Patents by Inventor Takashi Kajiwara
Takashi Kajiwara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230369613Abstract: A fuel cell stack includes a cell stack in which a plurality of unit cells each including a pair of separators is stacked together. The fuel cell stack includes a seal sheet configured to seal between adjacent unit cells. The pair of separators each include a seal line rib on a seal sheet side of the separator, the seal line rib serving as a seal line with the seal sheet. Among two facing separators that are a first facing separator and a second facing separator facing each other while sandwiching the seal sheet between the adjacent unit cells, the first facing separator includes a protruding portion on at least one part of the seal line rib, and the second facing separator includes a recessed portion in the seal line rib that is configured to fit the protruding portion.Type: ApplicationFiled: March 14, 2023Publication date: November 16, 2023Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Kazunori SHIBATA, Hitoshi HAMADA, Takashi KAJIWARA
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Patent number: 11251454Abstract: A fuel cell includes: a membrane electrode gas diffusion layer assembly in which a membrane electrode assembly is sandwiched by a pair of gas diffusion layers; an insulating member formed into a frame shape, and being in contact with an outer peripheral portion of the membrane electrode gas diffusion layer assembly; and first and second separators sandwiching the membrane electrode gas diffusion layer assembly and the insulating member.Type: GrantFiled: April 15, 2020Date of Patent: February 15, 2022Assignee: Toyota Jidosha Kabushiki KaishaInventors: Takashi Kajiwara, Kazunori Shibata, Sachio Okada
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Patent number: 10930963Abstract: A fuel cell stack in which unit cells are stacked, wherein the unit cell includes: a membrane electrode assembly; an insulating member; a first separator; a second separator; and a gasket, a hole penetrates through the insulating member and the first and second separators, the gasket extends around the hole on the insulating member, a flow path portion is formed in at least one of the first and second separators, the first and second separators define a communicating portion, one of the first and second separators includes: first and second protruding portions; and a recessed portion, at least a part of the communicating portion is defined by the first and second protruding portions, the recessed portion, and the other of the first and second separators, and the first separator includes a support portion contacting and supporting the insulating member on a back side of the gasket.Type: GrantFiled: January 18, 2019Date of Patent: February 23, 2021Assignee: Toyota Jidosha Kabushiki KaishaInventors: Takashi Kajiwara, Haruyuki Aono
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Publication number: 20200381759Abstract: A fuel cell includes: a membrane electrode gas diffusion layer assembly in which a membrane electrode assembly is sandwiched by a pair of gas diffusion layers; an insulating member formed into a frame shape, and being in contact with an outer peripheral portion of the membrane electrode gas diffusion layer assembly; and first and second separators sandwiching the membrane electrode gas diffusion layer assembly and the insulating member.Type: ApplicationFiled: April 15, 2020Publication date: December 3, 2020Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Takashi KAJIWARA, Kazunori SHIBATA, Sachio OKADA
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Patent number: 10541440Abstract: A fuel cell stack includes a plurality of single cells stacked and a manifold. The plurality of single cells each include a first separator including a seal portion surrounding the manifold and including a hollow protrusion and a fluid passage portion allowing the fluid to flow between the manifold and a space on the opposite side of the seal portion from the manifold via the hollow of the seal portion, a second separator disposed on the side opposite to the side on which the seal portion projects, of the first separator, and an electric insulating frame disposed on the opposite side of the second separator from the first separator. The second separator includes a flat-and-bulge portion in a surface facing the seal portion, along an abutment region of the seal portion and the electric insulating frame.Type: GrantFiled: February 16, 2018Date of Patent: January 21, 2020Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Kazunori Shibata, Takashi Kajiwara, Kohsei Yoshida, Atsushi Ida, Joji Tomiyasu, Koji Fukunaga, Naohiro Hoshikawa
