Patents by Inventor Takashi Chida

Takashi Chida has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11837732
    Abstract: A porous carbon sheet including at least carbon fibers, having a thickness of 30 to 95 ?m, a gas permeation resistance of 0.5 to 8.8 Pa, and a tensile strength of 5 to 50 N/cm, and a gas diffusion electrode substrate including a porous carbon sheet containing at least carbon fibers, at least one surface thereof having a microporous layer containing at least an electric conductive filler, the gas diffusion electrode substrate being dividable in the thickness direction into a smaller pore part and a larger pore part, the larger pore part having a thickness of 3 to 60 ?m.
    Type: Grant
    Filed: December 8, 2016
    Date of Patent: December 5, 2023
    Assignee: Toray Industries, Inc.
    Inventors: Katsuya Sode, Takashi Chida, Toru Sugahara, Michio Wakatabe, Masaru Hashimoto, Tetsuya Sunahara, Yuya Umezaki
  • Patent number: 10957916
    Abstract: A precursor fiber sheet includes short carbon fibers having an average length of 3 to 10 mm, natural pulp having an ash content of 0.15 mass % or less, and a heat-carbonizable resin, and a porous carbon sheet is obtained by carbonizing the precursor fiber sheet. This enhances gas diffusibility and water removal properties of the porous carbon sheet and has high mechanical strength and few appearance defects even when the bulk density of the porous carbon sheet is lowered.
    Type: Grant
    Filed: January 19, 2016
    Date of Patent: March 23, 2021
    Assignee: Toray Industries, Inc.
    Inventors: Yasutaka Okano, Takayuki Oda, Takashi Chida
  • Patent number: 10854887
    Abstract: A porous carbon sheet includes a carbon fiber and a binding material, wherein when in a measured surface depth distribution, a ratio of an area of a portion having a depth of 20 ?m or less in a measured area of one surface is a surface layer area ratio X, and a ratio of an area of a portion having a depth of 20 ?m or less in a measured area of another surface is a surface layer area ratio Y, the surface layer area ratio X is larger than the surface layer area ratio Y, and a difference between the surface layer area ratios is 3% or more and 12% or less.
    Type: Grant
    Filed: October 7, 2015
    Date of Patent: December 1, 2020
    Assignee: Toray Industries, Inc.
    Inventors: Yasuaki Tanimura, Takashi Chida, Toru Sugahara, Masamichi Utsunomiya, Toshiya Kamae, Katsuya Sode, Takashi Ando
  • Patent number: 10593956
    Abstract: A porous carbon sheet contains carbon fiber and a binder, wherein the carbon sheet is characterized in that in a section from a plane having a 50% filling ratio closest to one surface to a plane having a 50% filling ratio closest to the other surface, when letting layer X be a layer with the largest filling ratio close to the one surface, layer Y be a layer with a filling ratio smaller than layer X close to the other surface, and layer Z be the layer positioned between layer X and layer Y for layers obtained by dividing the carbon sheet equally into three in a direction perpendicular to the surfaces, the filling ratio for the layers becomes smaller in order of layer X, layer Y, and layer Z.
    Type: Grant
    Filed: October 7, 2015
    Date of Patent: March 17, 2020
    Assignee: Toray Industries, Inc.
    Inventors: Katsuya Sode, Takashi Chida, Masamichi Utsunomiya, Toru Sugahara, Takashi Ando
  • Publication number: 20190044153
    Abstract: A porous carbon sheet including at least carbon fibers, having a thickness of 30 to 95 ?m, a gas permeation resistance of 0.5 to 8.8 Pa, and a tensile strength of 5 to 50 N/cm, and a gas diffusion electrode substrate including a porous carbon sheet containing at least carbon fibers, at least one surface thereof having a microporous layer containing at least an electric conductive filler, the gas diffusion electrode substrate being dividable in the thickness direction into a smaller pore part and a larger pore part, the larger pore part having a thickness of 3 to 60 ?m.
    Type: Application
    Filed: December 8, 2016
    Publication date: February 7, 2019
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Katsuya Sode, Takashi Chida, Toru Sugahara, Michio Wakatabe, Masaru Hashimoto, Tetsuya Sunahara, Yuya Umezaki
  • Publication number: 20170373325
    Abstract: A precursor fiber sheet includes short carbon fibers having an average length of 3 to 10 mm, natural pulp having an ash content of 0.15 mass % or less, and a heat-carbonizable resin, and a porous carbon sheet is obtained by carbonizing the precursor fiber sheet. This enhances gas diffusibility and water removal properties of the porous carbon sheet and has high mechanical strength and few appearance defects even when the bulk density of the porous carbon sheet is lowered.
