Patents by Inventor Takashi Misaki
Takashi Misaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10600557Abstract: Provided is a reactor in which it is possible to reduce molding failures in inner resin portions when molding the inner resin portions. A reactor includes: a coil having winding portions; and a magnetic core having inner core portions and outer core portions. The reactor further includes: inner resin portions that fill gaps between the winding portions and the inner core portions; and inner interposed members that are interposed between the winding portions and the inner core portions, and form resin flow paths. The inner interposed members have spacers arranged between the winding portions and the inner core portions. The spacers are provided with air discharge paths that are in communication with the resin flow paths, and extend in the axial direction of the winding portions to at least one end face side of the winding portions.Type: GrantFiled: October 17, 2018Date of Patent: March 24, 2020Assignees: AUTONETWORKS TECHNOLOGIES, LTD., SUMITOMO WIRING SYSTEMS, LTD., SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Tatsuo Hirabayashi, Takashi Misaki, Seiji Shitama
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Patent number: 10535460Abstract: Provided is a reactor with enhanced strength. The reactor includes a coil, a magnetic core, an interposed member interposed between the coil and the magnetic core, and a resin mold portion. The interposed member includes a frame portion that has a first through hole, and a plate-shaped portion. The resin mold portion includes an interposed resin portion that is formed by a constituent resin of the resin mold portion being filled inside the first through hole, an inner side resin portion is formed by the constituent resin being filled inside a portion of a coil interior space, and an outer side resin portion. The plate-shaped portion includes an interposed wall portion, and a second through hole that is provided locally in a portion other than the interposed wall portion, and inside of which the constituent resin is filled.Type: GrantFiled: March 2, 2018Date of Patent: January 14, 2020Assignees: Autonetworks Technologies, Ltd., Sumitomo Wiring Systems, Ltd., Sumitomo Electric Industries, Ltd.Inventors: Tatsuo Hirabayashi, Takashi Misaki, Seiji Shitama, Shinichiro Yamamoto
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Publication number: 20190385776Abstract: Provided is a reactor that includes: a coil provided with a wound portion that is obtained by winding a winding wire, and has an exposed region with which a liquid coolant comes into direct contact; a magnetic core that is arranged inside and outside the wound portion, and forms a closed magnetic circuit; a sensor member configured to measure the temperature of the coil, the sensor member including a rod-shaped sensor body portion attached to the exposed region of the wound portion, and a wire coupled to the sensor body portion; and a sensor cover portion that covers surfaces of the outer periphery of the sensor body portion, except for a mounting surface for mounting to the wound portion and at least part of a coupling surface to which the wire is coupled.Type: ApplicationFiled: January 22, 2018Publication date: December 19, 2019Inventors: Shinichiro Yamamoto, Takashi Misaki, Seiji Shitama, Tatsuo Hirabayashi
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Publication number: 20190259532Abstract: A reactor including: a coil that includes a winding portion; a magnetic core that includes a plurality of core pieces that are located inside and outside the winding portion; an interposed member that is interposed between the coil and the magnetic core; and a resin mold portion that includes an outer covering portion that covers at least a portion of an outer core piece of the magnetic core, the outer core piece being located outside the winding portion. The interposed member includes an outer interposed portion that is interposed between an end surface of the winding portion and an inner end surface of the outer core piece, and the outer interposed portion has a hole on the outer core piece side, through which a portion of the inner end surface of the outer core piece is exposed from the resin mold portion.Type: ApplicationFiled: January 26, 2017Publication date: August 22, 2019Applicants: AutoNetworks Technologies, Ltd., Sumitomo Wiring Systems, Ltd., SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Tatsuo Hirabayashi, Masayuki Kato, Takashi Misaki, Seiji Shitama, Shinichiro Yamamoto
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Publication number: 20190189339Abstract: A reactor including: a coil including a winding portion formed by winding a winding wire; and a magnetic core that forms a closed magnetic circuit constituted by an inner core portion located inside the winding portion and an outer core portion located outside the winding portion. The reactor further includes an inner resin portion that fills a gap between the inner circumferential surface of the winding portion and the outer circumferential surface of the inner core portion, and when a side, of the outer core portion, that faces the inner core portion is defined as an inner side, and the opposite side is defined as an outer side, the outer core portion is provided with a through hole that is open to both the inner side and the outer side, and the through hole is filled with a portion of the inner resin portion.Type: ApplicationFiled: May 23, 2017Publication date: June 20, 2019Applicants: AutoNetworks Technologies, Ltd., Sumitomo Electric Industries, Ltd., Sumitomo Wiring Systems, Ltd.Inventors: Shinichiro YAMAMOTO, Takashi MISAKI, Seiji SHITAMA, Tatsuo HIRABAYASHI
