Patents by Inventor Takashi Chida
Takashi Chida has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11837732Abstract: A porous carbon sheet including at least carbon fibers, having a thickness of 30 to 95 ?m, a gas permeation resistance of 0.5 to 8.8 Pa, and a tensile strength of 5 to 50 N/cm, and a gas diffusion electrode substrate including a porous carbon sheet containing at least carbon fibers, at least one surface thereof having a microporous layer containing at least an electric conductive filler, the gas diffusion electrode substrate being dividable in the thickness direction into a smaller pore part and a larger pore part, the larger pore part having a thickness of 3 to 60 ?m.Type: GrantFiled: December 8, 2016Date of Patent: December 5, 2023Assignee: Toray Industries, Inc.Inventors: Katsuya Sode, Takashi Chida, Toru Sugahara, Michio Wakatabe, Masaru Hashimoto, Tetsuya Sunahara, Yuya Umezaki
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Patent number: 10957916Abstract: A precursor fiber sheet includes short carbon fibers having an average length of 3 to 10 mm, natural pulp having an ash content of 0.15 mass % or less, and a heat-carbonizable resin, and a porous carbon sheet is obtained by carbonizing the precursor fiber sheet. This enhances gas diffusibility and water removal properties of the porous carbon sheet and has high mechanical strength and few appearance defects even when the bulk density of the porous carbon sheet is lowered.Type: GrantFiled: January 19, 2016Date of Patent: March 23, 2021Assignee: Toray Industries, Inc.Inventors: Yasutaka Okano, Takayuki Oda, Takashi Chida
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Patent number: 10854887Abstract: A porous carbon sheet includes a carbon fiber and a binding material, wherein when in a measured surface depth distribution, a ratio of an area of a portion having a depth of 20 ?m or less in a measured area of one surface is a surface layer area ratio X, and a ratio of an area of a portion having a depth of 20 ?m or less in a measured area of another surface is a surface layer area ratio Y, the surface layer area ratio X is larger than the surface layer area ratio Y, and a difference between the surface layer area ratios is 3% or more and 12% or less.Type: GrantFiled: October 7, 2015Date of Patent: December 1, 2020Assignee: Toray Industries, Inc.Inventors: Yasuaki Tanimura, Takashi Chida, Toru Sugahara, Masamichi Utsunomiya, Toshiya Kamae, Katsuya Sode, Takashi Ando
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Patent number: 10593956Abstract: A porous carbon sheet contains carbon fiber and a binder, wherein the carbon sheet is characterized in that in a section from a plane having a 50% filling ratio closest to one surface to a plane having a 50% filling ratio closest to the other surface, when letting layer X be a layer with the largest filling ratio close to the one surface, layer Y be a layer with a filling ratio smaller than layer X close to the other surface, and layer Z be the layer positioned between layer X and layer Y for layers obtained by dividing the carbon sheet equally into three in a direction perpendicular to the surfaces, the filling ratio for the layers becomes smaller in order of layer X, layer Y, and layer Z.Type: GrantFiled: October 7, 2015Date of Patent: March 17, 2020Assignee: Toray Industries, Inc.Inventors: Katsuya Sode, Takashi Chida, Masamichi Utsunomiya, Toru Sugahara, Takashi Ando
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Publication number: 20190044153Abstract: A porous carbon sheet including at least carbon fibers, having a thickness of 30 to 95 ?m, a gas permeation resistance of 0.5 to 8.8 Pa, and a tensile strength of 5 to 50 N/cm, and a gas diffusion electrode substrate including a porous carbon sheet containing at least carbon fibers, at least one surface thereof having a microporous layer containing at least an electric conductive filler, the gas diffusion electrode substrate being dividable in the thickness direction into a smaller pore part and a larger pore part, the larger pore part having a thickness of 3 to 60 ?m.Type: ApplicationFiled: December 8, 2016Publication date: February 7, 2019Applicant: TORAY INDUSTRIES, INC.Inventors: Katsuya Sode, Takashi Chida, Toru Sugahara, Michio Wakatabe, Masaru Hashimoto, Tetsuya Sunahara, Yuya Umezaki
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Publication number: 20170373325Abstract: A precursor fiber sheet includes short carbon fibers having an average length of 3 to 10 mm, natural pulp having an ash content of 0.15 mass % or less, and a heat-carbonizable resin, and a porous carbon sheet is obtained by carbonizing the precursor fiber sheet. This enhances gas diffusibility and water removal properties of the porous carbon sheet and has high mechanical strength and few appearance defects even when the bulk density of the porous carbon sheet is lowered.Type: ApplicationFiled: January 19, 2016Publication date: December 28, 2017Inventors: Yasutaka Okano, Takayuki Oda, Takashi Chida