    Type: Application
    Filed: January 19, 2016
    Publication date: December 28, 2017
    Inventors: Yasutaka Okano, Takayuki Oda, Takashi Chida
  • Publication number: 20170244108
    Abstract: A porous carbon sheet contains carbon fiber and a binder, wherein the carbon sheet is characterized in that in a section from a plane having a 50% filling ratio closest to one surface to a plane having a 50% filling ratio closest to the other surface, when letting layer X be a layer with the largest filling ratio close to the one surface, layer Y be a layer with a filling ratio smaller than layer X close to the other surface, and layer Z be the layer positioned between layer X and layer Y for layers obtained by dividing the carbon sheet equally into three in a direction perpendicular to the surfaces, the filling ratio for the layers becomes smaller in order of layer X, layer Y, and layer Z.
    Type: Application
    Filed: October 7, 2015
    Publication date: August 24, 2017
    Inventors: Katsuya Sode, Takashi Chida, Masamichi Utsunomiya, Toru Sugahara, Takashi Ando
  • Publication number: 20170237079
    Abstract: A porous carbon sheet includes a carbon fiber and a binding material, wherein when in a measured surface depth distribution, a ratio of an area of a portion having a depth of 20 ?m or less in a measured area of one surface is a surface layer area ratio X, and a ratio of an area of a portion having a depth of 20 ?m or less in a measured area of another surface is a surface layer area ratio Y, the surface layer area ratio X is larger than the surface layer area ratio Y, and a difference between the surface layer area ratios is 3% or more and 12% or less.
    Type: Application
    Filed: October 7, 2015
    Publication date: August 17, 2017
    Inventors: Yasuaki Tanimura, Takashi Chida, Toru Sugahara, Masamichi Utsunomiya, Toshiya Kamae, Katsuya Sode, Takashi Ando
  • Patent number: 8641939
    Abstract: A porous carbon sheet obtained by binding separate carbon short fibers with a carbonization product of a resin, wherein the pore mode diameter of the sheet is 45 to 90 ?m and the mean fiber diameter of the carbon short fibers is 5 to 20 ?m. The sheet can be produced by thermoforming a precursor fiber sheet comprising carbon short fibers of 15 to 30 g/m2 in basis weight and a thermosetting resin of 30 to 80 g/m2 in basis weight by hot plates having a certain clearance and carbonizing the thermosetting resin contained in thermoformed precursor fiber sheet.
    Type: Grant
    Filed: February 21, 2012
    Date of Patent: February 4, 2014
    Assignee: Toray Industries, Inc.
    Inventors: Takashi Chida, Mikio Inoue, Kenya Okada
  • Publication number: 20120153522
    Abstract: A porous carbon sheet obtained by binding separate carbon short fibers with a carbonization product of a resin, wherein the pore mode diameter of the sheet is 45 to 90 ?m and the mean fiber diameter of the carbon short fibers is 5 to 20 ?m. The sheet can be produced by thermoforming a precursor fiber sheet comprising carbon short fibers of 15 to 30 g/m2 in basis weight and a thermosetting resin of 30 to 80 g/m2 in basis weight by hot plates having a certain clearance and carbonizing the thermosetting resin contained in thermoformed precursor fiber sheet.
    Type: Application
    Filed: February 21, 2012
    Publication date: June 21, 2012
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Takashi Chida, Mikio Inoue, Kenya Okada
  • Patent number: 8142883
    Abstract: A porous carbon sheet obtained by binding separate carbon short fibers with a carbonization product of a resin, wherein the pore mode diameter of the sheet is 45 to 90 ?m and the mean fiber diameter of the carbon short fibers is 5 to 20 ?m. The sheet can be produced by thermoforming a precursor fiber sheet comprising carbon short fibers of 15 to 30 g/m2 in basis weight and a thermosetting resin of 30 to 80 g/m2 in basis weight by hot plates having a certain clearance and carbonizing the thermosetting resin contained in thermoformed precursor fiber sheet.