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Patent number: 10522851Abstract: A relation of X×?T×CTEt<L×t is satisfied, where X represents a distance between a circumferentially innermost position of a bonded portion of a resin frame bonded to first projections of separators and a circumferentially inner end of the resin frame; L represents a distance between the circumferentially inner end of the resin frame and a circumferentially outermost position of a held portion of a membrane electrode gas-diffusion-layer assembly that is interposed and held between second projections of the separators: ?T represents a temperature difference from a low temperature T1 of ?40° C. to a high temperature T2 of 100° C. CTEf represents an average coefficient of linear expansion of the resin frame within a range of the low temperature T1 to the high temperature T2; t represents a breaking elongation of the electrolyte membrane at the low temperature T1; and the distances X, L represents dimensions at the high temperature T2.Type: GrantFiled: June 7, 2017Date of Patent: December 31, 2019Assignee: Toyota Jidosha Kabushiki KaishaInventors: Fumishige Shizuku, Sachio Okada, Takashi Kajiwara
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Publication number: 20190288321Abstract: A fuel cell stack in which unit cells are stacked, wherein the unit cell includes: a membrane electrode assembly; an insulating member; a first separator; a second separator; and a gasket, a hole penetrates through the insulating member and the first and second separators, the gasket extends around the hole on the insulating member, a flow path portion is formed in at least one of the first and second separators, the first and second separators define a communicating portion, one of the first and second separators includes: first and second protruding portions; and a recessed portion, at least a part of the communicating portion is defined by the first and second protruding portions, the recessed portion, and the other of the first and second separators, and the first separator includes a support portion contacting and supporting the insulating member on a back side of the gasket.Type: ApplicationFiled: January 18, 2019Publication date: September 19, 2019Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Takashi KAJIWARA, Haruyuki AONO
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Publication number: 20180241070Abstract: A fuel cell stack includes a plurality of single cells stacked and a manifold. The plurality of single cells each include a first separator including a seal portion surrounding the manifold and including a hollow protrusion and a fluid passage portion allowing the fluid to flow between the manifold and a space on the opposite side of the seal portion from the manifold via the hollow of the seal portion, a second separator disposed on the side opposite to the side on which the seal portion projects, of the first separator, and an electric insulating frame disposed on the opposite side of the second separator from the first separator. The second separator includes a flat-and-bulge portion in a surface facing the seal portion, along an abutment region of the seal portion and the electric insulating frame.Type: ApplicationFiled: February 16, 2018Publication date: August 23, 2018Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Kazunori SHIBATA, Takashi KAJIWARA, Kohsei YOSHIDA, Atsushi IDA, Joji TOMIYASU, Koji FUKUNAGA, Naohiro HOSHIKAWA
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Patent number: 9966614Abstract: A fuel cell includes a membrane electrode assembly; a frame configured to support the membrane electrode assembly from its outer edge; a first separator plate and a second separator plate configured to sandwich the membrane electrode assembly and the frame therebetween; and an elastomer. The first separator plate includes an elastically deformable protruding portion projecting toward an opposite side to the frame. The frame has a recessed cavity portion facing the protruding portion of the first separator plate. The elastomer is placed in at least part of the cavity portion.Type: GrantFiled: April 17, 2015Date of Patent: May 8, 2018Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Kazunori Shibata, Yasushi Araki, Takashi Kajiwara, Masayuki Ito
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Publication number: 20170358806Abstract: A relation of X×?T×CTEt<L×t is satisfied, where X represents a distance between a circumferentially innermost position of a bonded portion of a resin frame bonded to first projections of separators and a circumferentially inner end of the resin frame; L represents a distance between the circumferentially inner end of the resin frame and a circumferentially outermost position of a held portion of a membrane electrode gas-diffusion-layer assembly that is interposed and held between second projections of the separators: ?T represents a temperature difference from a low temperature T1 of ?40° C. to a high temperature T2 of 100° C. CTEf represents an average coefficient of linear expansion of the resin frame within a range of the low temperature T1 to the high temperature T2; t represents a breaking elongation of the electrolyte membrane at the low temperature T1; and the distances X, L represents dimensions at the high temperature T2.Type: ApplicationFiled: June 7, 2017Publication date: December 14, 2017Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Fumishige SHIZUKU, Sachio OKADA, Takashi KAJIWARA