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Publication number: 20190131058Abstract: Provided is a reactor in which it is possible to reduce molding failures in inner resin portions when molding the inner resin portions. A reactor includes: a coil having winding portions; and a magnetic core having inner core portions and outer core portions. The reactor further includes: inner resin portions that fill gaps between the winding portions and the inner core portions; and inner interposed members that are interposed between the winding portions and the inner core portions, and form resin flow paths. The inner interposed members have spacers arranged between the winding portions and the inner core portions. The spacers are provided with air discharge paths that are in communication with the resin flow paths, and extend in the axial direction of the winding portions to at least one end face side of the winding portions.Type: ApplicationFiled: October 17, 2018Publication date: May 2, 2019Applicants: AUTONETWORKS TECHNOLOGIES, LTD., SUMITOMO WIRING SYSTEMS, LTD., SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Tatsuo HIRABAYASHI, Takashi MISAKI, Seiji SHITAMA
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Publication number: 20190057810Abstract: Provided is a reactor that can prevent a temperature sensor from being attached to a wound portion of a coil in a wrong direction. The reactor includes a temperature sensor having a sensor main portion attached to an outer peripheral surface of a wound portion and a wire extending from the sensor main portion. A sensor housing portion houses the sensor main portion. The sensor main portion has a detection surface facing the wound portion and a projecting portion protruding from a back surface of the sensor main portion opposite of the detection surface. The sensor housing portion has a pair of side wall portions opposing respective side surfaces of the sensor main portion. A height of a portion of the sensor main portion that has the projecting portion is larger than a width of that portion and larger than the distance between the side wall portions.Type: ApplicationFiled: August 20, 2018Publication date: February 21, 2019Inventors: Seiji SHITAMA, Akinori OOISHI, Hajime KAWAGUCHI, Junji IDO, Takashi MISAKI, Kohei YOSHIKAWA, Shinichiro YAMAMOTO
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Publication number: 20190027304Abstract: A reactor that includes an assembly that includes a coil with a pair of winding portions that are arranged side by side, and a magnetic core; a sensor that acquires information regarding a physical value related to the reactor and outputs the information to an external device, and a sensor holder for fixing the sensor to the assembly, wherein the sensor holder is a member that is separate from the assembly.Type: ApplicationFiled: January 11, 2017Publication date: January 24, 2019Applicants: AUTONETWORKS TECHNOLOGIES, LTD., SUMITOMO WIRING SYSTEMS, LIMITED, SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Takashi MISAKI, Kazuhiro INABA
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Publication number: 20190027295Abstract: A reactor that includes a coil that includes a winding portion; a magnetic core that includes a plurality of core pieces that are located inside and outside the winding portion, and one or more gap portions that are interposed between core pieces that are adjacent to each other; an interposed member that is interposed between the coil and the magnetic core; and a resin mold portion that covers at least a portion of an outer circumferential surface of the magnetic core without covering an outer circumferential surface of the winding portion so that the outer circumferential surface of the winding portion is exposed.Type: ApplicationFiled: January 26, 2017Publication date: January 24, 2019Applicants: AUTONETWORKS TECHNOLOGIES, LTD., SUMITOMO WIRING SYSTEMS, LIMITED, SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Tatsuo HIRABAYASHI, Masayuki KATO, Takashi MISAKI, Seiji SHITAMA, Shinichiro YAMAMOTO
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Publication number: 20190027294Abstract: A reactor includes: a coil having winding portions; a magnetic core including inner core portions and a pair of outer core portions sandwiching the inner core portions; end surface interposed members including main body portions between end surfaces of the winding portions and outer core portions, and resin filling holes communicating with interiors of the winding portions; inner resin portions where spaces between inner circumferential surfaces of the winding portions and inner core portions are filled; and outer resin portions covering part of the outer core portions and are connected to the inner resin portions through the resin filling holes. At least one of the pair of outer core portions and an end surface interposed member are formed integrally. The end surface interposed member includes a core holding portion extending to the outer core portion side and interposed between the core holding member and the main body portion.Type: ApplicationFiled: May 29, 2018Publication date: January 24, 2019Inventors: Kouhei Yoshikawa, Takashi Misaki, Seiji Shitama, Tatsuo Hirabayashi, Shinichiro Yamamoto
