Abstract: A closure position detection mode is provided so as to obtain a rate of variation (which encompasses an amount of variation) in a physical quantity to a predetermined amount of movement of a movable platen or a crosshead, and detect, as a mold closure position, a position when the variation rate reaches a preset ratio. The mold clamping apparatus is previously operated in the closure position detection mode so as to store, as a reference value, the mold closure position at which a target mold clamping force is obtained. In production operation, the mold clamping apparatus is operated in the closure position detection mode so as to obtain an actual mold closure position (detection value). The mold clamping force is corrected on the basis of a deviation of the detection value from the reference value.

Abstract: In a mold protection method for a mold clamping apparatus, a predetermined mold protection zone is set in a zone in which a mold is closed, and an anomaly such as presence of a foreign object is detected on the basis of a change in a physical quantity in the mold protection zone so as to protect the mold. The method includes the steps of previously setting, as a reference position, a closed position of a movable platen at which a target mold clamping force is obtained; setting an end position of the mold protection zone with respect to the reference position; obtaining, during a production operation, an actual closed position (detected position) of the movable platen; and correcting the end position of the mold protection zone on the basis of a deviation between the detected position and the reference position.

Abstract: The value of a monitor item is detected in a monitor region predetermined in relation to a mold closing operation during the course of a mold clamping step. Emergency processing is performed when the detected value exceeds a threshold value. There are preset an anomalous-state mold opening velocity higher than a normal-state mold opening velocity on the basis of which mold opening control is performed in a normal state, and an anomalous-state-velocity end position at which mold opening control based on the anomalous-state mold opening velocity is ended. Mold opening control based on the anomalous-state mold opening velocity is performed in a portion of the monitor region ranging from a point corresponding to time when the detection value has exceeded the threshold value, to a point corresponding to the anomalous-state-velocity end position.

Abstract: A mold-clamping control method for an injection molding machine includes the steps of detecting a value of a monitor item in a monitor region predetermined in relation to a mold closing operation in a mold clamping step; performing emergency processing when the detected value exceeds a threshold value; and performing an automatic setting operation. This automatic setting operation includes the steps of periodically detecting the value of the monitor item in the monitor region at predetermined sampling intervals to thereby obtain detection values in sampling order; repeating the step of periodical detection for each of a predetermined number of shots; obtaining threshold values and torque limit values for individual places of sampling order, on the basis of the detection values, by use of predetermined arithmetic expressions; and storing the obtained threshold values and torque limit values for control use.

Abstract: A mold-clamping control method for an injection molding machine includes the steps of detecting a value of a monitor item in a monitor region predetermined in relation to a mold closing operation during the course of a mold clamping step; differentiating the detected value in order to obtain a differential detection value; and performing emergency processing when the differential detection value exceeds a threshold value. The monitor item may be torque or velocity of a servomotor for performing a mold closing operation.

Abstract: An input device for an injection molding machine is constructed with an input touch panel fitted over a display screen. The input touch panel is formed greater than the display screen. A panel extension portion of the input touch panel is located outside of the display screen. At least one key portion having at least one specific key is displayed on the panel extension portion. By this arrangement, no separate switch panel, such as a membrane sheet switch, is necessary and all inputs can be made by touch operation.

Abstract: An input device for an injection molding machine is constructed with an input touch panel fitted over a display screen. The input touch panel is formed greater than the display screen. A panel extension portion of the input touch panel is located outside of the display screen. At least one key portion having at least one specific key is displayed on the panel extension portion. By this arrangement, no separate switch panel, such as a membrane sheet switch, is necessary and all inputs can be made by touch operation.

Abstract: An injection molding system includes a program control section installed outside injection molding machines. The program control section includes a program file section that stores a plurality of different programs in the form of files, and a program transfer section that selects a computer program from the program file section and transfers the selected computer program to the controller of an arbitrary injection molding machine when the arbitrary injection molding machine is operated. Only when an injection molding machine is operated, a program (control program) for operating the injection molding machine is selected from the program file section of the program control section, and the thus-selected program is transferred to the corresponding controller by the program transfer section.

Abstract: A controller for a molding machine is capable of easily setting control data without considering the speed-control area and the pressure-control area. To achieve the object, the controller comprises: an input unit for inputting speed of a movable section of the molding machine with respect to positions thereof and time, and resin pressure; a memory for storing data, which include the speed of the movable section and the resin pressure inputted; and a control unit for controlling the speed of the movable section and the resin pressure on the basis of the data stored in the memory. In the controller, the speed and the pressure can be inputted independently, and proper control data, which match molding conditions, can be defined easily.