    Type: Grant
    Filed: August 25, 2006
    Date of Patent: March 27, 2012
    Inventors: Takashi Chida, Mikio Inoue, Kenya Okada
  • Publication number: 20090258206
    Abstract: A porous carbon sheet obtained by binding separate carbon short fibers with a carbonization product of a resin, wherein the pore mode diameter of the sheet is 45 to 90 ?m and the mean fiber diameter of the carbon short fibers is 5 to 20 ?m. The sheet can be produced by thermoforming a precursor fiber sheet comprising carbon short fibers of 15 to 30 g/m2 in basis weight and a thermosetting resin of 30 to 80 g/m2 in basis weight by hot plates having a certain clearance and carbonizing the thermosetting resin contained in thermoformed precursor fiber sheet.
    Type: Application
    Filed: August 25, 2006
    Publication date: October 15, 2009
    Applicant: Toray Industries, Inc.
    Inventors: Takashi Chida, Mikio Inoue, Kenya Okada
  • Patent number: 7410719
    Abstract: A porous carbon base material includes a sheet containing carbon short fibers dispersed randomly and a carbonized resin, in which the carbon short fibers are bound by the carbonized resin and the volume of pores having a pore diameter of 10 ?m or less is 0.05 to 0.16 cc/g. A method for producing this porous carbon base material includes intermittently transporting a precursor fiber sheet including short carbon fibers dispersed randomly and a resin to a space between heated plates, subjecting the precursor to a heating and pressuring treatment by the heated plates while the transformation stops, carrying out the transportation of the sheet after the treatment, and then carrying out a heat treatment, to thereby carbonize the resin in the sheet.
    Type: Grant
    Filed: March 25, 2004
    Date of Patent: August 12, 2008
    Assignee: Toray Industries, Inc.
    Inventors: Takashi Chida, Kenya Okada, Mikio Inoue, Shinya Isoi
  • Publication number: 20060180798
    Abstract: A porous carbon base material includes a sheet containing carbon short fibers dispersed randomly and a carbonized resin, in which the carbon short fibers are bound by the carbonized resin and the volume of pores having a pore diameter of 10 ?m or less is 0.05 to 0.16 cc/g. A method for producing this porous carbon base material includes intermittently transporting a precursor fiber sheet including short carbon fibers dispersed randomly and a resin to a space between heated plates, subjecting the precursor to a heating and pressuring treatment by the heated plates while the transformation stops, carrying out the transportation of the sheet after the treatment, and then carrying out a heat treatment, to thereby carbonize the resin in the sheet.
    Type: Application
    Filed: March 25, 2004
    Publication date: August 17, 2006
    Inventors: Takashi Chida, Kenya Okada, Mikio Inoue, Shinya Isoi
  • Publication number: 20060166075
    Abstract: A nonwoven fabric comprising flame-retardant acrylic fibers, characterized in that it has a weight per square-meter of 70 to 190 g/m2, a thickness of 0.1 to 0.3 mm, a density of 0.35 to 0.8 g/cm3; and a nonwoven fabric comprising carbon fibers, characterized in that it has a weight per square-meter of 50 to 150 g/m2, a thickness of 0.1 to 0.25 mm, a density of 0.3 to 0.7 g/cm3, a surface roughness Ra of 30 ?m or less, a tensile strength of 0.2 kgf/cm or more, and a maximum fracture radius being defined in the specification of 20 mm or less. Said carbon fiber nonwoven fabric is produced by subjecting the flame-retardant acrylic fiber nonwoven fabric to a carbonization treatment and can be suitably used as a material for forming an electrode of a fuel cell.
    Type: Application
    Filed: September 25, 2003
    Publication date: July 27, 2006
    Applicant: Toray Industries , Inc., a corporation of Japan,
    Inventors: Mikio Inoue, Takashi Chida, Kenya Okada, Shinya Isoi
  • Publication number: 20040241078
    Abstract: A fuel cell-use carbon fiber woven fabric, especially a carbon fiber woven fabric preferably used for the electrode diffusion layer of an electrode element in a fuel cell. The electrode diffusion layer of an electrode element in a fuel cell, requiring conductivity, gas diffusing/permeating features, and strength that withstands handling, is formed from carbon fiber woven fabrics as is widely known. The conventional carbon fiber woven fabric poses such problems that deformation by compression is large, the dimension of a fuel cell is significantly changed by pressurizing, irregularities by weave texture are large, and contact resistance is large. A carbon fiber woven fabric used for a fuel cell-use carbon fiber woven fabric has an average size of warps and wefts constituting the woven fabric of 0.005-0.028 g/m, and a woven density of the warps and/or wefts of 20 pieces/cm.
    Type: Application
    Filed: April 15, 2004
    Publication date: December 2, 2004
    Inventors: Mikio Inoue, Takashi Chida, Shuichi Igakura