Yazaki, Yoshiaki Ito, Yuya Takamori
  • Publication number: 20110203758
    Abstract: A process belt for papermaking with a long operational life comprises an integrated structure of a reinforcing fibrous base material 6 and a polyurethane layer. The reinforcing fibrous base material is embedded in the polyurethane and the outer peripheral surface 21 and the inner peripheral surface 22 are made of the polyurethane. Nanoparticles comprising, as main component, a silicon oxide component, the surface of which is treated with an organic silane coupling agent, are homogeneously dispersed in one part or all of the polyurethane.
    Type: Application
    Filed: February 18, 2011
    Publication date: August 25, 2011
    Applicant: ICHIKAWA CO., LTD.
    Inventors: Takao Yazaki, Atsushi Ishino, Kenji Inoue, Ai Tamura
  • Patent number: 7955475
    Abstract: A papermaking shoe press belt is formed of a reinforcing fiber base material and a polyurethane layer integrated with each other. The reinforcing fiber base material is embedded in the polyurethane layer. The papermaking shoe press belt includes, as the polyurethane layer, a polyurethane layer obtainable by curing a composition composed in combination of a urethane prepolymer and one or more curing agent. The urethane prepolymer is obtainable by reacting a p-phenylene diisocyanate compound with a long-chain polyol.
    Type: Grant
    Filed: March 5, 2010
    Date of Patent: June 7, 2011
    Assignee: Ichikawa Co., Ltd.
    Inventors: Takao Yazaki, Shintaro Yamazaki, Yuya Takamori
  • Publication number: 20110127000
    Abstract: A process belt for papermaking with a long operational life comprises an integrated structure of a reinforcing fibrous base material 6 and a polyurethane layer, the reinforcing fibrous base material being embedded in the polyurethane, wherein an inorganic filler selected from calcined kaolin clay, fused silica and zeolite is homogeneously dispersed in the polyurethane.
    Type: Application
    Filed: November 26, 2010
    Publication date: June 2, 2011
    Applicant: ICHIKAWA CO., LTD.
    Inventors: Takao Yazaki, Atsushi Ishino, Kenji Inoue, Ai Tamura
  • Patent number: 7947154
    Abstract: A belt for papermaking shoe press is provided which comprises a reinforcing fibrous base (6) and a polyurethane layer (2) united therewith, the reinforcing fibrous base (6) having been embedded in the polyurethane layer (2). The belt includes a polyurethane layer obtained by curing a mixture comprising: a urethane prepolymer obtained by reacting a polyisocyanate compound selected among p-phenylene-diisocyanate, 4,4?-methylene-bis(phenyl isocyanate), and tolylene-diisocyanate with a polyol compound selected among polypropylene glycol, polytetramethylene glycol, and a polycarbonate diol; a hardener selected among an aliphatic diol compound, hydroquinone-bis-?-hydroxyethyl ether, and organic polyamine compound; and an aliphatic triol compound. Due to this layer, the shoe press belt for papermaking is excellent in wearing resistance and flexing fatigue resistance.
    Type: Grant
    Filed: February 4, 2009
    Date of Patent: May 24, 2011
    Assignee: Ichikawa Co., Ltd.
    Inventors: Takao Yazaki, Nobuharu Suzuki, Shintaro Yamazaki, Atsushi Ishino, Yuya Takamori, Ryo Umehara, Ai Tamura
  • Patent number: 7943013
    Abstract: Disclosed is a shoe press belt (10) which comprises a reinforcing fibrous base material (6) embedded in a polyurethane layer, and has an outer circumference layer (2a, 21) and an inner circumference layer (2b, 22) each formed with a polyurethane. The polyurethane layer comprises a polyurethane which is produced by curing a composition comprising a mixture of an urethane prepolymer (A) and a curing agent (B). The urethane prepolymer (A) is produced by reacting an isocyanate compound (a) containing 55 to 100 mol % of a p-phenylene-diisocyanate compound with polytetramethylene glycol (b) and has an isocyanate group at its terminal. The curing agent (B) is selected from the group consisting of 1,4-butanediol, hydroquinone bis-?hydroxylethyl ether, 3,5-diethyltoluenediamine and 3,5-dimethylthiotoluenediamine. The belt (10) has excellent cracking resistance, bending fatigue resistance and wear resistance.