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Patent number: 10170235Abstract: Provided is a reactor that enables an end portion of a wire forming a coil to be accurately connected to a terminal fitting and that also has excellent assemblability. A reactor includes a coil formed by winding a wire and a magnetic core having a portion disposed inside the coil, wherein the magnetic core includes a terminal-equipped outer core component, the terminal-equipped outer core component including a side main portion protruding from the coil and constituting a magnetic circuit, a terminal fitting connected to an end portion of the wire, and a side resin-molded portion integrally holding the side main portion and the terminal fitting.Type: GrantFiled: December 25, 2014Date of Patent: January 1, 2019Assignees: AUTONETWORKS TECHNOLOGIES, LTD., SUMITOMO WIRING SYSTEMS, LTD., SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Takashi Misaki, Kouji Nishi, Shinichirou Yamamoto, Masayuki Kato, Yukinori Yamada
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Patent number: 10153080Abstract: Provided is a reactor exhibiting stable magnetic characteristics. The reactor includes a coil, a magnetic core having an inner core portion and an outer core, and an end surface connecting member disposed between an end surface of the winding portion and the outer core portion. The reactor includes a resin-molded portion integrates integrating the outer core portion and the end surface connecting member, and a plurality of protruding portions provided disposed on an outer surface of the end surface connecting member on which the outer core portion is disposed and that supports the outer core portion at a distance from the outer surface, the resin-molded portion enters a gap formed between the outer surface and the outer core portion by the protruding portions, thereby forming a resin gap between the inner core portion and the outer core portion are being separated from each other by the end surface connecting member.Type: GrantFiled: April 17, 2015Date of Patent: December 11, 2018Assignees: AutoNetworks Technologies, Ltd., Sumitomo Wiring Systems, Ltd., Sumitomo Electric Industries, Ltd.Inventors: Takashi Misaki, Shinichirou Yamamoto
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Publication number: 20180261370Abstract: Provided is a reactor with enhanced strength. The reactor includes a coil, a magnetic core, an interposed member interposed between the coil and the magnetic core, and a resin mold portion. The interposed member includes a frame portion that has a first through hole, and a plate-shaped portion. The resin mold portion includes an interposed resin portion that is formed by a constituent resin of the resin mold portion being filled inside the first through hole, an inner side resin portion is formed by the constituent resin being filled inside a portion of a coil interior space, and an outer side resin portion. The plate-shaped portion includes an interposed wall portion, and a second through hole that is provided locally in a portion other than the interposed wall portion, and inside of which the constituent resin is filled.Type: ApplicationFiled: March 2, 2018Publication date: September 13, 2018Inventors: Tatsuo Hirabayashi, Takashi Misaki, Seiji Shitama, Shinichiro Yamamoto
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Publication number: 20180211758Abstract: Provided is a reactor including: a coil having winding portions formed by winding a wire; a magnetic core that forms a closed magnetic circuit with inner core portions arranged inside of the winding portions and outer core portions arranged outside of the winding portions; end surface interposed members that are interposed between axial direction end surfaces of the winding portions and the outer core portions; and an inner resin portion that fills spaces between inner circumferential surfaces of the winding portions and outer circumferential surfaces of the inner core portions, the end surface interposed members including turn storage portions that store at least a portion of turns of the axial direction end portions of the winding portions.Type: ApplicationFiled: July 14, 2016Publication date: July 26, 2018Inventors: Seiji Shitama, Masayuki Kato, Takashi Misaki, Tatsuo Hirabayashi, Shinichiro Yamamoto, Akinori Ooishi
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Patent number: 9947461Abstract: Provided is a reactor having high joining strength between an end surface connecting member and an outer resin-molded portion and excellent reliability. A reactor includes a coil having a winding portion, a magnetic core having an inner core portion disposed inside the winding portion and an outer core portion disposed outside the winding portion, an end surface connecting member that is fixed to an end portion of the inner core portion and disposed between an end surface of the winding portion and the outer core portion, and an outer resin-molded portion that integrates the outer core portion and the end surface connecting member, wherein a detachment preventing portion is formed in the end surface connecting member, the detachment preventing portion being embedded in the outer resin-molded portion and having a detachment preventing shape that suppresses detachment of the outer resin-molded portion.Type: GrantFiled: April 17, 2015Date of Patent: April 17, 2018Assignees: AutoNetworks Technologies, Ltd., Sumitomo Wiring Systems, Ltd., Sumitomo Electric Industries, Ltd.Inventors: Takashi Misaki, Shinichirou Yamamoto