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Publication number: 20150372321Abstract: A fuel cell includes a reinforcing frame that supports an outer edge portion of a membrane electrode assembly, and first and second separator plates that sandwich the membrane electrode assembly and the reinforcing frame. The first separator plate includes a seal line forming protruding portion that is pressed against the second separator plate of an adjacently arranged fuel cell when the fuel cell is stacked, and a first joining portion provided on both sides of the seal line forming protruding portion. The second separator plate includes a receiving portion that is pressed against the seal line forming protruding portion of the first separator plate. The fuel cell includes a slant inhibiting portion provided on at least one side of both sides of the seal line forming protruding portion and the receiving portion.Type: ApplicationFiled: June 17, 2015Publication date: December 24, 2015Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Yasushi ARAKI, Takashi KAJIWARA, Masayuki ITO, Kazunori SHIBATA
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Publication number: 20150303494Abstract: A fuel cell includes a membrane electrode assembly; a frame configured to support the membrane electrode assembly from its outer edge; a first separator plate and a second separator plate configured to sandwich the membrane electrode assembly and the frame therebetween; and an elastomer. The first separator plate includes an elastically deformable protruding portion projecting toward an opposite side to the frame. The frame has a recessed cavity portion facing the protruding portion of the first separator plate. The elastomer is placed in at least part of the cavity portion.Type: ApplicationFiled: April 17, 2015Publication date: October 22, 2015Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Kazunori SHIBATA, Yasushi ARAKI, Takashi KAJIWARA, Masayuki ITO
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Patent number: 8921000Abstract: An anode separator of a fuel cell forms: a plurality of gas flow channels arranged in parallel to let a fuel gas flow to an MEA; a supply passage configured to supply the plurality of gas flow channels with the fuel gas; and a recovery passage configured to recover the fuel gas from the plurality of gas flow channels. The plurality of gas flow channels include: a gas flow channel connects the supply passage and the recovery passage; and a gas flow channel having the supply passage side blocked.Type: GrantFiled: July 15, 2010Date of Patent: December 30, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Naohiro Takeshita, Hitoshi Hamada, Masayuki Ito, Atsushi Ida, Haruyuki Aono, Norishige Konno, Takashi Kajiwara, Tomoyuki Takamura
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Patent number: 8685586Abstract: The separator of which the region facing the MEA is a flat includes the first electrode facing plate and the second electrode facing plate. The separator includes the reaction gas supply manifold to which the reaction gas is supplied. The first electrode facing plate includes a plurality of reaction gas supply holes formed at the end of the cell-reaction region. The intermediate plate includes a plurality of reaction gas supply path slits that forms the reaction gas supply paths, wherein each of the reaction gas supply paths has one end connected to the reaction gas supply manifold and other end connected to at least one of the plurality of reaction gas supply holes.Type: GrantFiled: December 1, 2005Date of Patent: April 1, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Fumihiko Inui, Seiji Sano, Takashi Kajiwara, Sho Usami, Makoto Ueno, Yuichi Yagami, Norihiko Nakamura, Hiromichi Sato, Yoshifumi Ota
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Publication number: 20130236803Abstract: A fuel cell module which is capable of easily securing an adequate sealing function even when the unit cell is made thinner. The fuel cell module includes a stacked body which includes: a stacked structure including: an electrolyte layer, and a pair of electrodes provided to sandwich the electrolyte layer; and a pair of separators disposed to sandwich the stacked structure, the separators being arranged at least one end of the stacked body in the stacking direction, the separators which are arranged at the end of the stacked body having a groove which is capable of receiving a sealing member in a face which does not oppose to the stacked structure, and the at least one groove being a deep groove of which depth is larger than the thickness of the separator having the groove.Type: ApplicationFiled: December 2, 2010Publication date: September 12, 2013Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Norishige Konno, Takashi Kajiwara, Masayuki Ito, Hitoshi Hamada, Haruyuki Aono, Tomoyuki Takamura