    Type: Grant
    Filed: June 20, 2008
    Date of Patent: May 17, 2011
    Assignee: Ichikawa Co., Ltd.
    Inventors: Takao Yazaki, Nobuharu Suzuki, Shintaro Yamazaki, Atsushi Ishino
  • Publication number: 20110108224
    Abstract: The object of the invention is to provide a papermaking felt which can be easily engaged in a papermaking machine, wherein the work time for engaging the felt is short, the initial warming-up period until reaching the highest papermaking speed is short, and the felt life is long. This object is achieved by integrating and attaching by dispersion in the batt layer of the felt a polymeric elastomer having high deformability when pressure is applied and good recoverability after pressure is applied. When said polymeric elastomer is in the form of a film and when measured at a room temperature of 20° C. and a relative humidity of 65%, the 100% modulus value of the film is 1 to 100 kg/cm2, the residual strain after 100% elongation is 30% or less, and the attached amount of polymeric elastomers is 0.5 to 20 wt. % of the papermaking press felt weight. Examples of materials include polyurethane elastomers, polyethylene elastomers, styrene-butadiene rubber, silicone rubber, or the like.
    Type: Application
    Filed: June 25, 2010
    Publication date: May 12, 2011
    Applicant: ICHIKAWA CO., LTD.
    Inventors: Takao YAZAKI, Takashi OUCHI, Hiroyuki ODA, Hirofumi MURAKAMI, Yuya TAKAMORI
  • Patent number: 7909965
    Abstract: Disclosed is a shoe press belt (10) which comprises a reinforcing fibrous base material (6) embedded in a polyurethane layer, and has an outer circumference layer (2a) and an inner circumference layer (2b) each formed with a polyurethane. The polyurethane layer constituting the outer circumference layer (2a) comprises a polyurethane which is cured by the reaction of an urethane prepolymer (A) with a curing agent mixture (B). The urethane prepolymer (A) is produced by reacting an isocyanate compound selected from p-phenylene-diisocyanate and 4,4?-methylenebis(phenylisocyanate) with a polytetramethylene glycol and has an isocyanate group at its terminal. The curing agent mixture (B) comprises 1,4-butanediol and an aromatic polyamine having an active hydrogen group (H). The shoe press belt has excellent wear resistance, cracking resistance and bending fatigue resistance.
    Type: Grant
    Filed: May 14, 2008
    Date of Patent: March 22, 2011
    Assignee: Ichikawa Co., Ltd.
    Inventors: Takao Yazaki, Nobuharu Suzuki, Shintaro Yamazaki, Atsushi Ishino
  • Publication number: 20110017419
    Abstract: A papermaking shoe press belt is formed of a reinforcing fiber base material and a polyurethane layer integrated with each other. The reinforcing fiber base material is embedded in the polyurethane layer. The papermaking shoe press belt includes, as the polyurethane layer, a polyurethane layer obtainable by curing a composition composed in combination of a urethane prepolymer and one or more curing agent. The urethane prepolymer is obtainable by reacting a p-phenylene diisocyanate compound with a long-chain polyol.
    Type: Application
    Filed: March 5, 2010
    Publication date: January 27, 2011
    Applicant: ICHIKAWA CO., LTD.
    Inventors: Takao Yazaki, Shintaro Yamazaki, Yuya Takamori
  • Publication number: 20110011551
    Abstract: Papermaking felts include a base material and a batt layer provided on one or both sides of the base material. The batt layer includes a water-absorbing resin, and the water-absorbing resin has a coefficient of water absorption of from 1.05 and 10.
    Type: Application
    Filed: September 17, 2010
    Publication date: January 20, 2011
    Applicant: ICHIKAWA CO., LTD.
    Inventors: Takashi Ouchi, Hiroyuki Oda, Hirofumi Murakami, Takao Yazaki, Yoshiaki Ito, Yuya Takamori
  • Publication number: 20100314067
    Abstract: A belt for papermaking shoe press is provided which comprises a reinforcing fibrous base (6) and a polyurethane layer (2) united therewith, the reinforcing fibrous base (6) having been embedded in the polyurethane layer (2). The belt includes a polyurethane layer obtained by curing a mixture comprising: a urethane prepolymer obtained by reacting a polyisocyanate compound selected among p-phenylene-diisocyanate, 4,4?-methylene-bis(phenyl isocyanate), and tolylene-diisocyanate with a polyol compound selected among polypropylene glycol, polytetramethylene glycol, and a polycarbonate diol; a hardener selected among an aliphatic diol compound, hydroquinone-bis-?-hydroxyethyl ether, and organic polyamine compound; and an aliphatic triol compound. Due to this layer, the shoe press belt for papermaking is excellent in wearing resistance and flexing fatigue resistance.