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Publication number: 20170244108Abstract: A porous carbon sheet contains carbon fiber and a binder, wherein the carbon sheet is characterized in that in a section from a plane having a 50% filling ratio closest to one surface to a plane having a 50% filling ratio closest to the other surface, when letting layer X be a layer with the largest filling ratio close to the one surface, layer Y be a layer with a filling ratio smaller than layer X close to the other surface, and layer Z be the layer positioned between layer X and layer Y for layers obtained by dividing the carbon sheet equally into three in a direction perpendicular to the surfaces, the filling ratio for the layers becomes smaller in order of layer X, layer Y, and layer Z.Type: ApplicationFiled: October 7, 2015Publication date: August 24, 2017Inventors: Katsuya Sode, Takashi Chida, Masamichi Utsunomiya, Toru Sugahara, Takashi Ando
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Publication number: 20170237079Abstract: A porous carbon sheet includes a carbon fiber and a binding material, wherein when in a measured surface depth distribution, a ratio of an area of a portion having a depth of 20 ?m or less in a measured area of one surface is a surface layer area ratio X, and a ratio of an area of a portion having a depth of 20 ?m or less in a measured area of another surface is a surface layer area ratio Y, the surface layer area ratio X is larger than the surface layer area ratio Y, and a difference between the surface layer area ratios is 3% or more and 12% or less.Type: ApplicationFiled: October 7, 2015Publication date: August 17, 2017Inventors: Yasuaki Tanimura, Takashi Chida, Toru Sugahara, Masamichi Utsunomiya, Toshiya Kamae, Katsuya Sode, Takashi Ando
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Patent number: 8641939Abstract: A porous carbon sheet obtained by binding separate carbon short fibers with a carbonization product of a resin, wherein the pore mode diameter of the sheet is 45 to 90 ?m and the mean fiber diameter of the carbon short fibers is 5 to 20 ?m. The sheet can be produced by thermoforming a precursor fiber sheet comprising carbon short fibers of 15 to 30 g/m2 in basis weight and a thermosetting resin of 30 to 80 g/m2 in basis weight by hot plates having a certain clearance and carbonizing the thermosetting resin contained in thermoformed precursor fiber sheet.Type: GrantFiled: February 21, 2012Date of Patent: February 4, 2014Assignee: Toray Industries, Inc.Inventors: Takashi Chida, Mikio Inoue, Kenya Okada
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Publication number: 20120153522Abstract: A porous carbon sheet obtained by binding separate carbon short fibers with a carbonization product of a resin, wherein the pore mode diameter of the sheet is 45 to 90 ?m and the mean fiber diameter of the carbon short fibers is 5 to 20 ?m. The sheet can be produced by thermoforming a precursor fiber sheet comprising carbon short fibers of 15 to 30 g/m2 in basis weight and a thermosetting resin of 30 to 80 g/m2 in basis weight by hot plates having a certain clearance and carbonizing the thermosetting resin contained in thermoformed precursor fiber sheet.Type: ApplicationFiled: February 21, 2012Publication date: June 21, 2012Applicant: TORAY INDUSTRIES, INC.Inventors: Takashi Chida, Mikio Inoue, Kenya Okada
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Patent number: 8142883Abstract: A porous carbon sheet obtained by binding separate carbon short fibers with a carbonization product of a resin, wherein the pore mode diameter of the sheet is 45 to 90 ?m and the mean fiber diameter of the carbon short fibers is 5 to 20 ?m. The sheet can be produced by thermoforming a precursor fiber sheet comprising carbon short fibers of 15 to 30 g/m2 in basis weight and a thermosetting resin of 30 to 80 g/m2 in basis weight by hot plates having a certain clearance and carbonizing the thermosetting resin contained in thermoformed precursor fiber sheet.Type: GrantFiled: August 25, 2006Date of Patent: March 27, 2012Inventors: Takashi Chida, Mikio Inoue, Kenya Okada