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Publication number: 20130101914Abstract: An anode separator of a fuel cell forms: a plurality of gas flow channels arranged in parallel to let a fuel gas flow to an MEA; a supply passage configured to supply the plurality of gas flow channels with the fuel gas; and a recovery passage configured to recover the fuel gas from the plurality of gas flow channels. The plurality of gas flow channels include: a gas flow channel connects the supply passage and the recovery passage; and a gas flow channel having the supply passage side blocked.Type: ApplicationFiled: July 15, 2010Publication date: April 25, 2013Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Naohiro Takeshita, Hitoshi Hamada, Masayuki Ito, Atsushi Ida, Haruyuki Aono, Norishige Konno, Takashi Kajiwara, Tomoyuki Takamura
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Patent number: 8318380Abstract: A fuel cell has: an electrolyte; an anode provided on one side of the electrolyte and having a fuel-gas consuming face at which fuel gas is consumed; a cathode provided on the other side of the electrolyte and having an oxidizing-gas consuming face at which oxidizing gas is consumed; and a fuel-gas passage portion forming a passage through which fuel gas is supplied to predetermined regions of the fuel-gas consuming face of the anode. The fuel cell has an operation mode in which almost the entire amount of the supplied fuel gas is consumed at the fuel-gas consuming face of the anode.Type: GrantFiled: February 5, 2008Date of Patent: November 27, 2012Assignee: Toyota Jidosha Kabushiki KaishaInventors: Tomohiro Ogawa, Masaaki Kondo, Kazunori Shibata, Takashi Kajiwara, Tsutomu Shirakawa, Satoshi Futami
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Patent number: 8241816Abstract: A separator of a fuel cell stack, which has flat surfaces that face MEAs, includes a cathode-side plate, an anode-side plate and an intermediate plate. The intermediate plate has a plurality of oxidant gas supply channel openings that communicate with an oxidant gas supply manifold and oxidant gas supply holes of the cathode-side plate, and a plurality of oxidant gas exhaust channel openings that communicate with an oxidant gas exhaust manifold and oxidant gas exhaust holes of the anode-side plate. The width and spacing of the oxidant gas exhaust channel openings are set to be larger than those of the oxidant gas supply channel openings.Type: GrantFiled: January 24, 2006Date of Patent: August 14, 2012Assignee: Toyota Jidosha Kabushiki KaishaInventors: Seiji Sano, Yuichi Yagami, Takashi Kajiwara, Hiromichi Sato, Fumihiko Inui, Yoshifumi Ota, Syo Usami, Shinichi Matsumoto
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Publication number: 20100323270Abstract: A fuel cell includes: an anode-forming layer that is provided on an outer side of one surface of an electrolyte membrane and that includes an anode; a cathode provided on an outer side of another surface of the electrolyte membrane; a partition wall portion that is formed in the anode-forming layer in the thickness direction thereof, and that divides at least a surface of the anode-forming layer remote from the electrolyte membrane into blocks, and that restrains movement of a gas between adjacent blocks; and a gas introduction portion which has a gas passage portion that allows the fuel gas to pass through and which introduces the fuel gas, via the gas passage portion, into the blocks divided by the partition wall portion.Type: ApplicationFiled: February 27, 2008Publication date: December 23, 2010Inventors: Kazunori Shibata, Masaaki Kondo, Tomohiro Ogawa, Sogo Goto, Takashi Kajiwara, Tsutomu Shirakawa, Yuichi Yagami
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Publication number: 20100104912Abstract: A fuel cell has: an electrolyte; an anode provided on one side of the electrolyte and having a fuel-gas consuming face at which fuel gas is consumed; a cathode provided on the other side of the electrolyte and having an oxidizing-gas consuming face at which oxidizing gas is consumed; and a fuel-gas passage portion forming a passage through which fuel gas is supplied to predetermined regions of the fuel-gas consuming face of the anode. The fuel cell has an operation mode in which almost the entire amount of the supplied fuel gas is consumed at the fuel-gas consuming face of the anode.Type: ApplicationFiled: February 5, 2008Publication date: April 29, 2010Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Tomohiro Ogawa, Masaaki Kondo, Kazunori Shibata, Takashi Kajiwara, Tsutomu Shirakawa, Satoshi Futami