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Publication number: 20170053731Abstract: Provided is a reactor exhibiting stable magnetic characteristics. The reactor includes a coil, a magnetic core having an inner core portion and an outer core, and an end surface connecting member disposed between an end surface of the winding portion and the outer core portion. The reactor includes a resin-molded portion integrates integrating the outer core portion and the end surface connecting member, and a plurality of protruding portions provided disposed on an outer surface of the end surface connecting member on which the outer core portion is disposed and that supports the outer core portion at a distance from the outer surface, the resin-molded portion enters a gap formed between the outer surface and the outer core portion by the protruding portions, thereby forming a resin gap between the inner core portion and the outer core portion are being separated from each other by the end surface connecting member.Type: ApplicationFiled: April 17, 2015Publication date: February 23, 2017Inventors: Takashi Misaki, Shinichirou Yamamoto
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Publication number: 20170053733Abstract: Provided is a reactor having high joining strength between an end surface connecting member and an outer resin-molded portion and excellent reliability. A reactor includes a coil having a winding portion, a magnetic core having an inner core portion disposed inside the winding portion and an outer core portion disposed outside the winding portion, an end surface connecting member that is fixed to an end portion of the inner core portion and disposed between an end surface of the winding portion and the outer core portion, and an outer resin-molded portion that integrates the outer core portion and the end surface connecting member, wherein a detachment preventing portion is formed in the end surface connecting member, the detachment preventing portion being embedded in the outer resin-molded portion and having a detachment preventing shape that suppresses detachment of the outer resin-molded portion.Type: ApplicationFiled: April 17, 2015Publication date: February 23, 2017Inventors: Takashi Misaki, Shinichirou Yamamoto
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Publication number: 20160314897Abstract: Provided is a reactor that enables an end portion of a wire forming a coil to be accurately connected to a terminal fitting and that also has excellent assemblability. A reactor includes a coil formed by winding a wire and a magnetic core having a portion disposed inside the coil, wherein the magnetic core includes a terminal-equipped outer core component, the terminal-equipped outer core component including a side main portion protruding from the coil and constituting a magnetic circuit, a terminal fitting connected to an end portion of the wire, and a side resin-molded portion integrally holding the side main portion and the terminal fitting.Type: ApplicationFiled: December 25, 2014Publication date: October 27, 2016Applicants: AUTONETWORKS TECHNOLOGIES, LTD., SUMITOMO WIRING SYSTEMS, LTD., SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Takashi MISAKI, Kouji NISHI, Shinichirou YAMAMOTO, Masayuki KATO, Yukinori YAMADA
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Patent number: 9255976Abstract: In a current detection device for detecting current in a busbar, a reduction in device size may be realized by employing a small magnetic core. The prevention or reduction of excessive heat generation by the busbar, the facilitation of the attachment task, and a reduction in the amount of space required for the attachment task may also be realized. The folded-back busbar is U-shaped with a bar-shaped penetration portion that passes through a hole portion of a magnetic core, two bar-shaped extension portions, and two flat plate-shaped penetration portions. The width of each terminal portion is larger than the widths of the penetration portion and the extension portions. An insulating casing supports the magnetic core, a Hall element, and the folded-back busbar in a fixed positional relationship, with the two terminal portions being exposed to the outside.Type: GrantFiled: October 24, 2011Date of Patent: February 9, 2016Assignees: AUTONETWORKS TECHNOLOGIES, LTD., SUMITOMO WIRING SYSTEMS, LTD., SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Hirokatsu Nakajima, Satoru Chaen, Kouji Nishi, Takashi Misaki
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Patent number: 9170283Abstract: A current detector includes a magnetic core that is molded by sintering powder made from a magnetic material, and a current detection busbar. The current detection busbar is a conductor including a penetrating portion that penetrates a hole portion of the magnetic core in a first direction in which a current flows, and terminal portions that are in connection with the penetrating portion on both sides in the first direction. The width of the terminal portions is larger than the maximum width of the hole portion, and the minimum width of the cross-sectional contour of the penetrating portion is larger than the thickness of the terminal portions. An insulating casing holds the magnetic core, the current detection busbar, and the Hall element, while keeping them from coming into contact with each other.Type: GrantFiled: April 5, 2012Date of Patent: October 27, 2015Assignees: AUTONETWORKS TECHNOLOGIES, LTD., SUMITOMO WIRING SYSTEMS, LTD., SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Takashi Misaki, Kouji Nishi, Hirokatsu Nakajima, Susumu Fukuyama