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Publication number: 20090258206Abstract: A porous carbon sheet obtained by binding separate carbon short fibers with a carbonization product of a resin, wherein the pore mode diameter of the sheet is 45 to 90 ?m and the mean fiber diameter of the carbon short fibers is 5 to 20 ?m. The sheet can be produced by thermoforming a precursor fiber sheet comprising carbon short fibers of 15 to 30 g/m2 in basis weight and a thermosetting resin of 30 to 80 g/m2 in basis weight by hot plates having a certain clearance and carbonizing the thermosetting resin contained in thermoformed precursor fiber sheet.Type: ApplicationFiled: August 25, 2006Publication date: October 15, 2009Applicant: Toray Industries, Inc.Inventors: Takashi Chida, Mikio Inoue, Kenya Okada
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Patent number: 7410719Abstract: A porous carbon base material includes a sheet containing carbon short fibers dispersed randomly and a carbonized resin, in which the carbon short fibers are bound by the carbonized resin and the volume of pores having a pore diameter of 10 ?m or less is 0.05 to 0.16 cc/g. A method for producing this porous carbon base material includes intermittently transporting a precursor fiber sheet including short carbon fibers dispersed randomly and a resin to a space between heated plates, subjecting the precursor to a heating and pressuring treatment by the heated plates while the transformation stops, carrying out the transportation of the sheet after the treatment, and then carrying out a heat treatment, to thereby carbonize the resin in the sheet.Type: GrantFiled: March 25, 2004Date of Patent: August 12, 2008Assignee: Toray Industries, Inc.Inventors: Takashi Chida, Kenya Okada, Mikio Inoue, Shinya Isoi
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Publication number: 20060180798Abstract: A porous carbon base material includes a sheet containing carbon short fibers dispersed randomly and a carbonized resin, in which the carbon short fibers are bound by the carbonized resin and the volume of pores having a pore diameter of 10 ?m or less is 0.05 to 0.16 cc/g. A method for producing this porous carbon base material includes intermittently transporting a precursor fiber sheet including short carbon fibers dispersed randomly and a resin to a space between heated plates, subjecting the precursor to a heating and pressuring treatment by the heated plates while the transformation stops, carrying out the transportation of the sheet after the treatment, and then carrying out a heat treatment, to thereby carbonize the resin in the sheet.Type: ApplicationFiled: March 25, 2004Publication date: August 17, 2006Inventors: Takashi Chida, Kenya Okada, Mikio Inoue, Shinya Isoi
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Publication number: 20060166075Abstract: A nonwoven fabric comprising flame-retardant acrylic fibers, characterized in that it has a weight per square-meter of 70 to 190 g/m2, a thickness of 0.1 to 0.3 mm, a density of 0.35 to 0.8 g/cm3; and a nonwoven fabric comprising carbon fibers, characterized in that it has a weight per square-meter of 50 to 150 g/m2, a thickness of 0.1 to 0.25 mm, a density of 0.3 to 0.7 g/cm3, a surface roughness Ra of 30 ?m or less, a tensile strength of 0.2 kgf/cm or more, and a maximum fracture radius being defined in the specification of 20 mm or less. Said carbon fiber nonwoven fabric is produced by subjecting the flame-retardant acrylic fiber nonwoven fabric to a carbonization treatment and can be suitably used as a material for forming an electrode of a fuel cell.Type: ApplicationFiled: September 25, 2003Publication date: July 27, 2006Applicant: Toray Industries , Inc., a corporation of Japan,Inventors: Mikio Inoue, Takashi Chida, Kenya Okada, Shinya Isoi
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Publication number: 20040241078Abstract: A fuel cell-use carbon fiber woven fabric, especially a carbon fiber woven fabric preferably used for the electrode diffusion layer of an electrode element in a fuel cell. The electrode diffusion layer of an electrode element in a fuel cell, requiring conductivity, gas diffusing/permeating features, and strength that withstands handling, is formed from carbon fiber woven fabrics as is widely known. The conventional carbon fiber woven fabric poses such problems that deformation by compression is large, the dimension of a fuel cell is significantly changed by pressurizing, irregularities by weave texture are large, and contact resistance is large. A carbon fiber woven fabric used for a fuel cell-use carbon fiber woven fabric has an average size of warps and wefts constituting the woven fabric of 0.005-0.028 g/m, and a woven density of the warps and/or wefts of 20 pieces/cm.Type: ApplicationFiled: April 15, 2004Publication date: December 2, 2004Inventors: Mikio Inoue, Takashi Chida, Shuichi Igakura