    Type: Application
    Filed: February 4, 2009
    Publication date: December 16, 2010
    Applicant: ICHIKAWA CO., LTD.
    Inventors: Takao Yazaki, Nobuharu Suzuki, Shintaro Yamazaki, Atsushi Ishino, Yuya Takamori, Ryo Umehara, Ai Tamura
  • Publication number: 20100186920
    Abstract: Disclosed is a shoe press belt (10) which comprises a reinforcing fibrous base material (6) embedded in a polyurethane layer, and has an outer circumference layer (2a, 21) and an inner circumference layer (2b, 22) each formed with a polyurethane. The polyurethane layer comprises a polyurethane which is produced by curing a composition comprising a mixture of an urethane prepolymer (A) and a curing agent (B). The urethane prepolymer (A) is produced by reacting an isocyanate compound (a) containing 55 to 100 mol % of a p-phenylene-diisocyanate compound with polytetramethylene glycol (b) and has an isocyanate group at its terminal. The curing agent (B) is selected from the group consisting of 1,4-butanediol, hydroquinone bis-?hydroxylethyl ether, 3,5-diethyltoluenediamine and 3,5-dimethylthiotoluenediamine. The belt (10) has excellent cracking resistance, bending fatigue resistance and wear resistance.
    Type: Application
    Filed: June 20, 2008
    Publication date: July 29, 2010
    Applicant: ICHIKAWA CO., LTD.
    Inventors: Takao Yazaki, Nobuharu Suzuki, Shintaro Yamazaki, Atsushi Ishino
  • Publication number: 20100147480
    Abstract: Disclosed is a shoe press belt (10) which comprises a reinforcing fibrous base material (6) embedded in a polyurethane layer, and has an outer circumference layer (2a) and an inner circumference layer (2b) each formed with a polyurethane. The polyurethane layer constituting the outer circumference layer (2a) comprises a polyurethane which is cured by the reaction of an urethane prepolymer (A) with a curing agent mixture (B). The urethane prepolymer (A) is produced by reacting an isocyanate compound selected from p-phenylene-diisocyanate and 4,4?-methylenebis(phenylisocyanate) with a polytetramethylene glycol and has an isocyanate group at its terminal. The curing agent mixture (B) comprises 1,4-butanediol and an aromatic polyamine having an active hydrogen group (H). The shoe press belt has excellent wear resistance, cracking resistance and bending fatigue resistance.
    Type: Application
    Filed: May 14, 2008
    Publication date: June 17, 2010
    Applicant: ICHIKAWA CO., LTD.
    Inventors: Takao Yazaki, Nobuharu Suzuki, Shintaro Yamazaki, Atsushi Ishino
  • Patent number: 6001455
    Abstract: There is provided a sheet-shaped product of a thermoplastic elastomer provided with an embossed pattern on the surface thereof, comprising as a base material a component (II) comprising a thermoplastic elastomer, said elastomer being obtained by subjecting a composition (I) comprising the following components (A) and (B) to dynamic heat treatment carried out in the presence of an organic peroxide: component (A): from 10 to 75% by weight of an olefin resin containing 50 to 100% by weight of a crystalline propylene polymer resin, and component (B): from 90 to 25% by weight of an olefin copolymer rubber containing 10 to 100% by weight of an olefin-propylene copolymer rubber whose propylene content is from 65 to 90% by weight.
    Type: Grant
    Filed: April 18, 1995
    Date of Patent: December 14, 1999
    Assignees: Mitsubishi Chemical Corporation, Toyota Jidosha Kabushiki Kaisha, Kyowa Leather Cloth Co.,Ltd
    Inventors: Takeyoshi Nishio, Takao Nomura, Yukio Okishio, Ichiro Nishi, Tatsuo Yamamoto, Junji Mayumi, Takao Usami, Takao Yazaki